Product Description
Product Description
model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
Units | VDC | RPM | N.m | N.m | W | N.m | ||
42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Product Parameters
Quiet stable and reliable for long life operation
1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
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Speed: | High Speed |
Number of Stator: | Three-Phase |
Function: | Driving, Control |
Casing Protection: | Protection Type |
Number of Poles: | 8 |
Samples: |
US$ 162/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-03-26
China Good quality High Power Permanent Magnet Tattoo Coreless Planetary Gear/Reduction/Gearbox Brushless BLDC Electric Micro Mini DC Motor brushless motor
Product Description
Quiet stable and reliable for long life operation
1.Diameters: 57mm
2.Lengths: 56mm;76mm;96mm
3.Continuous torques: 0.11Nm;0.22Nm;0.32Nm
4.Power: 46W;92W;134W
5.Speeds up to 4000rpm;4000rpm;4000rpm
6.Environmental conditions: -10~+40°C
7.Number of poles/phase:4/3
8.Mangnet material:Bonded NdFeB
9.Insulation class:B
10.Optional: electronic drivers, encoders and gearheads, as well as Hall effect resolver and sensorless feedback
11.We can design the special voltage and shaft and so on
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Medical Equpiments |
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Operating Speed: | Constant Speed |
Excitation Mode: | Compound |
Function: | Driving |
Number of Poles: | 2 |
Structure and Working Principle: | Brush |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by CX 2023-06-07
China manufacturer ZD Closed Type Round Flange Electric Brushless DC Planetary Gear Motor with high quality
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Planetary Gear Motor
MOTOR FRAME SIZE | 32 mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105mm / 120mm |
MOTOR TYPE | Brush or Brushless |
OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
Voltage type | 12V,24V,48V |
Accessories | Electric Brake / Encoder |
GEARBOX FRAME SIZE | 32 mm / 42mm / 52mm / 62mm /72mm/82mm |
Gear Ratio | 3.65K-392.98K |
Type Of Pinion | GN Type / GU Type |
Type Of Planetary Gear Motor
Other Products
Company Profile
Application: | Universal, Industrial, Household Appliances |
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Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Closed Type |
Type: | Z2 |
Customization: |
Available
| Customized Request |
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The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by CX 2023-06-01
China Hot selling DC Gearbox Electric Permant Magnet Planetary Gear Motor with High Torque for Medical Equipment brushless motor
Product Description
16ZYJ DC Gear Motor | |||||
Basic Info | |||||
Item | Data | ||||
Tem Rise | 40K | ||||
Working Tem | (-20ºC~+80ºC) | ||||
Insulation Resistance | 100MΩ min 500VDC | ||||
Surge Test | 500VAC for 1min | ||||
Insulation Class | E | ||||
Weight | 45g |
Specification | |||||||||||
PN | Rated Voltage | Initial Speed | Ratio | Power | Noload Speed | Noload Current | Rated Speed | Rated Current | Rated Torque | Stall Torque | Stall Current |
V DC | rpm | 1:xxx | W | rpm | mA | rpm | mA | Kg.cm | Kg.cm | mA | |
16ZYJ-75A | 3 | 7500 | 100 | 2.2 | 75 | 80 | 60 | 150 | 1.8 | 3 | 600 |
16ZYJ-100A | 6 | 15000 | 150 | 2.2 | 100 | 80 | 130 | 160 | 2 | 3.5 | 600 |
16ZYJ-500A | 9 | 15000 | 30 | 2.2 | 500 | 80 | 400 | 200 | 1 | 2 | 600 |
Probond motors designs brush, brushless, stepper, hysteresis and linear motors to meet customers requirements.
Our motors use standard and special components with customer selected torque/speed requirements that can be modified to your applications.
The AC/DC gear motors are based upon to distinct magetic circuits that optimize motor design for high speed low torque and low speed high torque.
These motors give you lower rotational losses, excellent thermal transfer, interchangeable end caps, easily sealed. Options include connectors, encoders, shaft modifications, dimensional changes, etc.
Probond motor owns professional sales team and engineer team with more than 10 years experience in motor industry, based on China mainland handling overseas business for years, we know your needs better than others.
Probond Sonicare Toothbrush Motor and Thermostatic Valve Hysteresis Motor are our hot products on sell in 2017 with highly quality level and competitive price.
Please kindly contact us to get a catalogue.
Shipping&Payment
Terms of price | FOB,CIF,CFR,EXW,DDP,etc. |
Terms of payment | 100% T/T in advance for samples |
Bulk quantity payment way can be negotited |
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Warranty | 12 months limited warranty once the items are delivered to the buyer. |
Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
Package | Carton o plywood pallet. |
Place of loading | ZheJiang , HangZhou, etc. |
Shipment carrier | Items are usually shipped via Fedex,DHL,TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
Delivery time | Usually within 5 working days by Express 15-30 working days by vessel |
Our promise to our Customers:
1. Answer customer’s inquiry within 2 working days.
2. Reply to our customer questions & Concerns within 3 working days.
3. Acknowledge Customer purchase orders within 24 hours.
4. Standard Lead time is within 4 weeks. Respond to special product development within 15 weeks.
5. Flexible delivery methods: By air, sea and express carrier using the customer’s forwarder.
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot |
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Operating Speed: | High Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Open Type |
Number of Poles: | 6 |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by CX 2023-04-20
China wholesaler ZD High-Efficiency Electric Brushless DC Planetary Gear Motor For Solar Tracker manufacturer
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Operating Speed: | Constant Speed |
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Type: | Z2 |
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How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by CX 2023-04-13
China High Quality 15W 36mm Planetary Brushless DC Motor Electric Motor motor driver
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Application: | Universal, Industrial, Household Appliances, Power Tools, Medical Equipment |
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Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Function: | Control |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
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Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by CX 2023-04-12
China High Torque Round Flange Electric Brushless DC Planetary Gear Outboard Boat Motor for Pump/Medical Equipment motorbase
Solution Description
12ZYJ DC Gear Motor | |||||
Basic Details | |||||
Item | Data | ||||
Tem Rise | 40K | ||||
Working Tem | (-20ºC~+80ºC) | ||||
Insulation Resistance | 100MΩ min 500VDC | ||||
Surge Test | 500VAC for 1min | ||||
Insulation Course | E | ||||
Weight | 15g |
The specifiction of 12mm N20 micro metallic dc equipment motor for robot
Technical Parameters | |||||||||||
PN | Rated Voltage | Original Speed | Ratio | Electrical power | Noload Speed | Noload Current | Rated Speed | Rated Present | Rated Torque | Stall Torque | Stall Recent |
V DC | rpm | one:xxx | W | rpm | mA | rpm | mA | Kg.cm | Kg.cm | mA | |
12ZYJ-25A | three | 7500 | 298 | 1 | twenty five | 50 | twenty | a hundred and fifty | .6 | two | 500 |
12ZYJ-150A | 6 | 15000 | 100 | 1 | 150 | 50 | 120 | a hundred and fifty | .3 | one.five | five hundred |
12ZYJ-80A | six | 20000 | 250 | 1 | eighty | sixty | 70 | a hundred and sixty | .5 | 2 | 600 |
The drawing of 12mm N20 micro steel dc gear motor for robot
Beneath are only some normal models, for a lot more specification or a customed motor, pls contact us.
About our organization
Probond motors designs brush, brushless, stepper, hysteresis and linear motors to meet buyers requirements.
Our motors use regular and specific components with customer picked torque/velocity demands that can be modified to your apps.
Probond motor owns specialist product sales crew and engineer staff with a lot more than ten several years experience in motor business, based on China mainland dealing with abroad organization for a long time, we know your requirements much better than other individuals.
Probond Sonicare Toothbrush Motor and Thermostatic Valve Hysteresis Motor are our scorching goods on market in 2017 with extremely good quality level and aggressive cost.
Terms of Trade
Terms of price | FOB,CIF,CFR,EXW,DDP,and so on. |
Terms of payment | a hundred% T/T in advance for samples |
Bulk quantity payment way can be negotited | |
Guarantee | 12 months limited warranty once the items are delivered to the buyer. |
Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
Bundle | Carton o plywood pallet. |
Place of loading | ZheJiang , HangZhou, etc. |
Shipment carrier | Items are usually shipped via Fedex,DHL, TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
Delivery time | Usually within 5 working days by Express fifteen-30 working days by vessel |
Our guarantee to our Customers:
one. Response customer’s inquiry inside of 2 operating times.
2. Reply to our buyer queries & Considerations inside of 3 doing work times.
3. Admit Client buy orders inside 24 hrs.
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot |
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Operating Speed: | High Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Open Type |
Number of Poles: | 6 |
###
Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
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###
Customization: |
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###
12ZYJ DC Gear Motor | |||||
Basic Info | |||||
Item | Data | ||||
Tem Rise | 40K | ||||
Working Tem | (-20ºC~+80ºC) | ||||
Insulation Resistance | 100MΩ min 500VDC | ||||
Surge Test | 500VAC for 1min | ||||
Insulation Class | E | ||||
Weight | 15g |
###
Technical Parameters | |||||||||||
PN | Rated Voltage | Initial Speed | Ratio | Power | Noload Speed | Noload Current | Rated Speed | Rated Current | Rated Torque | Stall Torque | Stall Current |
V DC | rpm | 1:xxx | W | rpm | mA | rpm | mA | Kg.cm | Kg.cm | mA | |
12ZYJ-25A | 3 | 7500 | 298 | 1 | 25 | 50 | 20 | 150 | 0.6 | 2 | 500 |
12ZYJ-150A | 6 | 15000 | 100 | 1 | 150 | 50 | 120 | 150 | 0.3 | 1.5 | 500 |
12ZYJ-80A | 6 | 20000 | 250 | 1 | 80 | 60 | 70 | 160 | 0.5 | 2 | 600 |
###
Terms of price | FOB,CIF,CFR,EXW,DDP,etc. |
Terms of payment | 100% T/T in advance for samples |
Bulk quantity payment way can be negotited | |
Warranty | 12 months limited warranty once the items are delivered to the buyer. |
Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
Package | Carton o plywood pallet. |
Place of loading | Shanghai, Ningbo, etc. |
Shipment carrier | Items are usually shipped via Fedex,DHL, TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
Delivery time | Usually within 5 working days by Express 15-30 working days by vessel |
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot |
---|---|
Operating Speed: | High Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Open Type |
Number of Poles: | 6 |
###
Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
12ZYJ DC Gear Motor | |||||
Basic Info | |||||
Item | Data | ||||
Tem Rise | 40K | ||||
Working Tem | (-20ºC~+80ºC) | ||||
Insulation Resistance | 100MΩ min 500VDC | ||||
Surge Test | 500VAC for 1min | ||||
Insulation Class | E | ||||
Weight | 15g |
###
Technical Parameters | |||||||||||
PN | Rated Voltage | Initial Speed | Ratio | Power | Noload Speed | Noload Current | Rated Speed | Rated Current | Rated Torque | Stall Torque | Stall Current |
V DC | rpm | 1:xxx | W | rpm | mA | rpm | mA | Kg.cm | Kg.cm | mA | |
12ZYJ-25A | 3 | 7500 | 298 | 1 | 25 | 50 | 20 | 150 | 0.6 | 2 | 500 |
12ZYJ-150A | 6 | 15000 | 100 | 1 | 150 | 50 | 120 | 150 | 0.3 | 1.5 | 500 |
12ZYJ-80A | 6 | 20000 | 250 | 1 | 80 | 60 | 70 | 160 | 0.5 | 2 | 600 |
###
Terms of price | FOB,CIF,CFR,EXW,DDP,etc. |
Terms of payment | 100% T/T in advance for samples |
Bulk quantity payment way can be negotited | |
Warranty | 12 months limited warranty once the items are delivered to the buyer. |
Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
Package | Carton o plywood pallet. |
Place of loading | Shanghai, Ningbo, etc. |
Shipment carrier | Items are usually shipped via Fedex,DHL, TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
Delivery time | Usually within 5 working days by Express 15-30 working days by vessel |
The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by czh 2023-03-24
China ZLTECH CE ROHS 6.5inch 48V 200RPM 200kg load 1024 PPR encoder electric brushless DC drive wheel hub motor for delivery robot brushless motor
Warranty: 3months-1year
Model Quantity: ZLLG65ASM500 V1.
Usage: Robotic, AGV
Sort: SERVO MOTOR
Torque: 22N.m
Building: Long term Magnet
Commutation: Brushless
Defend Attribute: IP65
Pace(RPM): 200RPM
Ongoing Recent(A): 17A
Effectiveness: 80%
Normal Applications: Robotic Gear
Outside the house diameter with tyre: 165mm
Variety of poles: fifteen polos
Shaft type: one double shaft optional
Encoder: 1571 ppr
Tire: Pu tire
Certification: CE, Variable pace 60mm gearmotor 12v 24v substantial torque 100kg 8nm 960 rpm ten rpm 100rpm 30w twenty five watt dc equipment motor for rotisserie ROHS, ISO9001
Max torque: 44N.m
Max existing: 34A
Max velocity: 300RPM
Packaging Specifics: 2 pcs for every carton, nema 17 42mm closed loop management Stepper motor for Robots Bodyweight ten.8 kg, Dimension 41*33*twenty
ZLTECH CE ROHS 6.5inch 48V 200RPM 200kg load 1571 PPR encoder electric brushless DC generate wheel hub motor for shipping and delivery robotic Merchandise Software Parameters & Transmission Forging Steel 34CrNiMo6 Precision Machining Mill Roller Shaft Dimensions Particulars Benefit Similar Products Setting & Equipment Certifications & beneath h2o motor with propeller Cooparations Packaging & Shipping
Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by czh 2023-02-22
China YP, Yuxin Driving Motor Electric Lawn Mower Aero Turn Lawn Mower Commercial Remote Lawn Mower Brushless DC Motor with Good quality
Warranty: 2 yr
Design Number: drive Motor
Utilization: Car, Electric Bicycle, Supporter, Property Appliance, Cosmetic instrument, Wise Property
Sort: Brushless Motor, YPD1000B-72
Building: Long lasting Magnet
Commutation: Brushless
Safeguard Attribute: Watertight
Speed(RPM): 4000rpm
Continuous Present(A): 60A
Effectiveness: IE 4
Item Name: Driving Motor
Electricity: 1.2KW/1.2KW /1.5KW /5.5KW
Voltage: 48V
Torque: 3.18N.m
Max torque: 9.5N.m
Rated velocity: 3,600rpm
IP stage: IP65
Packaging Particulars: paper box
Goods Description Manufacturing Approach SMT procedure of circuit board Winding procedure of motor Assembly line About Us We are the immediate maker and specified provider of Briggs & Stratton, 20kW Electric Motors Brushless Dc Motor Long term Magnet Motor For Autos Generac, Locin, Yamaha, Kohler, Greenworks, TTI, Ryobi and other well-known customers. We are exporting the merchandise to their vegetation straight.We have about 27 many years of encounter in spares components for general gasoline engines, inverter generator, battery powered equipments, 17HS4571 Nema17 2 Period 1.4kg.cm .7Amp Stepper Motor for 3D Printers such as ignition coil, AVR, voltage regulator, flywheel, inverter controller, alternator, blade motor, deck motor, driving controller, 48V 20HP EZ-outboard Electric Propulsion Outboard Motor Electric Dinghy Motor boat engine deck controller and and so forth.
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by czh 2023-02-21
China Brushless Dc 48V 1000W Gear Rickshaw Kits For Pmsm Motor48v Conversion 60V 72V 800W Tricycle Electric Motor Kit car motor
Guarantee: 1 12 months
Model Amount: a hundred and twenty-650w mtor35H
Utilization: BOAT, Car, Electrical Bicycle, Property Equipment
Variety: Brushless Motor
Torque: 11-36
Commutation: Brushless
Protect Attribute: Watertight
Speed(RPM): 3300
Constant Existing(A): Other
Effectiveness: lp55
Merchandise title: Motor
Magnetic steel: 70
Outgoing wire size: 1m
Software: Multifunction
Sample provider: Support
Personalized services: Assist
Port: SHANGAI HangZhou HangZhou
Merchandise Description ◆High power density and torque density ◆High effectiveness ◆Good heat dissipation efficiency ◆Safe and waterproof, minimize strength intake ◆Low vibration and minimal sounds ◆Durable and stable functionality
Merchandise name | 120 Brushless motor |
Voltage(v) | 48/sixty/72v |
Energy (W) | 350-1200w |
Torque(n.m) | 11-36 |
Speed(rpm) | 3300 |
Efficiency | > Solid Stainless Metal Design Established Screw Shaft Collars Bore Retaining Ring Internal Diameter 3-100mm all in inventory eighty% |
Insulation course | F |
Protection class | IP55 |
Noise | <76DB |
Magnet peak | 25-60H |
Q1. what is your conditions of packing? A: normally, we pack our goods in neutral white bins and brown cartons. if you have lawfully registered patent, we can pack the items in your branded containers after receiving your authorization letters. Q2. what is your terms of payment? A: t/t 30% as deposit, and 70% just before shipping and delivery. we’ aslong motor hall sensor Threaded shaft JGY370 M650 DC6V12V24V Screw axle Worm equipment motor with spur magnetic Motor Self-lock ll display you the pictures of the items and offers . just before you shell out the balance. Q3. how about your shipping time? A: typically, it will consider thirty to sixty times soon after acquiring your advance payment. the certain shipping time relies upon . on the things and the quantity of your get. This fall. can you produce in accordance to the samples? A: of course, we can make by your samples or complex drawings. we can create the molds and fixtures. Q5. what is your sample policy? A: we can provide the sample if we have prepared parts in inventory, but the clients have to pay out the sample price and the courier cost. Q6. do you test all your items prior to delivery?A: sure, we have a hundred% test prior to supply.
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by czh 2023-02-17