Tag Archives: 500w motor

China Custom 500W DC Motor 12V DC Gear Motor High Torque Brushed DC Electric Motor vacuum pump adapter

Product Description

12v 24v Permanent Magnet DC Motors with IEC Flange Mounting / Feet Mounting


 

Category Specification:
Diameter  55mm, 70mm, 90mm, 110mm, 130mm
Power  20w ~ 1500w
Voltage  12v, 24v, 110v, 220v 
Speed  1500rpm, 3000rpm, 6000rpm
Mounting  A1, A3, B5, B14

If you need customized motors with / without gearbox, please freely contact us. We’ll reply as soon as possible. 

Company Overview

 
HISTORY: Greensky is a mechanical brand of CHINAMFG Power Co., Ltd. With over 12 years’
mechanical manufacturing experiences, CHINAMFG Power always strictly stands on the
principle of Best Customer Satisfaction.

QUALITY: Material Inspection, Production Control, Finished Goods Test, Pre-dellivery Inspection

MISSION: “Once and forever” is our goal to serve customers in the world. Once we do
business with customer, we will do business forever.

MARKET30 different countries, mainly Germany, Austria, Japan, USA and Middle-East.

DELIVERY100% on-time delivery Guaranteed.

SERVICESFast response in English, German, Japanese and Chinese languages.

OEMCustomized orders are welcome at CHINAMFG Power.
  

GREENSKY Small Motor Family:

Certificates

Overseas Exhibitions

Welcome your inquiry! Our Sales Team will reply you as soon as possible.

Application: Universal, Industrial, Household Appliances, Power Tools, Wide Application
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Number of Poles: 4
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

  • Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
  • Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
  • Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

  • Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
  • Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
  • Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

  • Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
  • Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
  • Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

  • Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
  • Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
  • Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

  • Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
  • Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
  • Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China Custom 500W DC Motor 12V DC Gear Motor High Torque Brushed DC Electric Motor   vacuum pump adapter	China Custom 500W DC Motor 12V DC Gear Motor High Torque Brushed DC Electric Motor   vacuum pump adapter
editor by CX 2023-12-04

China supplier CubeMars RI50 Permanent Magnet low noise high rpm brushless frameless antigravity motor 500w 48v near me supplier

Warranty: 3months-1year
Model Number: RI50
Usage: Robot dynamic, robot joint motor, mit cheetah motor, robotic arm motor, legged motor
Type: Brushless Motor
Torque: 0.58nm/1.67NM
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Explosion-proof
Speed(RPM): 1365/2240/3571 rpm
Continuous Current(A): 5.3A/15.25A
Efficiency: IE 1
Product Name: Frameless Motor
Weight: 180.8g
Peak torque: 1.67nm
KV: 96
Size: 54*24MM
MOQ: 1
KT: 0.1095
Pole-Pairs: 7
Noise: Low Noise Level
Application: Industrial medical Robot automatic quipment
Certification: CCC, ce, RoHS, FCC
Packaging Details: Packing:Standard package or custom packingWe are the headoffice & manufacturer of T-motor.We also can provide OEM and ODM bussiness according to your detail requirements.We are working with UPS and DHL.We support 30 days return goods.The discount range depends on your order quantity.

Products Show Note:We are factory supplier.All our motors can be customized in torque voltage rpm output size etc.Pls feel free to contact us for more details and requirements. CubeMars RI50 Permanent Magnet low noise high rpm brushless frameless antigravity motor 500w 48v. Motor NO.RI50RI60RI70RI80RI100Motor TypeFrameless InrunnerFrameless InrunnerFrameless InrunnerFrameless InrunnerFrameless InrunnerWeight(g)180.8155.9270.4411.2500Voltage(V)24/36/4824/36/4824/36/4824/36/4824/36/48Rated Torque(N.m)0.580.570.941.451.76Peak Torque(N.m)1.671.632.684.14.95Rated Current(A)5.36.78.410.416.9Peak Current(A)15.2519.22429.547.6Kt(N.m/A)0.10950.0850.1180.140.104Ke(V/rpm)0.01150.0571.01170.01470.5719Kv(Rpm/v)1001209575105Km(Nm/√w)0.5710.5710.18070.24060.2664Pole-pairs71414714OD(mm)546 0571 5104ID(mm)22303840.545Max Torque Weight Ratio(N.m/kg)9.2410.469.919.979.9MaxSpeed@Rated Torque(Rpm)1365/2240/3571 1610/2560/34951450/2300/ 31251280/1980/2857142/1713/2284 Our Company Packing & Delivery FAQ Q1: Are you factory supplier?A: Yes, we are factory supplier with more than 25 years experience. We can do both OEM and ODM. We have our own R&D team. Q2: What is your MOQ?A: MOQ is 1 pcs both stocky and custom products. Q3: Can I get a free sample?A: Generally we don’t provide free sample, but we can return sample cost when you place mass orders.Q4: How long is the delivery time?A: In general, the delivery time is 3 to 7 working days after received depoist. Q5: What is your guarantee term?A: The warranty period for our products is 1 year along with technical support and free return. Q6: How about your after-sale service?A: We provide technical support via online communication.Moreover, if you need, we can also send our technical staff for onsite installation or debugging. Welcome to visit our factory to learn and check the robot motor. Q7: What are the payment methods?A: We accept Alibaba trade assurance , Paypal , Bank transfer , Credit card, L/C.

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China supplier CubeMars RI50 Permanent Magnet low noise high rpm brushless frameless antigravity motor 500w 48v  near me supplier China supplier CubeMars RI50 Permanent Magnet low noise high rpm brushless frameless antigravity motor 500w 48v  near me supplier

in Nay Pyi Taw Myanmar sales price shop near me near me shop factory supplier 48V 500W Rear DC Geared Motor for Electric Bicycle Conversion Kit manufacturer best Cost Custom Cheap wholesaler

  in Nay Pyi Taw Myanmar  sales   price   shop   near me   near me shop   factory   supplier 48V 500W Rear DC Geared Motor for Electric Bicycle Conversion Kit manufacturer   best   Cost   Custom   Cheap   wholesaler

our products are selling properly in the American, European, South American and Asian marketplaces. We can supply a entire-selection of energy transmission items like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. PersonnelOur sales persons are properly trained to accommodate your requests and speak English for your comfort.

48v 500w rear dc EPTed motor for electric bicycle conversion package

100G E-Bike Package is wise, easy and basic. The key functions distinct with others are as under:

1. easy, only 3 components(motor, controller and screen) and two cables, can be set up in ten minutes
two. smart EPT, delivering smoothly launching, uphill increase and EPT brake detection
three. EPT variety, about 140KM for 10.4AH battery, 70KM for five.2AH(use one stage EPT stage)
4. Vast adaptability, suited for sorts of bikes (mountain bicycle, highway bike amp racing bike) and a variety of wheel sizes

Detailed parameters are showed in the desk under.

EPT 36V/250W-350W Front/Rear Geared hub motor
(Design : 100G-EPT-R)
1. Brushless Geared hub motor
two. Spoked with double-wall EPT rim.
3. V Brake/ Disc brake obtainable
four. Rated pace=25KM/H 32KM/H.
5. Load le150KG
6. EPT cable with waterproof connector .
Battery 36V/10.4AH lithium-ion battery (LG mobile 3200MAH)
All battery incXiHu (West Lake) Dis.Hu (West Lake) Dis. fuse and BMS.
Charger AC 100V -240V 2AMPS smart charger
Controller 36V/13A-15A EPT brushless controller,minimal voltage protection =30V
PAS Built-in motor
Throttle Thumb throttle/Twist throttle for selection
Exhibit LED /Liquid crystal display Screen for alternative
Braking E-brakes EPTs or E-brake sensor for motor EPT lower off for alternative
wiring Water-resistant harness or regular link(Bullet/PP30 for motor and JST/DJ2.8 for other electric parts)


FAQ

one. Q:Can I area sample orders? package for electric powered bicycle
A: Indeed, but an extra sample EPT would be needed depends on the item you pick.

two. Q: What is actually your shipping time? rear EPT kit for electric powered bicycle
A: EPTly sEPTing we can shipping and delivery in 35 daEPTafter receiving you deposit if there usually are not any EPT requests.

three. Q: What’s your payment expression? 36v 350w kit for electric bicycle
A: T/T 30% deposit and ahead of creation and 70% balance before transport or see the copy of B/L.

four. Q: What is your guarantee time period?6V 350w e-bicycle conversion kits

A: We offer one yr warranty for battery and 2 calendar year guarantee for motor.

5. Q: Do you have products in stock?
A: No, we generate according to orders, except to some widespread areas to make certain the shipping and delivery time.

6. Q: How do you handle the good quality?
A: We have QC individuals from elements occur in the end of generation. Ahead of the cargo, every element would be entirely examined and road tests till final EPT.

7. Q: OEM is attainable or not?
A: Indeed.

Any inquiries, remember to come to feel cost-free to speak to us.

  in Nay Pyi Taw Myanmar  sales   price   shop   near me   near me shop   factory   supplier 48V 500W Rear DC Geared Motor for Electric Bicycle Conversion Kit manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Nay Pyi Taw Myanmar  sales   price   shop   near me   near me shop   factory   supplier 48V 500W Rear DC Geared Motor for Electric Bicycle Conversion Kit manufacturer   best   Cost   Custom   Cheap   wholesaler