Product Description
Product Description
25mm Small Gear Reducer Motor 12V 24V 80RPM with Encoder Specifications:
Note : It’s just the typical technical data for you reference, The specification such as voltage, speed, torque, shaft can customized.
More Details:
Rated Voltage: 12V/24V
No Load Speed: 5-3000RPM
Load Torque: 1-10kgf.cm
Reduction Ratio: 1:3.6-1:1386
Output Power: 3-10W
Motor Diameter: 24.4mm
Gearbox Diameter: 25mm
Motor Length: 30.8mm
Gearbox Length: 18.3-42.4mm
Shaft Type: D-cut, round or keyway
Related Products
Company Profile
HangZhou CHINAMFG Motor Co. Ltd is a manufacturer and exporter of various of motors with over 10 years experience.
Our product ranges include:
1) DC Brush motor: 6-130mm diameter, 0.01-1000W output power
2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
3) DC Planeary Gear Motor: 10-82mm diameter, 0.1-100W output power
4) Brushless DC Motor: 28-110mm, 5-1500W output power
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w
7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power
Production Equipment
Certifications
Customer Visit and Fair
FAQ
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q:Do you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some mould charge and design charge.
Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.
Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders
Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.
Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.
Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.
Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders.
Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.
Q:What certifications do you have?
A:We currently have CE and ROSH certifications.
Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not able to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.
Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us.
Thanks!
Contact Us
HangZhou CHINAMFG Motor Co.,Ltd
Contact Person: Celia Chen
Any email or trademanager inquires will be replied within 24 hours.
Normal samples can be offer very quickly(within 10 days)
Customized service for kind of motor accoring to your requirement
Professional Tchnical support and After-sale service
Sourcing motor parts like gears, encoders, cables, connectors and so on
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools, Robot, Toys, Door Lock, Monitor |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Structure and Working Principle: | Brush |
| Certification: | ISO9001, CCC, Ce, RoHS |
| Samples: |
US$ 25/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
Can gear motors be used for precise positioning, and if so, what features enable this?
Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:
1. Gear Reduction:
One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.
2. High Resolution Encoders:
Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.
3. Closed-Loop Control:
Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.
4. Stepper Motors:
Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.
5. Servo Motors:
Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.
6. Motion Control Algorithms:
Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.
By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-04-17
China Best Sales R/F/K/S Series Helical Gear Gearbox AC Gear Motor Price 7.5kw 220 Voltage R Series Helical Reducer Speed Gear Motor vacuum pump oil
Product Description
Detailed Photos
Product Parameters
Products Description
R Series Helical Speed Reducers
R series helical gear reducer has high technological content; it adopts hardened gear surface design, which is reliable and durable and has high overload capacity.
It has the following characteristics
1,R series helical gear reducer is manufactured in accordance with international technical requirements, meeting the technical
requirements of most countries in the world.
2,The design of R series helical gear reducer plays a space-saving, high overload capacity.
3, R series helical gear reducer has low energy consumption, superior performance and high efficiency of more than 95%;
4,R series helical gear reducer has low vibration, low noise, and high energy saving;
5,R series helical gear reducer is made of high quality forged steel material, steel cast iron case, and the surface of gear is heat-treated by high frequency; reliable and durableTranslated with DeepL
R Series reducers are designed and manufactured on the basis of modular combination system.
There are a lot of motor combinations, installation forms and structural schemes. The transmission
ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface
is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low
noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
2. Installation type and output mode: bottom seated type and large and small flange type installation, CHINAMFG shaft output.
3. Input mode: direct motor, shaft input and connecting flange input.
4. Reduction ratio: secondary 5~24.8, tertiary 27.2~264, R/R combination up to 18125.
5. Average efficiency: Class II 96%, Class III 94%, R/R combination 85%.
6. The R series specially designed for mixing can bear large axial and radial forces.
Technical parameters:
Coaxial coaxial output
R reducer
Power: 0.12KW~160KW
Torque: 1.4N · m ~ 23200N · m
Output speed: 0.06 ~ 1090r/min
Model example:
R17-Y4-4P-32.40-M1-0°
R: Series code
F: Shaft extension flange installation
17: Machine model
Y: Three phase AC asynchronous motor
4: Motor power
4P: motor stage
32.40: Transmission ratio
M1: Installation type
0 °: junction box position (0 ° – 270 °)
R series helical gear hardened gear reducer
Basic model of R series reducer:
R17R27R37R47R57R67R77R87R97R107R137R147R167
RF17RF27RF37RF47RF57RF67RF77RF87RF97RF107RF137RF147RF167
RX37RX57RX67RX77RX87RX97RX107RX127RX157
RXF37RXF57RXF67RXF77RXF87RXF97RXF107RXF127RXF157
R series helical gear reducer with hard tooth surface features small size, light weight, high bearing capacity, high efficiency, long service life, convenient installation, wide motor power range, fine transmission ratio classification, etc. It can be widely used in equipment that needs to be decelerated in various industries.
sewage treatment, chemical industry, pharmacy and other industries.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1780/Piece
1 Piece(Min.Order) | |
|---|
What factors should be considered when selecting an AC motor for a particular application?
When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:
- Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
- Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
- Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
- Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
- Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
- Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
- Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
- Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.
By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.
Are there energy-saving technologies or features available in modern AC motors?
Yes, modern AC motors often incorporate various energy-saving technologies and features designed to improve their efficiency and reduce power consumption. These advancements aim to minimize energy losses and optimize motor performance. Here are some energy-saving technologies and features commonly found in modern AC motors:
- High-Efficiency Designs: Modern AC motors are often designed with higher efficiency standards compared to older models. These motors are built using advanced materials and optimized designs to reduce energy losses, such as resistive losses in motor windings and mechanical losses due to friction and drag. High-efficiency motors can achieve energy savings by converting a higher percentage of electrical input power into useful mechanical work.
- Premium Efficiency Standards: International standards and regulations, such as the NEMA Premium® and IE (International Efficiency) classifications, define minimum energy efficiency requirements for AC motors. Premium efficiency motors meet or exceed these standards, offering improved efficiency compared to standard motors. These motors often incorporate design enhancements, such as improved core materials, reduced winding resistance, and optimized ventilation systems, to achieve higher efficiency levels.
- Variable Frequency Drives (VFDs): VFDs, also known as adjustable speed drives or inverters, are control devices that allow AC motors to operate at variable speeds by adjusting the frequency and voltage of the electrical power supplied to the motor. By matching the motor speed to the load requirements, VFDs can significantly reduce energy consumption. VFDs are particularly effective in applications where the motor operates at a partial load for extended periods, such as HVAC systems, pumps, and fans.
- Efficient Motor Control Algorithms: Modern motor control algorithms, implemented in motor drives or control systems, optimize motor operation for improved energy efficiency. These algorithms dynamically adjust motor parameters, such as voltage, frequency, and current, based on load conditions, thereby minimizing energy wastage. Advanced control techniques, such as sensorless vector control or field-oriented control, enhance motor performance and efficiency by precisely regulating the motor’s magnetic field.
- Improved Cooling and Ventilation: Effective cooling and ventilation are crucial for maintaining motor efficiency. Modern AC motors often feature enhanced cooling systems, including improved fan designs, better airflow management, and optimized ventilation paths. Efficient cooling helps prevent motor overheating and reduces losses due to heat dissipation. Some motors also incorporate thermal monitoring and protection mechanisms to avoid excessive temperatures and ensure optimal operating conditions.
- Bearings and Friction Reduction: Friction losses in bearings and mechanical components can consume significant amounts of energy in AC motors. Modern motors employ advanced bearing technologies, such as sealed or lubrication-free bearings, to reduce friction and minimize energy losses. Additionally, optimized rotor and stator designs, along with improved manufacturing techniques, help reduce mechanical losses and enhance motor efficiency.
- Power Factor Correction: Power factor is a measure of how effectively electrical power is being utilized. AC motors with poor power factor can contribute to increased reactive power consumption and lower overall power system efficiency. Power factor correction techniques, such as capacitor banks or power factor correction controllers, are often employed to improve power factor and minimize reactive power losses, resulting in more efficient motor operation.
By incorporating these energy-saving technologies and features, modern AC motors can achieve significant improvements in energy efficiency, leading to reduced power consumption and lower operating costs. When considering the use of AC motors, it is advisable to select models that meet or exceed recognized efficiency standards and consult manufacturers or experts to ensure the motor’s compatibility with specific applications and energy-saving requirements.
Can you explain the basic working principle of an AC motor?
An AC motor operates based on the principles of electromagnetic induction. It converts electrical energy into mechanical energy through the interaction of magnetic fields. The basic working principle of an AC motor involves the following steps:
- The AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. The rotor is the rotating part of the motor and is connected to a shaft.
- When an alternating current (AC) is supplied to the stator windings, it creates a changing magnetic field.
- The changing magnetic field induces a voltage in the rotor windings, which are either short-circuited conductive bars or coils.
- The induced voltage in the rotor windings creates a magnetic field in the rotor.
- The magnetic field of the rotor interacts with the rotating magnetic field of the stator, resulting in a torque force.
- The torque force causes the rotor to rotate, transferring mechanical energy to the connected shaft.
- The rotation of the rotor continues as long as the AC power supply is provided to the stator windings.
This basic working principle is applicable to various types of AC motors, including induction motors and synchronous motors. However, the specific construction and design of the motor may vary depending on the type and intended application.
editor by CX 2024-04-12
China Good quality Three Phase Asynchronous AC Induction Electric Gear Reducer Industry Machine Motor vacuum pump booster
Product Description
Product Description
Three Phase Asynchronous AC Induction Electric Gear Reducer Industry Machine Motor
YE2,MS series three-phase asynchronous induction motor isa kind ofTEFC squirrel cage motor with the national unifieddesign,it has the characteristics of high efficiency,energysaving, high starting torque, low noise, low vibrationand easy maintenance, the geade of power and the mountingmesasurement are subject to the lEC standard, This seriesmotor is commonly used in the machinery without specialreq-uirement specially for reducer,air compressor, waterpump.oil pump, packaging and food machinery and so on.
|
Centre height |
80~355mm |
|
Power range |
0.75~355kw |
|
Rated voltage |
380v(or order) |
|
Rated Frequency |
50Hz(60Hz) |
|
Insulation class |
F(temperature rise 80K) |
|
Protection class |
IP55 |
|
Duty type |
S1 |
|
Mounting type |
B3 B35 B5 |
|
If you want more information, please consult me |
|
Product Parameters
Our Advantages
Packaging & Shipping
Company Profile
Certifications
FAQ
Q: Do you offer OEM service?
A: Yes, we can customize it as your request.
Q: What is your payment term?
A: TT. LC, AND WESTER UNION
Q: What is your lead time?
A: About 30 days after receiving deposit.
Q: What certificates do you have?
A: We have CE, ISO. And we can apply for specific certificate for different country such as SONCAP for Nigeria, SASO for Saudi Arabia, etc
Q: What about the warranty?
A: We offer 12month warranty period as the quality guarantee.
Q:What service do you offer?
A: Pre-sales service, in-sales service, after-sales service. If you become our local distributor, we can introduce end-customers to purchase from you.
Q:What’s your motor winding?
A: 100% copper winding
Q:Which port is near to you?
A: HangZhou port. And we can arrange to deliver HangZhou, ZheJiang , Urumqi, or other Chinese cities, too.
Q:Could you offer CHINAMFG Certification.
A: we can do as your request.
| Application: | Industrial |
|---|---|
| Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2023-11-27
China factory 80mm Planetary Gear Reducer BLDC Motor 48V BLDC Three Phase Sensorless Brushless Motor Speed Controller motor brushes
Product Description
80mm-Planetary-Gear-BLDC-motor
Specification:
Motor Electrical Specification:
| Specification | Unit | JK80BLS01 | JK80BLS02 | JK80BLS03 | JK80BLS04 |
| Number Of Phase | Phase | 3 | |||
| Number Of Poles | Poles | 4 | |||
| Rated Voltage | VDC | 48 | |||
| Rated Speed | Rpm | 3000 | |||
| Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 |
| Rated Power | W | 110 | 220 | 330 | 440 |
| L1 Body Length | mm | 78 | 98 | 118 | 138 |
| *Note: We can manufacture products according to customer’s requirements. | |||||
Gearbox Electrical Specification:
| Reduction ratio | 3.65 | 5.36 | 6.55 | 8.63 | 14 | 25 | 45 | 58 | 67 | 103 | 128 | 146 |
| Number of geartrains | 1 | 2 | 3 | |||||||||
| Transmission efficiency | 90% | 81% | 73% | |||||||||
| Rated tolerance torque | 20N.m | 60N.m | 120N.m | |||||||||
| Max momentary tolerance torque | 40N.m | 120N.m | 240N.m | |||||||||
| Max radial load(12mm form flange) | 1000N | |||||||||||
| Max shaft axial load | 200N | |||||||||||
| L2 length(mm) | 58.3 | 80.5 | 103.2 | |||||||||
| *Note: Operating ambient humidity:20%~85%RH; Operating ambient temp:-10ºC~+80ºC. | ||||||||||||
Drawing:
Company Profile:
HangZhou CZPT CO.,LTD (HangZhou Jingkong Motor&Electric Appliance Co.,Ltd)is an ISO9001 Professional
manufacturer. Was established in 2011 year. We are a professional manufacturer in HangZhou city, China. Production Capacity
exceeds more than 1million motors per year.
Our Company offers 3 major series of products: Hybrid Stepper motors, Brushless Dc motor and Dc Brush motor.
We are always continues develop new type models.We are also have several joint venture companies who specialized in the
production of AC servo motor, PM stepper motors, Spindlemotor and Motor drivers. We export our motors to more than 30
countries Such as United States, Germany, Russia, Turkey, Brazil and so on.
Jkongmotor sold to major manufacturing Companies for Industry of automation, medical and CZPT care equipment,
3d printermachines, packing devices, Information Technology, household appliance products. We have an Engineering team
with many years of experience in application Engineering, design Engineering with the latest advances equipment. Our
Engineering Staff provides the finest quality product with service after the product is delivered to our Customers.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | High Speed |
| Function: | Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 8 |
| Structure and Working Principle: | Brushless |
| Samples: |
US$ 65/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by CX 2023-06-12
China High Torque Micro NEMA17 Planetary Gear Reducer Stepper Motor for CNC Kit ac motor
Solution Description
Product Description
Planetary Equipment Stepping Motor :
Precision high-end upgrade with Nema8, Nema 11, Nema14, Nema 17, Nema23, Nema 24
stepper motor low noise, low vibration, firm and durable. Increase torque at low speed.
Reduction ratio:1:3.7 , 1:5.2 , 1:14 , 1:19 ,1:27 ,1:51 , 1:71 ,1:100 ,1:139 , 1:189 ,1:264 , 1:369 ,And 48 hours delivery , in stock .
Application:
Automation control, medical equipment, textile machinery,and packaging machinery fields. Not only in the field of the automation industry, it also has a good use status in the home. Products with low speed and inertia are often seen: electric curtains, electric shutters, etc
Solution Parameters
Planetary Gear Box Specification:
| Housing Substance | Steel |
| Bearing at Output | Ball Bearings |
| Max.Radial Load(10mm from flange) | 200N |
| Max.Shaft Axial Load | 100N |
| Radial Engage in of Shaft (around to Flange) | ≤0.06mm |
| Axial Play of Shaft | ≤0.3mm |
| Backlash at No-load | 1 stage≤1°,2stage≤1.2°,3stage≤1.5° |
42HS Hybrid Stepping Motor Technical specs:
| Model No. | Step Angle | Motor Size(L1) | Rated | Existing | Resistance | Inductance | Holding Torque | # of Leads | Rotor Inertia | Mass | Max.Equipment Ratio |
| Voltage | /Section | /Phase | /Period | ||||||||
| Solitary Shaft | ( °) | (L)mm | V | A | Ω | mH | mN.m | No. | g.cm2 | Kg | |
| 42HSC1409 | one.eight | 34 | two.ninety three | 1.33 | two.2 | three.five | 270 | four | 30 | .22 | ≤1:369 |
| 42HSC4409 | one.8 | 40 | 2.five | one.five | 1.sixty five | 3.three | 380 | four | forty | .3 | ≤1:369 |
| 42HSC1409 Planetary Gearbox Requirements: | ||||||||||||
| Reduction ratio | 3.71 | five.eighteen | fourteen | 19 | 27 | fifty one | seventy one | a hundred | 139 | 189 | 264 | 369 |
| Overall Top(L1+L2) (mm) | 65.five | 65.5 | seventy six.1 | seventy six.1 | 76.one | 86.five | 86.five | 86.5 | 86.five | 96.nine | 96.9 | ninety six.9 |
| Output torque ( mN.m) | 902 | 1259 | 3062 | 4155 | 5000 | 10000 | 10000 | 10000 | 10000 | 10000 | ten thousand | 10000 |
| Complete Excess weight(g) | 428 | 428 | 510 | 510 | 510 | 592 | 592 | 592 | 592 | 674 | 674 | 674 |
| Variety of equipment trains | 1 | 2 | 3 | 4 | ||||||||
| Reducer Size(L2) (mm) | 31.five | 42.1 | 52.five | 62.nine | ||||||||
| Efficiency | 90% | 81% | 73% | 66% | ||||||||
| 42HSC4409 Planetary Gearbox Specifications: | ||||||||||||
| Reduction ratio | 3.71 | five.eighteen | fourteen | 19 | 27 | fifty one | 71 | one hundred | 139 | 189 | 264 | 369 |
| Overall Peak(L1+L2) (mm) | seventy one.five | seventy one.five | eighty two.one | 82.1 | eighty two.1 | ninety two.five | 92.5 | 92.5 | 92.5 | 102.nine | 102.9 | 102.nine |
| Output torque ( mN.m) | 1269 | 1772 | 4309 | 5000 | 5000 | ten thousand | 10000 | ten thousand | ten thousand | ten thousand | 10000 | 10000 |
| Overall Fat(g) | 508 | 508 | 590 | 590 | 590 | 672 | 672 | 672 | 672 | 754 | 754 | 754 |
| Amount of equipment trains | 1 | 2 | 3 | 4 | ||||||||
| Reducer Length(L2) (mm) | 31.five | 42.one | 52.5 | 62.9 | ||||||||
| Performance | 90% | 81% | 73% | 66% | ||||||||
Thorough Photographs
Company Profile
ZheJiang UMot Technological innovation Co., Ltd. specializes in R&D and sales of stepper motors, servo motors, linear modules and connected movement manage merchandise, customizing and creating large-top quality motor products for users with special needs close to the world, and delivering all round options for movement manage methods. Merchandise are exported to more than 30 nations around the world and regions such as the United States, Germany, France, Italy, Russia, and Switzerland. The firm’s major items and program layout have been commonly utilized in automation control, precision devices, health-related products, sensible property, 3D printing and a lot of other fields.
Our organization has been recognized as a large-tech enterprise by appropriate departments, has a complete quality administration system, has acquired ISO9001, CE, RoHs and other relevant certifications, and holds a amount of electrical patent certificates. “Concentration, Professionalism, Focus” in the subject of automation of motor R&D and technique handle remedies is the firm’s business function. “Be your most trustworthy companion” is the firm’s provider philosophy. We have usually been aiming to “make first-course merchandise with expert technology”, maintain pace with the instances, innovate consistently, and supply a lot more end users with much better goods and solutions.
FAQ
1. Delivery method:
1)Worldwide Categorical supply DHL&FEDEX &UPS&TNT& 7-10days
two)Shipping and delivery by air 7-ten days
3)transport by sea, supply time relies upon on the spot port.
2. Complex Assist:
We can supply you with professional specialized assistance. And our products good quality promise is 6 months. Also, we accept items personalized.
three. Why must you acquire from us, not from other suppliers?
Expert one-to-1 motor customized. The world’s huge company of selection for high-quality suppliers. ISO9001:2008 good quality administration method certification, by way of the CE, ROHS certification.
4. How to decide on types?
Just before buying, make sure you get in touch with us to affirm product No. and requirements to steer clear of any misunderstanding.
5. Are you a manufacturing unit?
Yes, we are a factory, and we produce stepper motor/driver, Servo motor/driver.
|
US $31.2-54.68 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Robot |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Two-Phase |
| Excitation Mode: | HB-Hybrid |
| Function: | Control, Driving |
| Number of Poles: | 2 |
###
| Samples: |
US$ 42/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Housing Material | Metal |
| Bearing at Output | Ball Bearings |
| Max.Radial Load(10mm from flange) | 200N |
| Max.Shaft Axial Load | 100N |
| Radial Play of Shaft (near to Flange) | ≤0.06mm |
| Axial Play of Shaft | ≤0.3mm |
| Backlash at No-load | 1 stage≤1°,2stage≤1.2°,3stage≤1.5° |
###
| Model No. | Step Angle | Motor Length(L1) | Rated | Current | Resistance | Inductance | Holding Torque | # of Leads | Rotor Inertia | Mass | Max.Gear Ratio |
| Voltage | /Phase | /Phase | /Phase | ||||||||
| Single Shaft | ( °) | (L)mm | V | A | Ω | mH | mN.m | No. | g.cm2 | Kg | |
| 42HSC1409 | 1.8 | 34 | 2.93 | 1.33 | 2.2 | 3.5 | 270 | 4 | 30 | 0.22 | ≤1:369 |
| 42HSC4409 | 1.8 | 40 | 2.5 | 1.5 | 1.65 | 3.3 | 380 | 4 | 40 | 0.3 | ≤1:369 |
###
| 42HSC1409 Planetary Gearbox Specifications: | ||||||||||||
| Reduction ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 |
| Total Height(L1+L2) (mm) | 65.5 | 65.5 | 76.1 | 76.1 | 76.1 | 86.5 | 86.5 | 86.5 | 86.5 | 96.9 | 96.9 | 96.9 |
| Output torque ( mN.m) | 902 | 1259 | 3062 | 4155 | 5000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 |
| Total Weight(g) | 428 | 428 | 510 | 510 | 510 | 592 | 592 | 592 | 592 | 674 | 674 | 674 |
| Number of gear trains | 1 | 2 | 3 | 4 | ||||||||
| Reducer Length(L2) (mm) | 31.5 | 42.1 | 52.5 | 62.9 | ||||||||
| Efficiency | 90% | 81% | 73% | 66% | ||||||||
###
| 42HSC4409 Planetary Gearbox Specifications: | ||||||||||||
| Reduction ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 |
| Total Height(L1+L2) (mm) | 71.5 | 71.5 | 82.1 | 82.1 | 82.1 | 92.5 | 92.5 | 92.5 | 92.5 | 102.9 | 102.9 | 102.9 |
| Output torque ( mN.m) | 1269 | 1772 | 4309 | 5000 | 5000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 |
| Total Weight(g) | 508 | 508 | 590 | 590 | 590 | 672 | 672 | 672 | 672 | 754 | 754 | 754 |
| Number of gear trains | 1 | 2 | 3 | 4 | ||||||||
| Reducer Length(L2) (mm) | 31.5 | 42.1 | 52.5 | 62.9 | ||||||||
| Efficiency | 90% | 81% | 73% | 66% | ||||||||
|
US $31.2-54.68 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Robot |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Two-Phase |
| Excitation Mode: | HB-Hybrid |
| Function: | Control, Driving |
| Number of Poles: | 2 |
###
| Samples: |
US$ 42/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Housing Material | Metal |
| Bearing at Output | Ball Bearings |
| Max.Radial Load(10mm from flange) | 200N |
| Max.Shaft Axial Load | 100N |
| Radial Play of Shaft (near to Flange) | ≤0.06mm |
| Axial Play of Shaft | ≤0.3mm |
| Backlash at No-load | 1 stage≤1°,2stage≤1.2°,3stage≤1.5° |
###
| Model No. | Step Angle | Motor Length(L1) | Rated | Current | Resistance | Inductance | Holding Torque | # of Leads | Rotor Inertia | Mass | Max.Gear Ratio |
| Voltage | /Phase | /Phase | /Phase | ||||||||
| Single Shaft | ( °) | (L)mm | V | A | Ω | mH | mN.m | No. | g.cm2 | Kg | |
| 42HSC1409 | 1.8 | 34 | 2.93 | 1.33 | 2.2 | 3.5 | 270 | 4 | 30 | 0.22 | ≤1:369 |
| 42HSC4409 | 1.8 | 40 | 2.5 | 1.5 | 1.65 | 3.3 | 380 | 4 | 40 | 0.3 | ≤1:369 |
###
| 42HSC1409 Planetary Gearbox Specifications: | ||||||||||||
| Reduction ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 |
| Total Height(L1+L2) (mm) | 65.5 | 65.5 | 76.1 | 76.1 | 76.1 | 86.5 | 86.5 | 86.5 | 86.5 | 96.9 | 96.9 | 96.9 |
| Output torque ( mN.m) | 902 | 1259 | 3062 | 4155 | 5000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 |
| Total Weight(g) | 428 | 428 | 510 | 510 | 510 | 592 | 592 | 592 | 592 | 674 | 674 | 674 |
| Number of gear trains | 1 | 2 | 3 | 4 | ||||||||
| Reducer Length(L2) (mm) | 31.5 | 42.1 | 52.5 | 62.9 | ||||||||
| Efficiency | 90% | 81% | 73% | 66% | ||||||||
###
| 42HSC4409 Planetary Gearbox Specifications: | ||||||||||||
| Reduction ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 |
| Total Height(L1+L2) (mm) | 71.5 | 71.5 | 82.1 | 82.1 | 82.1 | 92.5 | 92.5 | 92.5 | 92.5 | 102.9 | 102.9 | 102.9 |
| Output torque ( mN.m) | 1269 | 1772 | 4309 | 5000 | 5000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 |
| Total Weight(g) | 508 | 508 | 590 | 590 | 590 | 672 | 672 | 672 | 672 | 754 | 754 | 754 |
| Number of gear trains | 1 | 2 | 3 | 4 | ||||||||
| Reducer Length(L2) (mm) | 31.5 | 42.1 | 52.5 | 62.9 | ||||||||
| Efficiency | 90% | 81% | 73% | 66% | ||||||||
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by czh 2023-01-20
China 42mm 24VDC 28W BLDC Gear Motor with Planetary Reducer for Washing Machine ac motor
Product Description
1. Stator size is optional
2. Safe, reliable, low noise, good starting, long life
3. Strong power
Rated voltage 5~120V/220~240V-50/60Hz
Typical used: Exhaust fan, air purifier, micro-oven, fan, induction cooker, refrigerator, pump, heater, hood oven, blwer, air conditioner, Heater machines, dehumidifiers
Thermal protector with 1 shot fuse or multi shot fuse
| Typical Market |
| Products for industry and commerce uses motor |
| Application |
| Household appliances motor Industrial equipment motor |
| Main Technical Parameters |
| Vol.: 12-48V DC |
| Rated Speed: 3200-7000RPM |
| Rated Power: 30-60 W |
| Insulation Class: B F H |
| B F H |
| Typical application |
| Transmission equipment |
| Water heater |
| Compression pump |
| Air ventilator |
ABOUT US
Ritscher group was set up in 2006.we always focus on micro-motors for household electrical appliance and industry appliance since setting up.currently we have 2 professional micro-motor factories in China which severally located in HangZhou city and HangZhou city.it has an area of 25,000 square meters plants and more than 300 employees, annual output is 3 million pcs and has 5 million pcs annual producing capacity.after several years development,we had built a great reputation in the market and got more and more customers’ trust in the world.
We started from shaded pole motors at beginning, up to now,our product included of shaded pole motors,synchronous motors,stepping motors ,capacitor motors, BLDC motors, DC motors and compressors. Our product are widely used for making refrigerators, freezers, micro-wave ovens, air warmers, air exhausters, ventilators,ovens, air filter, massage machines and many other equipments.
As a realiable quality guaranty,Ritscher has complete R&D departement,QC department,producing department,purchase department etc. has perfect producing equipment like Aluminum diecasting, Zinc diecasting, Sheet metal stamping, Plastic injection molding etc. also test/ detection device like multiplex temp measuring device, performance parameter inspection device, Phenol peptide solution pinhole tester,Anechoic room etc.
Endeavoring to provide the best product and service to customers,we always do the most effort to become an outstanding manufacturer of micro motors.
Ritscher is always willing to establish sincere business relationship with friends from all over the world.
Welcome contact with us!
Take CZPT ,enjoy modern life!
Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.
(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
|
US $5 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Typical Market |
| Products for industry and commerce uses motor |
| Application |
| Household appliances motor Industrial equipment motor |
| Main Technical Parameters |
| Vol.: 12-48V DC |
| Rated Speed: 3200-7000RPM |
| Rated Power: 30-60 W |
| Insulation Class: B F H |
| B F H |
| Typical application |
| Transmission equipment |
| Water heater |
| Compression pump |
| Air ventilator |
|
US $5 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Typical Market |
| Products for industry and commerce uses motor |
| Application |
| Household appliances motor Industrial equipment motor |
| Main Technical Parameters |
| Vol.: 12-48V DC |
| Rated Speed: 3200-7000RPM |
| Rated Power: 30-60 W |
| Insulation Class: B F H |
| B F H |
| Typical application |
| Transmission equipment |
| Water heater |
| Compression pump |
| Air ventilator |
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by czh 2022-11-26
China best Hot Sale High Toruqe Helical Bevel Gear Speed Reducer For Motor worm gear motor
Warranty: 1 years
Applicable Industries: Building Material Shops, Construction works , Energy & Mining, Farms, Food & Beverage Factory, Food & Beverage Shops, Machinery Repair Shops, Manufacturing Plant, Printing Shops, Retail
Customized support: OBM, ODM, OEM
Gearing Arrangement: Planetary
Output Torque: 78 N.M
Input Speed: 3
Q1: What’re your main products?A1: High Precision Planetary Gearbox; High Precision Quality Wpa Transmission Gear Reducer Horizontal Gear Box Hollow Rotating Platform; Precision Steering Box; Worm Speed Reducer; Worm Screw Jack; R/K/F/S GearboxQ2: What industries are your gearboxes being used in?A2: Gearboxes are widely used in the areas of robotics, textile, food processing, beverage, chemical industry, escalator, automatic storage equipment, metallurgy, environmental protection, logistics, etc.Q3: Can you offer OEM or ODM service?A3: Yes, we are a professional manufacturer so we can do customized orders.Q4: How to choose a model?A4: We have one-1 service team for model selection, and we can provide CAD drawings and 3D models in 5 minutes with technical information of required output torque, output speed and motor parameters etc. So just contact us.Q5: What information shall we give before placing a purchase order?A5: We understand your needs from the following information: a) Type of the gearbox, ratio, input and output type, input flange, High Temperature Resistance NMRV Series 9-4 Copper Worm High Efficiency Durable Worm Gear Speed Reducer mounting position, and motor information etc.b) Housing color.c) Purchase quantity.d) Other special requirements.Q6: How long is the delivery time?A6: Most planetary gearboxes are in stock. 7 working days for worm speed reducer and worm screw jack, 15 working days for R/K/F/S gearbox.
The Difference Between Planetary Gears and Spur Gears
A spur gear is a type of mechanical drive that turns an external shaft. The angular velocity is proportional to the rpm and can be easily calculated from the gear ratio. However, to properly calculate angular velocity, it is necessary to know the number of teeth. Fortunately, there are several different types of spur gears. Here’s an overview of their main features. This article also discusses planetary gears, which are smaller, more robust, and more power-dense.
Planetary gears are a type of spur gear
One of the most significant differences between planetary gears and spurgears is the way that the two share the load. Planetary gears are much more efficient than spurgears, enabling high torque transfer in a small space. This is because planetary gears have multiple teeth instead of just one. They are also suitable for intermittent and constant operation. This article will cover some of the main benefits of planetary gears and their differences from spurgears.
While spur gears are more simple than planetary gears, they do have some key differences. In addition to being more basic, they do not require any special cuts or angles. Moreover, the tooth shape of spur gears is much more complex than those of planetary gears. The design determines where the teeth make contact and how much power is available. However, a planetary gear system will be more efficient if the teeth are lubricated internally.
In a planetary gear, there are three shafts: a sun gear, a planet carrier, and an external ring gear. A planetary gear is designed to allow the motion of one shaft to be arrested, while the other two work simultaneously. In addition to two-shaft operation, planetary gears can also be used in three-shaft operations, which are called temporary three-shaft operations. Temporary three-shaft operations are possible through frictional coupling.
Among the many benefits of planetary gears is their adaptability. As the load is shared between several planet gears, it is easier to switch gear ratios, so you do not need to purchase a new gearbox for every new application. Another major benefit of planetary gears is that they are highly resistant to high shock loads and demanding conditions. This means that they are used in many industries.
They are more robust
An epicyclic gear train is a type of transmission that uses concentric axes for input and output. This type of transmission is often used in vehicles with automatic transmissions, such as a Lamborghini Gallardo. It is also used in hybrid cars. These types of transmissions are also more robust than conventional planetary gears. However, they require more assembly time than a conventional parallel shaft gear.
An epicyclic gearing system has three basic components: an input, an output, and a carrier. The number of teeth in each gear determines the ratio of input rotation to output rotation. In some cases, an epicyclic gear system can be made with two planets. A third planet, known as the carrier, meshes with the second planet and the sun gear to provide reversibility. A ring gear is made of several components, and a planetary gear may contain many gears.
An epicyclic gear train can be built so that the planet gear rolls inside the pitch circle of an outer fixed gear ring, or “annular gear.” In such a case, the curve of the planet’s pitch circle is called a hypocycloid. When epicycle gear trains are used in combination with a sun gear, the planetary gear train is made up of both types. The sun gear is usually fixed, while the ring gear is driven.
Planetary gearing, also known as epicyclic gear, is more durable than other types of transmissions. Because planets are evenly distributed around the sun, they have an even distribution of gears. Because they are more robust, they can handle higher torques, reductions, and overhung loads. They are also more energy-dense and robust. In addition, planetary gearing is often able to be converted to various ratios.
They are more power dense
The planet gear and ring gear of a compound planetary transmission are epicyclic stages. One part of the planet gear meshes with the sun gear, while the other part of the gear drives the ring gear. Coast tooth flanks are used only when the gear drive works in reversed load direction. Asymmetry factor optimization equalizes the contact stress safety factors of a planetary gear. The permissible contact stress, sHPd, and the maximum operating contact stress (sHPc) are equalized by asymmetry factor optimization.
In addition, epicyclic gears are generally smaller and require fewer space than helical ones. They are commonly used as differential gears in speed frames and in looms, where they act as a Roper positive let off. They differ in the amount of overdrive and undergearing ratio they possess. The overdrive ratio varies from fifteen percent to forty percent. In contrast, the undergearing ratio ranges from 0.87:1 to 69%.
The TV7-117S turboprop engine gearbox is the first known application of epicyclic gears with asymmetric teeth. This gearbox was developed by the CZPT Corporation for the Ilyushin Il-114 turboprop plane. The TV7-117S’s gearbox arrangement consists of a first planetary-differential stage with three planet gears and a second solar-type coaxial stage with five planet gears. This arrangement gives epicyclic gears the highest power density.
Planetary gearing is more robust and power-dense than other types of gearing. They can withstand higher torques, reductions, and overhung loads. Their unique self-aligning properties also make them highly versatile in rugged applications. It is also more compact and lightweight. In addition to this, epicyclic gears are easier to manufacture than planetary gears. And as a bonus, they are much less expensive.
They are smaller
Epicyclic gears are small mechanical devices that have a central “sun” gear and one or more outer intermediate gears. These gears are held in a carrier or ring gear and have multiple mesh considerations. The system can be sized and speeded by dividing the required ratio by the number of teeth per gear. This process is known as gearing and is used in many types of gearing systems.
Planetary gears are also known as epicyclic gearing. They have input and output shafts that are coaxially arranged. Each planet contains a gear wheel that meshes with the sun gear. These gears are small and easy to manufacture. Another advantage of epicyclic gears is their robust design. They are easily converted into different ratios. They are also highly efficient. In addition, planetary gear trains can be designed to operate in multiple directions.
Another advantage of epicyclic gearing is their reduced size. They are often used for small-scale applications. The lower cost is associated with the reduced manufacturing time. Epicyclic gears should not be made on N/C milling machines. The epicyclic carrier should be cast and tooled on a single-purpose machine, which has several cutters cutting through material. The epicyclic carrier is smaller than the epicyclic gear.
Epicyclic gearing systems consist of three basic components: an input, an output, and a stationary component. The number of teeth in each gear determines the ratio of input rotation to output rotation. Typically, these gear sets are made of three separate pieces: the input gear, the output gear, and the stationary component. Depending on the size of the input and output gear, the ratio between the two components is greater than half.
They have higher gear ratios
The differences between epicyclic gears and regular, non-epicyclic gears are significant for many different applications. In particular, epicyclic gears have higher gear ratios. The reason behind this is that epicyclic gears require multiple mesh considerations. The epicyclic gears are designed to calculate the number of load application cycles per unit time. The sun gear, for example, is +1300 RPM. The planet gear, on the other hand, is +1700 RPM. The ring gear is also +1400 RPM, as determined by the number of teeth in each gear.
Torque is the twisting force of a gear, and the bigger the gear, the higher the torque. However, since the torque is also proportional to the size of the gear, bigger radii result in lower torque. In addition, smaller radii do not move cars faster, so the higher gear ratios do not move at highway speeds. The tradeoff between speed and torque is the gear ratio.
Planetary gears use multiple mechanisms to increase the gear ratio. Those using epicyclic gears have multiple gear sets, including a sun, a ring, and two planets. Moreover, the planetary gears are based on helical, bevel, and spur gears. In general, the higher gear ratios of epicyclic gears are superior to those of planetary gears.
Another example of planetary gears is the compound planet. This gear design has two different-sized gears on either end of a common casting. The large end engages the sun while the smaller end engages the annulus. The compound planets are sometimes necessary to achieve smaller steps in gear ratio. As with any gear, the correct alignment of planet pins is essential for proper operation. If the planets are not aligned properly, it may result in rough running or premature breakdown.
China Best Sales LIUGONG CLG835CLG856 wheel loader Travel motor gearbox & Travel Reduction gearbox & Travel reducer factory supply top gear
Condition: New, new
Applicable Industries: Building Material Shops, Machinery Repair Shops, Manufacturing Plant, Retail, Construction works , Energy & Mining
Showroom Location: Philippines, Indonesia, Pakistan, Thailand, Bangladesh, Malaysia, Australia
Warranty: 6 Months
After Warranty Service: Video technical support, Online support, Spare parts, Field maintenance and repair service
Local Service Location: Viet Nam, Philippines, Pakistan, Thailand, Kenya, Bangladesh
After-sales Service Provided: Field installation, commissioning and training, Field maintenance and repair service, Video technical support, Online support, Engineers available to service machinery overseas, Free spare parts
Model: 04E0077X4
quick shipment: certificated
Part name: gearbox
used for which model of machinary: CLG835/CLG856
Color: original color
Packaging Details: in nude
Port: ZheJiang /HangZhou/ZheJiang /HangZhou
LIUGONG CLG835/CLG856 Wheel Loader Travel motor gearbox & Travel Reduction gearbox & Travel reducer factory supply
Liugong Wheel Loader CLG835 CLG856 Parts ZF Transmission Gearbox 4WG200 42C0326
1, Construction machinery, truck and bus transmission: ZF 5S-111GP, 5S-150GP, S6-90, High Precision CZPT Planetary Gearbox Speed Reducer For Electric Motor S6-100, S6-150, S6-160, QJ705, QJ805, QJ1506, etc.2, CZPT engine(CCEC and DCEC): NT855, NTA855, KTA19, M11, L10, QSK19, KTA38, KT38, KTA50, KT50, etc.3, CZPT Engine,4, FAST transmission5, Truck parts: Sinotruk, Howo, Steyr, Steyr King, North Benz(Beiben truck,Beifang Benchi), Golden Prince, Shacman, Iveco, ZheJiang , Yuejin, JMC, High Torque AC Motor Marine Diesel Engine With Gearbox Planetary Gear Units CAMC, Xihu (West Lake) Dis.n, Xihu (West Lake) Dis.feng6, Bus parts: Yutong, King Long, Higer, Golden Dragon, Zonda, Ankai, Zhongtong, JAC, Sunlong, Foton, Yaxing7, CZPT Engine: WD12, WD615, WD618, WP10, WP13, WP12, WP7, WP6, WP38, Construction machinary parts: spare parts for XCMG, SDLG, Liugong, Shantui crane, wheel loader, grader, forklift truck, dig machine, etc.
| Input Power (kW) | 170-190 | ||||||||
| Input Rev. (r/min) | 2600 | ||||||||
| Output CZPT (Nm) | 1350-1450 | ||||||||
| Center Distance (mm) | 555, 500 | ||||||||
| Drive Ratio | 3 | 4 | 6 | ||||||
| Ahead | 1 | 4.166 | 5.099 | 5.986 | 4.166 | 5.099 | 5.986 | 5.986 | 5.986 |
| 2 | 2.594 | 2.594 | 2.594 | 2.594 | 2.594 | 2.594 | 3.904 | 3.42 | |
| 3 | 1.178 | 1.178 | 1.178 | 1.178 | 1.178 | 1.178 | 2.594 | 2.594 | |
| 4 | 0.672 | 0.672 | 0.672 | 1.692 | 1.48 | ||||
| 5 | 1.178 | 1.178 | |||||||
| 6 | 0.768 | 0.672 | |||||||
| Astern | 1 | 4.166 | 5.099 | 5.986 | 4.166 | 5.099 | 5.986 | 5.986 | 5.986 |
| 2 | 2.594 | 2.594 | 2.594 | 2.594 | 2.594 | 2.594 | 2.594 | 2.594 | |
| 3 | 1.178 | 1.178 | 1.178 | 1.178 | 1.178 | 1.178 | 1.178 | 1.178 | |
USE:
Suitable for construction machineries as wheeled or tracked grader, High quality Planetary Reducer Gearbox Stepper Motor Gear Box for CNC Drilling Machine Kit loader-dozer and digger.
Packaging & Shipping
Our Services 1.OEM Manufacturing welcome: Product, Package… 2. Sample order 3. We will reply you for your inquiry in 24 hours.4. after sending, we will track the products for you once every 2 days, until you get the products. When you got the goods, test them, and give me a feedback.If you have any questions about the problem, contact with us, we will offer the solve way for you.
Order Notice
Following informations are required to ensure you are ordering right wheel loader spare parts
1. Your Wheel Loader Model No.
2. Your Wheel Loader Chassis No.
3. Both of those informations can be found on the wheel loader name plate, and right wheel loader parts will be guaranteed with those information provided.However, if those information required above are missing, Kindly provide us the diameter of the gear and teeth of gear if gear parts are required, or furnish us the pictures of parts, we are CZPT to provide you the right parts as well.
Spare parts showed are for illustration, so please kindly contact us for parts ordering
Company Information
FAQ
Q:How to get an accurate quotation? A:Following Information are required: 1.Brand Name, Model No. and Chassis No. for the loader and engine order no. for the engine, All of Which can be found on on the name plate of wheel loader and engine plate 2.Specify Type of Spare Parts Needed: Original Spare Parts, OEM Spare Parts or Aftermarket Parts 3.Specify Quantity Needed Q:Is there any MOQ requirement? A:No MOQ requirement, and we are even CZPT to provide the Express service if parts are urgently needed.
Q:What if we are unable to provide you the required information like chassis no. or engine order no. A:If it is the gear parts, please do kindly provide us the diameter of the gear and teeth no. of the gears, or furnish us picture of parts needed. in any case, our experienced engineer will CZPT you to look for information required.
Q:How about Shipment? sometimes we are not ordering big quantity enough to fit in 1 full container. A:In assisting customer to save sea freight cost, Flexible logistic solutions are provided 1.We can go LCL when the spare parts are not in big quantity enough to be needful of 20ft container. 2.We can deliver our spare parts to any port or any place in china customer designated in case customer would like to combine all the goods to be shipped in 1 full container. 3.We can also arrange the whole container of spare parts shipment. 4.We can also arrange express service if parts are urgently needed
Q:What are the differences among Orignal Parts, OEM Parts and Aftermarket Parts, what are the pros and cons? A 1. Original Parts refer to the parts from Wheel Loader Manufacturer. Generally the original parts quality are more consistent, yet it is the most expensive comparing with other two. 2. OEM Parts refer to the parts from parts supplier to wheel loader manufacturer, OEM parts not only have same quanlity as orignal parts, but also have much better price over the origianl parts. However, only some parts are available with OEM, Like Gear Parts in the torque converter and transmission. 3. Aftermarket parts generally refer to the parts from manufacturers who is not a supplier of wheel loader manufactuers, However, they have seen a big demand for the parts in the market and CZPT to develop and maufacture the parts to be cost effective. Q:How do we determine which type of spare parts we shall go for? A:We will provide you most professional suggestions and recommendations, since we have been in this business for more than 18 years, High Quality Durable ratio 1 10 1 15 Cast Worm Gear Box WPA WPS WPX WPO WP Speed Reducer and We dedicate ourself to work diligently not only on the OE wheel loader spare parts, but also the OEM parts and aftermarket parts for the various major brands of China-made Wheel loader Our development on the OEM parts and Aftermarket parts is systematic and strategic based on our understanding of the market
How to Compare Different Types of Spur Gears
When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Common applications
Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.
Construction
The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Addendum circle
The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.
Pitch diameter
To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
Material
The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.
China OEM Hot Sale Fully Automated Production ACMotor Speed reducer Worm Gear Motor Gear Box NRVVS075 Ratio7.5-100 Worm Gear Speed Reducer raw gear
Warranty: 1 year, 1 Year
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 10 KG
Customized support: OEM, ODM
Gearing Arrangement: Worm
Output Torque: 90-269N.m
Input Speed: 1450rpm
Output Speed: 23.3-186.7rpm
Product name: Worm Gear Reducer
Application: Industry
Color: Customer Request
Type: Worm Gearmotor
Keyword: Gearbox RV
Ratio: 7.5-100
Material: Aluminium Alloy
Mounting Position: Variable Mounted
Structures: Worm Gear Units
Packaging Details: CARTON
Product Overview youmule(UML) worm gearbox with independent intellectual property rights, is featured with low noise,low temperature rise,no oil leakage, short lead time, convenient installation and maintenance free.It includes NMRV worm gearbox and NRV worm gear box UML worm gearbox promotes lean production,builds intelligent factories, Hot Sale Fully Automated Production AC Motor Speed reducer Worm Gear Motor Gear Box NRV063 Ratio7.5-100 Worm Gear Speed Reducer and realizes the integration of research ,production, supply, marketing and service, so as to meet customers’ demand for rapid response through complete product plHangZhou and design such as “core product-extreme technology , peripheral product-extreme service, external product-extreme experience” and the implementation of the optimal plan of lean production in the whole value chain such as “product plHangZhou , design validation, processing test, assembly test, warehouse logistics, sales service, information system, HR, operation plan, strategy plHangZhou” UML provides great clients across the world! PRODUCT SPECIFICATIONS NRVVS075 Series i7.5-100 worm gear box
| type | Worm Gear Speed Reducer/ Gearbox |
| Model No. | NRVVS075 |
| Ratio | 7.5,10,15,20, High power gear reduc box gearbox parallel f helical gear box 25,30,40,50,60,80,100 |
| Color | Blue(Ral5571)/Silver Grey (RAL9006) Or On Customer Request |
| Material | Housing: Size 25-110 Is Aluminum Alloy, Size 110-150 Is Cast-Iron |
| Worm Wheel: ZCuSn10Pb1 | |
| Worm:20Cr | |
| Pinion:Tin Bronze | |
| Output Shaft: Steel-45# | |
| Usages: | Industrial Machine: Food Stuff, Ceramics, Chemical, Packing, Dyeing,Wood working, Glass. |
| IEC Flange: | / |
| / | 130571719 | |||
| [email protected] | ||||
Helical, Straight-Cut, and Spiral-Bevel Gears
If you are planning to use bevel gears in your machine, you need to understand the differences between Helical, Straight-cut, and Spiral bevel gears. This article will introduce you to these gears, as well as their applications. The article will also discuss the benefits and disadvantages of each type of bevel gear. Once you know the differences, you can choose the right gear for your machine. It is easy to learn about spiral bevel gears.
Spiral bevel gear
Spiral bevel gears play a critical role in the aeronautical transmission system. Their failure can cause devastating accidents. Therefore, accurate detection and fault analysis are necessary for maximizing gear system efficiency. This article will discuss the role of computer aided tooth contact analysis in fault detection and meshing pinion position errors. You can use this method to detect problems in spiral bevel gears. Further, you will learn about its application in other transmission systems.
Spiral bevel gears are designed to mesh the gear teeth more slowly and appropriately. Compared to straight bevel gears, spiral bevel gears are less expensive to manufacture with CNC machining. Spiral bevel gears have a wide range of applications and can even be used to reduce the size of drive shafts and bearings. There are many advantages to spiral bevel gears, but most of them are low-cost.
This type of bevel gear has three basic elements: the pinion-gear pair, the load machine, and the output shaft. Each of these is in torsion. Torsional stiffness accounts for the elasticity of the system. Spiral bevel gears are ideal for applications requiring tight backlash monitoring and high-speed operations. CZPT precision machining and adjustable locknuts reduce backlash and allow for precise adjustments. This reduces maintenance and maximizes drive lifespan.
Spiral bevel gears are useful for both high-speed and low-speed applications. High-speed applications require spiral bevel gears for maximum efficiency and speed. They are also ideal for high-speed and high torque, as they can reduce rpm without affecting the vehicle’s speed. They are also great for transferring power between two shafts. Spiral bevel gears are widely used in automotive gears, construction equipment, and a variety of industrial applications.
Hypoid bevel gear
The Hypoid bevel gear is similar to the spiral bevel gear but differs in the shape of the teeth and pinion. The smallest ratio would result in the lowest gear reduction. A Hypoid bevel gear is very durable and efficient. It can be used in confined spaces and weighs less than an equivalent cylindrical gear. It is also a popular choice for high-torque applications. The Hypoid bevel gear is a good choice for applications requiring a high level of speed and torque.
The Hypoid bevel gear has multiple teeth that mesh with each other at the same time. Because of this, the gear transmits torque with very little noise. This allows it to transfer a higher torque with less noise. However, it must be noted that a Hypoid bevel gear is usually more expensive than a spiral bevel gear. The cost of a Hypoid bevel gear is higher, but its benefits make it a popular choice for some applications.
A Hypoid bevel gear can be made of several types. They may differ in the number of teeth and their spiral angles. In general, the smaller hypoid gear has a larger pinion than its counterpart. This means that the hypoid gear is more efficient and stronger than its bevel cousin. It can even be nearly silent if it is well lubricated. Once you’ve made the decision to get a Hypoid bevel gear, be sure to read up on its benefits.
Another common application for a Hypoid bevel gear is in automobiles. These gears are commonly used in the differential in automobiles and trucks. The torque transfer characteristics of the Hypoid gear system make it an excellent choice for many applications. In addition to maximizing efficiency, Hypoid gears also provide smoothness and efficiency. While some people may argue that a spiral bevel gear set is better, this is not an ideal solution for most automobile assemblies.
Helical bevel gear
Compared to helical worm gears, helical bevel gears have a small, compact housing and are structurally optimized. They can be mounted in various ways and feature double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel gear is comparable to that of a worm gear. The gear box of a helical bevel gear unit can be as small as 1.6 inches, or as large as eight cubic feet.
The main characteristic of helical bevel gears is that the teeth on the driver gear are twisted to the left and the helical arc gears have a similar design. In addition to the backlash, the teeth of bevel gears are twisted in a clockwise and counterclockwise direction, depending on the number of helical bevels in the bevel. It is important to note that the tooth contact of a helical bevel gear will be reduced by about ten to twenty percent if there is no offset between the two gears.
In order to create a helical bevel gear, you need to first define the gear and shaft geometry. Once the geometry has been defined, you can proceed to add bosses and perforations. Then, specify the X-Y plane for both the gear and the shaft. Then, the cross section of the gear will be the basis for the solid created after revolution around the X-axis. This way, you can make sure that your gear will be compatible with the pinion.
The development of CNC machines and additive manufacturing processes has greatly simplified the manufacturing process for helical bevel gears. Today, it is possible to design an unlimited number of bevel gear geometry using high-tech machinery. By utilizing the kinematics of a CNC machine center, you can create an unlimited number of gears with the perfect geometry. In the process, you can make both helical bevel gears and spiral bevel gears.
Straight-cut bevel gear
A straight-cut bevel gear is the easiest to manufacture. The first method of manufacturing a straight bevel gear was to use a planer with an indexing head. Later, more efficient methods of manufacturing straight bevel gears were introduced, such as the Revacycle system and the Coniflex system. The latter method is used by CZPT. Here are some of the main benefits of using a straight-cut bevel gear.
A straight-cut bevel gear is defined by its teeth that intersect at the axis of the gear when extended. Straight-cut bevel gears are usually tapered in thickness, with the outer part being larger than the inner portion. Straight-cut bevel gears exhibit instantaneous lines of contact, and are best suited for low-speed, static-load applications. A common application for straight-cut bevel gears is in the differential systems of automobiles.
After being machined, straight-cut bevel gears undergo heat treatment. Case carburizing produces gears with surfaces of 60-63 Rc. Using this method, the pinion is 3 Rc harder than the gear to equalize wear. Flare hardening, flame hardening, and induction hardening methods are rarely used. Finish machining includes turning the outer and inner diameters and special machining processes.
The teeth of a straight-cut bevel gear experience impact and shock loading. Because the teeth of both gears come into contact abruptly, this leads to excessive noise and vibration. The latter limits the speed and power transmission capacity of the gear. On the other hand, a spiral-cut bevel gear experiences gradual but less-destructive loading. It can be used for high-speed applications, but it should be noted that a spiral-cut bevel gear is more complicated to manufacture.
Spur-cut bevel gear
CZPT stocks bevel gears in spiral and straight tooth configurations, in a range of ratios from 1.5 to five. They are also highly remachinable except for the teeth. Spiral bevel gears have a low helix angle and excellent precision properties. CZPT stock bevel gears are manufactured using state-of-the-art technologies and know-how. Compared with spur-cut gears, these have a longer life span.
To determine the strength and durability of a spur-cut bevel gear, you can calculate its MA (mechanical advantage), surface durability (SD), and tooth number (Nb). These values will vary depending on the design and application environment. You can consult the corresponding guides, white papers, and technical specifications to find the best gear for your needs. In addition, CZPT offers a Supplier Discovery Platform that allows you to discover more than 500,000 suppliers.
Another type of spur gear is the double helical gear. It has both left-hand and right-hand helical teeth. This design balances thrust forces and provides extra gear shear area. Helical gears, on the other hand, feature spiral-cut teeth. While both types of gears may generate significant noise and vibration, helical gears are more efficient for high-speed applications. Spur-cut bevel gears may also cause similar effects.
In addition to diametral pitch, the addendum and dedendum have other important properties. The dedendum is the depth of the teeth below the pitch circle. This diameter is the key to determining the center distance between two spur gears. The radius of each pitch circle is equal to the entire depth of the spur gear. Spur gears often use the addendum and dedendum angles to describe the teeth.
China factory High precise Planetary gearbox DRN Series Torque Planetary Gearbox Harmonic Drive Helical Gear Motor Reducer worm gear winch
Warranty: 1 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Food Shop, Printing Shops, Energy & Mining, Food & Beverage Shops, High performance yeduc planetary gearbox harmonic drive speed reducer Other
Weight (KG): 3 KG
Customized support: OEM, ODM
Gearing Arrangement: Harmonic
Output Torque: 2.6-1760N.m
Input Speed: 750~3500rpm
Output Speed: 14-280rpm
Product name: Planetary reduction gearbox
Installation method: Any
Average life: 2000h
Protection level: 65IP
Maximum output radial force: Fr=300N
Maximum output axial force: Fa=100N
Backlash: ≥10arcmin
Rated output torque: TN
Fault stop torque: 2TN
Full load efficiency: 90%~94%
Packaging Details: plastic packaging bag & standard packing
PRODUCT DESCRIPTION
| Product name | DRN Series Torque Planetary Gearbox Harmonic Drive Helical Gear Motor Reducer | ||||||
| Reduction ratio | Single-stage:4/5/7/10 Bipolar:15/20/25/30/35/40/50/70 | ||||||
| Rated output torque/ Nm | TN | ||||||
| Fault stop torque/ Nm | 2TN | ||||||
| Rated input speed/ min | 3000MIN-1 | ||||||
| Input speed/ min | 3000MIN-1 | ||||||
| Installation method | Any | ||||||
| Installation method/ H | 2000h | ||||||
| Maximum output radial force/ N | Fr=300N | ||||||
| Maximum output axial force/ N | Fa=100N | ||||||
| Full load efficiency/ % | 90%–94% | ||||||
| Lubrication method | Long term effectiveness | ||||||
| Protection level/ IP | 65 | ||||||
| Backlash/ armin | ≥10 | ||||||
| Operating temperature/ ℃ | -10℃~80℃ | ||||||
Types of Bevel Gears
Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
Spiral bevel gear
Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.
Straight bevel gear
Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
Hypoid bevel gear
Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.
Addendum and dedendum angles
The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
Applications of bevel gears
Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.