Higher velocity computerized Child pants producing equipment / manufacturing line
Secure output potential of 600 parts per minute or 36,000 items for every hour.
Entirely servo motor driving technique.
1, Completely servo motor driving system for specific transmission.
two, Waistline welding and integrate style cutout to make precise product form.
three, Consistent rigidity control rolling generate, Automatic non-cease roll replacing.
4, Positioned reducing features for back again sheet and paste ends.
5, Built-in computerized inspecting and eliminating defects.
six, Section pressure management of waistline elastic for creating conformt of dress in.
7, Staggered stacking entrance and back of pants.
8, Contact display screen control panel with graphic man-device interface.
9, Completely servo motor driving stacker and automated packaging system.
10, Designed and produced as CE rules and specifications.
one, Fully servo motor driving technique for exact transmission.
2, 3D cotton main fashioned in drum sort.
three, Consistent rigidity control rolling push.
four, Computerized non-end roll changing.
5, Pneunatic rolling shaft for simple feeding materials.
6, Constructed-in automated inspecting and getting rid of problems.
seven, 3D aspect-leasing-proof wall and eslatic waistline composite mechanism.
8, Developed-in auto editing and correcting method.
9, Touch screen control panel with graphic man-device interface.
ten, S-condition lower of still left and correct midsection pastes.
eleven, Online eslatic waistline lamination.
twelve, On the internet back again sheet lamination.
thirteen, Positioned slicing of Back again sheet and entrance waistline paste.
14, Fully servo motor driving stacker and computerized packaging mechanism.
fifteen, Made and created as CE regulations and expectations.
1.2Mill – fixed rotor mill for drum former with the adhering to characteristics
a) 37kw electric powered motor
b) Greased bearings with temperature readouts and alarm for in excess of-temp
c) Easy elimination of breaker bar
d) Chevron design rotor sounds reduction type
e) Pulp feed rolls on pneumatic nip keep from jam
f) Pulp side guides and in feed tray
g) Adjustable air flow
h) Two spindle unwind stand for pulp
i) Vehicle pulp splicing
1.3 Drum Forming main with the adhering to attributes
a) 3D Discrete pad development to create pads as for each hooked up drawings
b) Rapid changeover functions between sizes
c) Guaranteed overall indicated operate out of +- 2mm
d) Certain fluff bodyweight variability of significantly less than +- five% from goal
e) Twin scarfing rolls – adjustable gapping
f) Suitable inner baffling for discrete forming
g) Forming supporter
h) Tissue C-folding above wrap on the fluff main
i) 4drums, 1 for each measurement.
j) Core with channel in the center
k) pre-make main unwinding perform making use of SAP sheet
l) Handles C-folding following the core finish
one.4 SAP technique
a) Volumetric sap program for sap introduction into drum previous employing compressed air
b) Assured pad to pad bodyweight variability to not exceed 5% from target
c) 15gram per merchandise optimum ability
d) Operator enter for numerous pad weights
e) feeding program for distinct kind of sap
one.5 Calendar and Embossing
a) Stepped calendar part for environment pad density
b) Adjustable gap system
c) Function to avoid extreme pad progress on discrete pad
d) Satisfactory transfer plates amongst sections to assure pad integrity
e) Emboss segment for diamond pattern embossing Torque security
f) Torque safety
1.six Inner leg gather
a) Device to have ribbon fashion ILG device
b) Total of two adhesive heads for elastic and two for ribbon attachment to top sheet with
Mechanical Sealing unit.
c) Elastic unwind capable of 6 strands with 12″ diameter spools
d) Very easily adjustable head and strand with guidelines for operator documentation of great run settings
one.seven Acquisition layer
a) Lower and place acquisition layer applicator for placement on leading sheet.
b) Vacuum drum style with flex knife cutoff
c) vacuum admirer
d) Torque security
a) Elastic unwind stand with capacity to operate elastic on 12″ diameter spools
b) Spacing as for every solution drawings
c) Effortlessly adjustable mechanism for spacing adjustment from heart line
d) Designed for Dynatec Omegatechnology on glue heads making use of adhesive right to elastic
e) Adhesive applicator to have one pump for every head
a) Minimize and area frontal tap applicator for placement on back sheet.
b) Vacuum drum design with flex knife cutoff
c) vacuum supporter
d) Torque protection
1.10 Waist band
a) Software made for elastic – nonwovenon-line lamination substance
b) Elastic unwind stand with functionality to runelastic on 12″ diameter spools
c) The waistline bands will be laminated with the again sheet by Hotmelt glue
d) Elastic with in-line cutter
e) Combining drum to be coated with adhesive launch coating
f) Torque security
a) On line lamination materials
b) Reduce and location hook applicator for placement on leading sheet.
c) Vacuum drum design with flex knife cutoff
d) Non-squander S minimize purpose before reduce & spot
e) Torque security
a) All unwinds to be independently managed with motors adhering to main machine velocity with a
rigidity sensing devise (dancer) delivering trim.
b) Splicers have automatic feature with handbook override
c) All splices will be tape
d) Splice detection photoeyes to see vendor splices and machine splices
e) Web crack detectors offered on all unwinds
f) All webs to have automatic web guides appropriately created prior to critical apps. Edge
guides to hold web alignment inside +- one/8″ of target
g) Air shafts for cores – developed for 3″ I.D. cores
one.13 Last knife
a) Flex knife style with computerized knife oilers
b) Torque defense
a) Stacker to be able to deal with all goods with a minimal of chain pitch adjustments
b) Minimal count ability is twelve
c) Maximum rely capacity is forty
d) Fast adjust characteristics
e) Dual discharge with potential to perform the two collectively at very same time from 2 exits or shutting one
exit and utilizing one particular exit for automatic bagger
Mitsubishi Servo motor drive on all tooling and transfer device, Invertor travel AC motor travel
a) 24V DC manage circuit.
b) Power circuit in accordance to the specification needs of the stop consumer.
c) Mitsubishi PLC.
d) E-cease lifeline managing whole duration of equipment on operator and push aspect.
e) E-end circuit hardwired into all E-cease pushbutton, guard doors and lifeline.
1.oneseven Operator control
a) Supply hardwired E-quit mushroom fashion
f) Security guard switches – Schmersal
g) Timing belts – Goodyear, Bando, Optic belt
h) CZPT belts – Habasit
1.18 Spear parts checklist for little one trousers device:
|Chopping knife for fluff main cutting device||2 pcs|
|Chopping knife for main slicing device||2 pcs|
|Reducing knife for ADL lower & spot unit||2 pcs|
|Slicing knife for cartoon tape reduce & area device||2 pcs|
|Slicing knife for final slicing unit||two pcs|
CNC Machining and Components & Parts
Photographs of Crops
one. We will give mechanical and electrical support in the course of set up and startup of the device at customer’s facility, and 4 months of time at customers’ web site for instalation guidance, startup and training.
2. We will provide support and guarantee for a period of time of 1 year after set up is finished.
3. we could give the services, which addresses product’s layout, uncooked content sourcing, fabrication, assembly and debugging, mentioned device modification, products’ up grade and the equipment line servicing.
4.Uncooked content for screening and path on demand of the buyer.