Product Description
big sale 56MM 24V DC mini electric gear motor
Product Category
China manufacturer gear motor price With Professional Technical Support
We always provide customers with distinctive products:cost-effective, lower
noise, higher efficiency and stability, longer life and higher strength.
| Basic information | |
| Product name | PG56ZY58series,56mm diameter planet gear motor |
| Motor type | carbon-brush commutator |
| Gear type | Straight gearwheel,planet construction |
| Housing material | Steel |
| Geartrain material | Steel and Powdered Metal,POM optional |
| Bearing at output shaft | Sleeve bearing |
| Lubricant | Grease for high-low temperature, -62—+204 degree |
| Backlash at no-load | <1°,MIN0.3° |
| OEM & ODM Service | Available |
| Certificate | CE,ROHS,ISO/TS16949 |
| An exact model of gearbox and motor combination | |
| Product seires | PG56ZY58 series |
| An exact Model NO. | PG56ZY58 24 6000-198K |
| Motor Voltage(VDC) | 24 |
| Motor no load speed(rpm) | 6000 |
| Gearbox reduction ratio | 198K |
| Gearmotor no load current(A) | <0.039 |
| Gearmotor no load speed(rpm) | 29+/-10% |
| Gearmotor rated load torque(kgf.cm) | 6.3 |
| Gearmotor rated current(A) | <0.194 |
| Gearmotor rated load speed(rpm) | 24+/-10% |
| Noise (DB) | <55DB |
| Lifetime | 1000+ hours (varies by application) |
| Rotation | CW/CCW reversible |
Packing&Xihu (West Lake) Dis.
Company Information
FAQ
Q: Are you a trading company or a manufacturer?
A: We are a manufacturer.
Q: Can you make a motor with custom specifications?
A: Yes, actually that is what we do most of the time.
Q: What is the MOQ (minimum order quantity)?
A: 1 pc for sample order, and 100pcs for bulk order.
Q: Do you have motors in stock?
A: No, we don’t. All motors are made with orders.
Q: How to pay you?
Paypal, Western Union, Money Gram, T/T, L/C payment are acceptable.
Q: What do you need to know if I need a recommendation on motor?
A: Normally we need to know dimensions, rated voltage, speed at load/no load, torque at load/stall. i.e.
a motor with diameter 37mm, 12V, 100rpm and 2Kgf.cm at load.
Q: Can I ask you for help if I know nothing about motor?
A: Yes, our pleasure. We are nice people with big hearts.
Q: Can we type our brand on it?
A: Yes of course.
Q: Where is your loading port ?
A: HangZhou Port, ZheJiang Port, China.
Q: What is your production capacity?
A: About 4000 PCS per day.
Q: Can I visit your factory?
A: Yes,of course
CONTACT US
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| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Structure and Working Principle: | Brush |
| Certification: | ISO9001, ISO/Ts16949/Ce/Rhos |
| Customization: |
Available
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-03-26
China 1.5v 3v 4.5v mini dc gear toy motor with reduction plastic gearbox for toy toy car robot motor armature
Warranty: 3months-1year
Design Quantity: SLGP01-130SK
Utilization: Vehicle, House Equipment, 1.5v 3v 4.5v mini dc equipment toy motor with reduction plastic gearbox
Sort: Gear MOTOR, plastic gear motor
Torque: one thousand-5000g.cm
Design: Long lasting Magnet
Commutation: Brush
Shield Feature: Totally Enclosed
Velocity(RPM): personalized
Continuous Existing(A): custom-made
Efficiency: eighty%
Finish enjoy: .05-.4mm
shaft: personalized
Brush: Carbon brush or Steel brush
Magnet: Robust or Standard 1 for alternative
Certification: CCC
Packaging Specifics: 1.5v 3v 4.5v mini dc equipment toy motor with reduction plastic gearbox for toy / toy vehicle / robotPoly foam within, powerful export carton box exterior, with pallet, or as the buyer wished.
Port: HangZhou
1.5v 3v 4.5v mini dc equipment toy motor with reduction plastic gearbox for toy / toy auto / robotPromotion
Our motors have extended daily life, higher performance and great balance. Insert the generate within the motor to capture knowledge far more correctly.
Figures
| Design | Voltage | No-load | Load | Stall | ||||||||
| Doing work Voltage | Rated voltage | Speed | Present | Velocity | Present | Torque | Electrical power output | Stall torque | Existing | |||
| V | rpm | A | rpm | A | N.m | Kg.m | W | N.m | Kg.m | A | ||
| SGP01S-A130-14150-120 | 3-twelve.0V | 4.five | one hundred | .2 | 87 | .5 | .066 | .675 | .four | .265 | two.seven | 1.25 |
| SGP01S-A130-18100-220 | 3-12.0V | three. | 50 | .2 | 40 | .3 | .a hundred and twenty | 1.233 | .6 | .393 | four.003 | 2.fifteen |
FAQ1.Q: Are you buying and selling company or producer?A: We are factory. We specialize in micro dc motor and dc gear motor for much more than 14 several years.2.Q: What is the payment term for a new buyer?A: We can attract up an Ali Assurance Get Online for our new consumer, which can spend on the web with Master Card, Visa, and so on. Client also can spend with PayPal or TT etc.3.Q: I can’ Casing Clamp Type Set Screw Stop Collar Shaft Break up fourteen Aluminum 12Mm Bore Double Locking t find a appropriate motor on your website, can you customize the motor for me?A: Indeed, we can customise a appropriate motor according to our customer’s needs.4.Q: Do you have certificates for the motors?A: Indeed, we have CE, FCC, ISO, and many others. If you have the other certificates need, we can apply it for you.5.Q: How is your Top quality Control?A: We have specialist examining workers on every generation line approach. Right after ending the whole motor, we have the entire high quality equipment to test the motor. This kind of as Hardness Tester, 2.5D Impression Tester, Salt Spray Chamber, SF08 Aluminum Drive Coating Adapter Steering Axle Coupling Ball Spline Shaft Life Tester, Temperature Check Device, and Noise tester and so forth.Coatact usGive us a chance to cooperate with you!
————————— 304 Stainless Steel 58 One particular-Piece Clamp Style with Keyway Rigid Single Break up Shaft Coupling Shunli Motor
HangZhou Shunli Motor Co., Ltd
The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by czh2023-02-15
China Mini DC 12V 24V 36mm 100rpm 500 Rpm Planetary Gear Motor for Automatic Door with high quality
Solution Description
A. Specification of Mini DC 12V 24V 36MM 100RPM Planetary Gear Motor for Automated Door:
| Voltage | 12/24V |
| Velocity | .8-2600RPM |
| Torque | .6-50Kgf.cm |
| Output Energy | ten-50W |
| Gearbox Ratio | one:3.7 to 1: 3736 |
| Shaft Diameter | 8mm D-minimize |
| Note | Motor specs such as voltage, pace, torque, the shaft can be custom-made. Remember to speak to us if did not discover a suitable motor from our technical specs. |
Observe: The info sheet is only for reference, We can make the motor in accordance to your need following Analysis
B. Company Capability
HangZhou CZPT Co. Ltd is a manufacturer and exporter of different of motors with above 10 years experience.
Our merchandise ranges consist of:
1) DC Brush motor: 6-130mm diameter, .01-1000W output power
two) DC Spur Equipment Motor: twelve-110mm diameter, .1-300W output electrical power
3) DC Planeary Equipment Motor: 10-82mm diameter, .1-100W output power
four) Brushless DC Motor: 28-110mm, 5-1500W output power
five) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
six) Servo Motor: 42mm to 130mm diameter, 50-4000w
seven) AC Gear Motor: 49 to 100mm diameter, 6-a hundred and forty output power
1. Manufacturing Line:
two. Certificates:
three. Packing
4. Customer Visits:
5. FAQ:
Q: What is your principal products?
A:We at present generate Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors and Ac Motors and so forth. You can check out the technical specs for previously mentioned motors on our web site and you can e mail us to suggest essential motors for each your specification as well.
Q:How to decide on a suitable motor?
A:If you have motor pictures or drawings to display us, or you have in depth specs like voltage, velocity, torque, motor dimension, operating manner of the motor, necessary existence time and sound stage etc, remember to do not be reluctant to let us know, then we can suggest suited motor per your ask for appropriately.
Q: Do you have tailored support for your standard motors?
A:Of course, we can customize for every your request for the voltage, speed, torque and shaft dimensions/form. If you want extra wires/cables soldered on the terminal or want to add connectors, or capacitors or EMC we can make it as well.
Q:Do you have individual design and style services for motors?
A:Sure, we would like to design and style motors individually for our customers, but it may want some CZPT cost and design demand.
Q:Can I have samples for screening 1st?
A:Sure, undoubtedly you can. After verified the essential motor specs, we will quotation and offer a proforma bill for samples, once we get the payment, we will get a PASS from our account section to continue samples appropriately.
Q:How do you make sure motor top quality?
A:We have our personal inspection methods: for incoming supplies, we have signed sample and drawing to make sure competent incoming components for creation procedure, we have tour inspection in the procedure and ultimate inspection to make positive certified products just before shipping and delivery.
Q:What’s your lead time?
A:Normally speaking, our normal standard product will require 25-30days, a bit for a longer time for custom-made merchandise. But we are extremely flexible on the guide time, it will depends on the particular orders
Q:What is your payment expression?
A:For all our new customers, we will require 40% deposite, sixty% paid prior to shipment.
Q:When will you reply right after acquired my inquiries?
A:We will response inside of 24 several hours when get your inquires.
Q:How can I trust you to make positive my money is protected?
A:We are qualified by the 3rd celebration SGS and we have exported to above 85 international locations up to June.2017. You can verify our track record with our present consumers in your country (if our consumers do not mind), or you can purchase by means of alibaba to get trade assurance from alibaba to make sure your money is protected.
Q:What’s the minimum get amount?
A:Our bare minimum purchase quantity is dependent on distinct motor versions, remember to e mail us to check out. Also, we generally do not accept personal use motor orders.
Q:What’s your delivery method for motors?
A:For samples and offers much less than 100kg, we generally suggest categorical shipping and delivery For large offers, we normally suggest air shipping and delivery or sea shipping. But it all relies upon on our customers’ needs.
Q:What certifications do you have?
A:We at the moment have CE and ROSH certifications.
Q:Can you deliver me your price record?
A:Given that we have hundreds of various products, and cost differs for every different technical specs, we are not CZPT to offer a price listing. But we can quote within 24 hours once acquired your inquirues to make confident you can get the price tag in time.
Q:Can I visit your firm?
A:Yes, welcome to pay a visit to our firm, but you should enable us know at the very least 2 months in progress to help us make confident no other conferences in the course of the working day you go to us. Many thanks!
Weclome speak to with us if have any questions about this motor or other goods!
| Application: | Universal, Household Appliances, Power Tools, Curtain and Others |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Open Type |
| Structure and Working Principle: | Brush |
| Type: | DC Gear Motor |
###
| Samples: |
US$ 18/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
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| Voltage | 12/24V |
| Speed | 0.8-2600RPM |
| Torque | 0.6-50Kgf.cm |
| Output Power | 10-50W |
| Gearbox Ratio | 1:3.7 to 1: 3736 |
| Shaft Diameter | 8mm D-cut |
| Note | Motor specs such as voltage, speed, torque, the shaft can be customized. Please contact us if didn’t find a suitable motor from our specifications. |
| Application: | Universal, Household Appliances, Power Tools, Curtain and Others |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Open Type |
| Structure and Working Principle: | Brush |
| Type: | DC Gear Motor |
###
| Samples: |
US$ 18/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Voltage | 12/24V |
| Speed | 0.8-2600RPM |
| Torque | 0.6-50Kgf.cm |
| Output Power | 10-50W |
| Gearbox Ratio | 1:3.7 to 1: 3736 |
| Shaft Diameter | 8mm D-cut |
| Note | Motor specs such as voltage, speed, torque, the shaft can be customized. Please contact us if didn’t find a suitable motor from our specifications. |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by czh 2022-12-15
China 12V planetary mini DC gear motor for Dehumidifiers motor driver
Product Description
12V planetary mini DC gear motor for Dehumidifiers
DC motor Main Features
1.24mm planetary gearbox plus 370&320 DC motor
2.Small size DC gear motor with low speed and big torque
3.24mm gear motor provide 0.5Nm torque and more reliable
4.Suitable to small diameter, low noise and big torque application
5.DC gear motors can match encoder,11ppr
6.Reduction ratio:4, 14, 19, 27, 51, 71, 100, 189, 264, 369, 516, 981, 1370, 2671, 3730
| Motor model no. | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
| VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
| TRK-370CA-22170 | 6 | 5600 | 50 | 4800 | 24 | 300 | 1.18 | 186 | 2.10 |
| TRK-370CA-15360 | 12 | 5600 | 25 | 4800 | 24 | 160 | 1.18 | 186 | 1.06 |
| TRK-370CA-12560 | 12 | 3700 | 20 | 3000 | 20 | 90 | 0.62 | 125 | 0.46 |
Gear motor technical data : GMP24-370CA-22170-xxx
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 189 | 264 | 369 | 981 | 1370 |
| Length mm | 23 | 23 | 23 | 33 | 33 | 38 | 38 | 38 | 43 | 43 |
| No-load speed rpm | 1300 | 280 | 195 | 104 | 54 | 29 | 21 | 15 | 5.7 | 4.1 |
| Rated speed rpm | 1200 | 253 | 178 | 94 | 48 | 25 | 18 | 13 | 5.1 | 3.8 |
| Rated torque kg.cm | 0.08 | 0.3 | 0.5 | 0.7 | 1.4 | 2.5 | 3.5 | 4.4 | 5 | 5 |
| Max.momentary tolerance torque kg.cm | 0.6 | 2.5 | 3.5 | 5.7 | 11 | 15 | 15 | 15 | 15 | 15 |
Gear motor technical data : GMP24-370CA-15360-xxx
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 189 | 264 | 369 | 981 | 1370 |
| Length mm | 23 | 23 | 23 | 33 | 33 | 38 | 38 | 38 | 43 | 43 |
| No-load speed rpm | 1300 | 280 | 195 | 104 | 54 | 29 | 21 | 15 | 5.7 | 4.1 |
| Rated speed rpm | 1200 | 253 | 178 | 94 | 48 | 25 | 18 | 13 | 5.1 | 3.8 |
| Rated torque kg.cm | 0.08 | 0.3 | 0.5 | 0.7 | 1.4 | 2.5 | 3.5 | 4.4 | 5 | 5 |
| Max.momentary tolerance torque kg.cm | 0.6 | 2.5 | 3.5 | 5.7 | 11 | 15 | 15 | 15 | 15 | 15 |
Gear motor technical data : GMP24-370CA-12560-xxx
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 189 | 264 | 369 | 981 | 1370 |
| Length mm | 23 | 23 | 23 | 33 | 33 | 38 | 38 | 38 | 43 | 43 |
| No-load speed rpm | 870 | 180 | 130 | 69 | 35 | 19 | 13.5 | 10 | 3.8 | 2.7 |
| Rated speed rpm | 750 | 158 | 110 | 59 | 30 | 16 | 11.4 | 8 | 3.5 | 2.6 |
| Rated torque kg.cm | 0.65 | 0.3 | 0.4 | 0.6 | 1.2 | 2.1 | 2.9 | 4 | 5 | 5 |
| Max.momentary tolerance torque kg.cm | 0.4 | 1.7 | 2.4 | 3.8 | 7.5 | 13 | 15 | 15 | 15 | 15 |
Related Products
Product Application
Aerospace instruments, astronomical instruments, Label printers, label stripping machine, bar code printers, robots, electronic monitor, beauty equipment, display shelves, vending machines, etc.
| Other Applications: | |
| Business Machines: | ATM, Copiers and Scanners, Currency Handling, Point of Sale, Printers, Vending Machines. |
| Food and Beverage: | Beverage Dispensing, Hand Blenders, Blenders, Mixers, Coffee Machines, Food Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers. |
| Home Entertainment and Gaming: | Gaming Machines, Video Games, Optical Disk Drives, RC and Power Toys. |
| Home Technologies: | Home Ventilation, Air Purifiers and Dehumidifiers, Range Hoods, Washers and Dryers, Refrigerators, Dishwashers, Floor Care, Whirlpool and Spa, Showers, Smart Metering, Coffee Machines. |
| Lawn and Garden: | Lawn Mowers, Snow Blowers, Trimmers, Leaf Blowers. |
| Personal Care: | Hair Cutting, Hair Care, Massagers. |
| Power Tools: | Drills and Drivers, Sanders, Grinders, Polishers, Saws. |
| Camera and Optical: | Video, Cameras, Projectors. |
Packing & Delivery
Packaging: single carton packing, 100 pieces per box.
Shipping time:
DHL: 3-5 working days ;
UPS: 5-7 working days;
TNT: 5-7 working days;
FedEx: 7-9 working days;
EMS: 12-15 working days;
China Post: Depends on ship to which country;
Sea: Depends on ship to which country
Our company
TT Motor (HK) Industrial Co., Ltd has been specializing in micro motors, gear motors and their respective parts since 2000.
Our products are widely used in entertainment systems, automobiles, home and industrial appliances and tools and many others. Our products are dependable and long-lasting, and backed by years of experience. We export 98% of our output worldwide.
By leveraging our hard-won reputation for honesty, dependability and quality, TT Motor aims to continue as a pioneer in the sales overseas by seeking global partners. If your company is an end-user of micro-motors, a distributor or an agent, please contact us. We look forward to being CZPT to work together with you in the near future.
Certifications
FAQ
Q: How to order?
A: send us inquiry → receive our quotation → negotiate details → confirm the sample → sign contract/deposit → mass production → cargo ready → balance/delivery → further cooperation.
Q: How about Sample order?
A: Sample is available for you. please contact us for details. Once we charge you sample fee, please feel easy, it would be refund when you place formal order.
Q: Which shipping way is avaliable?
A: DHL, UPS, FedEx, TNT, EMS, China Post,Sea are available.The other shipping ways are also available, please contact us if you need ship by the other shipping way.
Q: How long is the deliver?
A: Devliver time depends on the quantity you order. usually it takes 15-25 working days.
Q: My package has missing products. What can I do?
A: Please contact our support team and we will confirm your order with the package contents.We apologize for any inconveniences.
Q: How to confirm the payment?
A: We accept payment by T/T, PayPal, the other payment ways also could be accepted,Please contact us before you pay by the other payment ways. Also 30-50% deposit is available, the balance money should be paid before shipping.
|
US $9.5-10.5 / Piece | |
50 Pieces (Min. Order) |
###
| Application: | Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Pm-Permanent Magnet |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
###
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Motor model no. | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
| VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
| TRK-370CA-22170 | 6 | 5600 | 50 | 4800 | 24 | 300 | 1.18 | 186 | 2.10 |
| TRK-370CA-15360 | 12 | 5600 | 25 | 4800 | 24 | 160 | 1.18 | 186 | 1.06 |
| TRK-370CA-12560 | 12 | 3700 | 20 | 3000 | 20 | 90 | 0.62 | 125 | 0.46 |
###
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 189 | 264 | 369 | 981 | 1370 |
| Length mm | 23 | 23 | 23 | 33 | 33 | 38 | 38 | 38 | 43 | 43 |
| No-load speed rpm | 1300 | 280 | 195 | 104 | 54 | 29 | 21 | 15 | 5.7 | 4.1 |
| Rated speed rpm | 1200 | 253 | 178 | 94 | 48 | 25 | 18 | 13 | 5.1 | 3.8 |
| Rated torque kg.cm | 0.08 | 0.3 | 0.5 | 0.7 | 1.4 | 2.5 | 3.5 | 4.4 | 5 | 5 |
| Max.momentary tolerance torque kg.cm | 0.6 | 2.5 | 3.5 | 5.7 | 11 | 15 | 15 | 15 | 15 | 15 |
###
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 189 | 264 | 369 | 981 | 1370 |
| Length mm | 23 | 23 | 23 | 33 | 33 | 38 | 38 | 38 | 43 | 43 |
| No-load speed rpm | 1300 | 280 | 195 | 104 | 54 | 29 | 21 | 15 | 5.7 | 4.1 |
| Rated speed rpm | 1200 | 253 | 178 | 94 | 48 | 25 | 18 | 13 | 5.1 | 3.8 |
| Rated torque kg.cm | 0.08 | 0.3 | 0.5 | 0.7 | 1.4 | 2.5 | 3.5 | 4.4 | 5 | 5 |
| Max.momentary tolerance torque kg.cm | 0.6 | 2.5 | 3.5 | 5.7 | 11 | 15 | 15 | 15 | 15 | 15 |
###
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 189 | 264 | 369 | 981 | 1370 |
| Length mm | 23 | 23 | 23 | 33 | 33 | 38 | 38 | 38 | 43 | 43 |
| No-load speed rpm | 870 | 180 | 130 | 69 | 35 | 19 | 13.5 | 10 | 3.8 | 2.7 |
| Rated speed rpm | 750 | 158 | 110 | 59 | 30 | 16 | 11.4 | 8 | 3.5 | 2.6 |
| Rated torque kg.cm | 0.65 | 0.3 | 0.4 | 0.6 | 1.2 | 2.1 | 2.9 | 4 | 5 | 5 |
| Max.momentary tolerance torque kg.cm | 0.4 | 1.7 | 2.4 | 3.8 | 7.5 | 13 | 15 | 15 | 15 | 15 |
###
| Other Applications: | |
| Business Machines: | ATM, Copiers and Scanners, Currency Handling, Point of Sale, Printers, Vending Machines. |
| Food and Beverage: | Beverage Dispensing, Hand Blenders, Blenders, Mixers, Coffee Machines, Food Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers. |
| Home Entertainment and Gaming: | Gaming Machines, Video Games, Optical Disk Drives, RC and Power Toys. |
| Home Technologies: | Home Ventilation, Air Purifiers and Dehumidifiers, Range Hoods, Washers and Dryers, Refrigerators, Dishwashers, Floor Care, Whirlpool and Spa, Showers, Smart Metering, Coffee Machines. |
| Lawn and Garden: | Lawn Mowers, Snow Blowers, Trimmers, Leaf Blowers. |
| Personal Care: | Hair Cutting, Hair Care, Massagers. |
| Power Tools: | Drills and Drivers, Sanders, Grinders, Polishers, Saws. |
| Camera and Optical: | Video, Cameras, Projectors. |
|
US $9.5-10.5 / Piece | |
50 Pieces (Min. Order) |
###
| Application: | Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Pm-Permanent Magnet |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
###
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Motor model no. | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
| VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
| TRK-370CA-22170 | 6 | 5600 | 50 | 4800 | 24 | 300 | 1.18 | 186 | 2.10 |
| TRK-370CA-15360 | 12 | 5600 | 25 | 4800 | 24 | 160 | 1.18 | 186 | 1.06 |
| TRK-370CA-12560 | 12 | 3700 | 20 | 3000 | 20 | 90 | 0.62 | 125 | 0.46 |
###
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 189 | 264 | 369 | 981 | 1370 |
| Length mm | 23 | 23 | 23 | 33 | 33 | 38 | 38 | 38 | 43 | 43 |
| No-load speed rpm | 1300 | 280 | 195 | 104 | 54 | 29 | 21 | 15 | 5.7 | 4.1 |
| Rated speed rpm | 1200 | 253 | 178 | 94 | 48 | 25 | 18 | 13 | 5.1 | 3.8 |
| Rated torque kg.cm | 0.08 | 0.3 | 0.5 | 0.7 | 1.4 | 2.5 | 3.5 | 4.4 | 5 | 5 |
| Max.momentary tolerance torque kg.cm | 0.6 | 2.5 | 3.5 | 5.7 | 11 | 15 | 15 | 15 | 15 | 15 |
###
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 189 | 264 | 369 | 981 | 1370 |
| Length mm | 23 | 23 | 23 | 33 | 33 | 38 | 38 | 38 | 43 | 43 |
| No-load speed rpm | 1300 | 280 | 195 | 104 | 54 | 29 | 21 | 15 | 5.7 | 4.1 |
| Rated speed rpm | 1200 | 253 | 178 | 94 | 48 | 25 | 18 | 13 | 5.1 | 3.8 |
| Rated torque kg.cm | 0.08 | 0.3 | 0.5 | 0.7 | 1.4 | 2.5 | 3.5 | 4.4 | 5 | 5 |
| Max.momentary tolerance torque kg.cm | 0.6 | 2.5 | 3.5 | 5.7 | 11 | 15 | 15 | 15 | 15 | 15 |
###
| Reduction ratio | 4 | 19 | 27 | 51 | 100 | 189 | 264 | 369 | 981 | 1370 |
| Length mm | 23 | 23 | 23 | 33 | 33 | 38 | 38 | 38 | 43 | 43 |
| No-load speed rpm | 870 | 180 | 130 | 69 | 35 | 19 | 13.5 | 10 | 3.8 | 2.7 |
| Rated speed rpm | 750 | 158 | 110 | 59 | 30 | 16 | 11.4 | 8 | 3.5 | 2.6 |
| Rated torque kg.cm | 0.65 | 0.3 | 0.4 | 0.6 | 1.2 | 2.1 | 2.9 | 4 | 5 | 5 |
| Max.momentary tolerance torque kg.cm | 0.4 | 1.7 | 2.4 | 3.8 | 7.5 | 13 | 15 | 15 | 15 | 15 |
###
| Other Applications: | |
| Business Machines: | ATM, Copiers and Scanners, Currency Handling, Point of Sale, Printers, Vending Machines. |
| Food and Beverage: | Beverage Dispensing, Hand Blenders, Blenders, Mixers, Coffee Machines, Food Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers. |
| Home Entertainment and Gaming: | Gaming Machines, Video Games, Optical Disk Drives, RC and Power Toys. |
| Home Technologies: | Home Ventilation, Air Purifiers and Dehumidifiers, Range Hoods, Washers and Dryers, Refrigerators, Dishwashers, Floor Care, Whirlpool and Spa, Showers, Smart Metering, Coffee Machines. |
| Lawn and Garden: | Lawn Mowers, Snow Blowers, Trimmers, Leaf Blowers. |
| Personal Care: | Hair Cutting, Hair Care, Massagers. |
| Power Tools: | Drills and Drivers, Sanders, Grinders, Polishers, Saws. |
| Camera and Optical: | Video, Cameras, Projectors. |
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2022-11-24