Product Description
0.55kw 0.75kw 3-phase AC gear motor
Motor Specifications
Motor Parameters
| Ratio | Output speed | Output torque | ||||||||||||||||||
| 1/8 HP | 1/4 HP | 1/2 HP | 3/4 HP | 1 HP | 3/2 HP | 2HP | 3HP | 5HP | ||||||||||||
| 0.1KW | 0.2KW | 0.4KW | 0.55KW | 0.75KW | 1.1KW | 1.5KW | 2.2KW | 3.7KW | ||||||||||||
| Hz | ||||||||||||||||||||
| 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | |
| 3 | 500 | 600 | 0.19 | 0.16 | 0.37 | 0.31 | 0.70 | 0.60 | 0.96 | 0.83 | 1.30 | 1.10 | 1.91 | 1.61 | 2.60 | 2.20 | 3.80 | 3.20 | 6.00 | 5.50 |
| 5 | 300 | 360 | 0.31 | 0.26 | 0.62 | 0.52 | 1.20 | 1.00 | 1.65 | 1.38 | 2.20 | 1.90 | 3.22 | 2.78 | 4.50 | 3.80 | 6.72 | 5.60 | 11.0 | 10.0 |
| 10 | 150 | 180 | 0.62 | 0.52 | 1.24 | 1.04 | 2.40 | 2.00 | 3.30 | 2.75 | 4.50 | 3.80 | 6.60 | 5.7 | 9.10 | 7.60 | 13.7 | 11.2 | 22.0 | 20.0 |
| 15 | 100 | 120 | 0.91 | 0.76 | 1.80 | 1.50 | 3.60 | 3.00 | 4.95 | 4.13 | 6.80 | 5.70 | 9.70 | 8.36 | 13.5 | 11.3 | 20.1 | 16.8 | 32.6 | 29.8 |
| 20 | 75 | 90 | 1.20 | 1.00 | 2.40 | 2.00 | 4.80 | 4.00 | 6.60 | 5.50 | 9.00 | 7.50 | 13.20 | 11.0 | 18.1 | 15.1 | 26.8 | 22.4 | 43.6 | 36.0 |
| 25 | 60 | 72 | 1.40 | 1.20 | 3.00 | 2.50 | 6.00 | 5.00 | 8.25 | 6.88 | 11.2 | 9.40 | 16.43 | 13.79 | 22.6 | 18.9 | 33.6 | 28.0 | 53.9 | 49.53 |
| 30 | 50 | 60 | 1.80 | 1.50 | 3.60 | 3.00 | 7.20 | 6.00 | 9.90 | 8.25 | 13.5 | 11.3 | 19.80 | 16.57 | 27.1 | 22.6 | 40.3 | 33.6 | 64.7 | 58.8 |
| 40 | 37 | 45 | 2.20 | 1.90 | 4.60 | 3.90 | 9.30 | 7.80 | 12.79 | 10.73 | 17.5 | 14.6 | 25.66 | 21.41 | 34.9 | 29.1 | 52.0 | 43.4 | 86.3 | 78.4 |
| 45 | 33 | 40 | 2.70 | 2.20 | 5.40 | 4.40 | 10.9 | 9.10 | 14.99 | 12.51 | 20.6 | 17.0 | 30.21 | 24.93 | 41.1 | 34.0 | 59.8 | 49.6 | 98.5 | 81.7 |
| 50 | 30 | 36 | 2.80 | 2.40 | 5.70 | 4.80 | 11.6 | 9.70 | 15.95 | 13.34 | 21.9 | 18.3 | 32.12 | 26.84 | 43.6 | 36.4 | 65.1 | 54.3 | 107 | 97.0 |
| 60 | 25 | 30 | 3.40 | 2.90 | 6.90 | 5.80 | 13.9 | 11.6 | 19.11 | 15.95 | 26.2 | 21.9 | 38.43 | 30.21 | 52.4 | 43.7 | 78.1 | 65.1 | 127 | 115 |
| 70 | 21 | 25 | 4.30 | 3.60 | 8.00 | 6.80 | 16.2 | 13.5 | 22.28 | 18.56 | 31.5 | 26.3 | 46.20 | 38.57 | 62.4 | 52.0 | 92.5 | 77.1 | ||
| 80 | 19 | 23 | 4.80 | 4.00 | 9.20 | 7.70 | 18.4 | 15.4 | 25.30 | 21.18 | 35.5 | 29.6 | 52.07 | 43.41 | 70.8 | 59.0 | 105 | 87.5 | ||
| 90 | 17 | 20 | 5.20 | 4.40 | 10.3 | 8.60 | 20.7 | 17.3 | 28.46 | 23.79 | 39.3 | 32.8 | 57.64 | 48.10 | 77.1 | 64.3 | 113 | 94.3 | ||
| 100 | 15 | 18 | 5.80 | 4.90 | 11.5 | 9.60 | 23.0 | 19.2 | 31.63 | 26.40 | 43.2 | 36.0 | 63.36 | 52.8 | 83.7 | 69.8 | 126 | 105 | ||
| 120 | 12 | 15 | 6.90 | 5.80 | 13.8 | 11.5 | 27.7 | 23.1 | 38.09 | 31.76 | 51.8 | 43.2 | 75.97 | 63.36 | 101 | 83.7 | ||||
| 140 | 11 | 13 | 8.00 | 6.70 | 16.0 | 13.4 | 32.0 | 26.7 | 44.0 | 36.71 | 59.7 | 49.8 | 87.56 | 73.04 | 116 | 96.8 | ||||
| 160 | 9 | 11 | 9.10 | 7.60 | 18.3 | 15.3 | 36.3 | 30.3 | 49.91 | 41.66 | 68.0 | 56.7 | 99.73 | 83.16 | 132 | 110 | ||||
| 180 | 8 | 10 | 10.3 | 8.60 | 20.7 | 17.3 | 40.8 | 34.0 | 56.10 | 46.78 | 76.8 | 64.0 | 112.6 | 93.87 | 148 | 123 | ||||
| 200 | 7 | 9 | 11.6 | 9.70 | 22.9 | 19.1 | 43.2 | 36.0 | 59.40 | 49.5 | 82.8 | 69.0 | ||||||||
Note:
We only show several motor models, if these models are not what you want, please freely tell us about your requirement. We will provide you with a suitable motor solution and price soon.
FAQ
1 Q: What’s your MOQ?
A: 1unit is ok for different types.
2 Q: What about your warranty?
A: One year.
3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.
4 Q: How about your payment terms ?
A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.
5 Q: How about your packing ?
A: Carton, Plywood case. If you need more, we can pack all goods with pallet
6 Q: What information should be given, if I buy from you ?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!
7 Q: How do you deliver the order?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.
Warmly welcome your inquiries !
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-04-19
China OEM CHINAMFG Zwsmd022022 Replace Maxon 22mm DC Brushed Planetary Gear Motor 13rpm 8kg. Cm High Torque Gearbox Motor for Laboratory Precision Instrument supplier
Product Description
| ZWSMD571571 22mm gearbox data | ||||||
| Gearbox number | 1 | 2 | 3 | 4 | 5 | |
| Continuous output torque (MAX) | 1 | 2.9 | 4.3 | 5.5 | 5.5 | Nm |
| Instant mobilization torque (MAX) | 1.25 | 3.6 | 5.3 | 6.5 | 6.5 | Nm |
| Reduction ratio | 3.71 | 9.7,14 |
43,66 |
94,112,134,159,190,246 |
415 ,592,989,1526 | / |
| Outer diameter | 22mm | mm | ||||
| Gearbox length | 24.3 | 32.8 | 40.4 | 46.5 | 52.6 | mm |
| Maximum efficiency | 96 | 92 | 90 | 87 | 83 | % |
| Recommended temperature range | -30~+100 | -30~+100 | -30~+100 | -30~+100 | -30~+100 | ºC |
| Gearbox weight | 53 | 65 | 76 | 88 | 102 | G |
| Maximum transmission power | 66 | 36 | 20 | 11 | 6 | W |
| Air load average empty return | 82.5 | 45 | 25 | 14 | 7 | W |
| Air load average empty return | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | ° |
| The maximum axial load | 80 | 80 | 80 | 80 | 80 | N |
| The maximum radial load | 100 | 145 | 150 | 150 | 150 | N |
| Output Bearing | Pearl bearing | |||||
| Axial gap | 0~0.1 | mm | ||||
| *Note: The above data does not include the motor, the overall sale of the deceased and the motor, the specific parameters can be customized according to the customer’s requirements. | ||||||
ZWSMD22571 22mm High-performance brushless gearbox motor
Product advantages:
1-Version that can provide machine processing
2-Use high-performance material
3- Provide an improved version that can work in the temperature change range and special environmental conditions
4-can be improved according to customer requirements
| ZWSMD571571 Motor Data | ||
| Product model | ZWSMD571571 | |
| Environmental temperature | -40 …+100 ºC | |
| Maximum transmission power | 30W | |
| Maximum continuous torque | 3.7nm | |
| Maximum continuous input speed | 4000RMPM | |
| Output terminal bearing | Rolling Pearl Bearing | |
| model | Rated voltage (V) | Air load data | Load data |
Total length (mm) |
Gearbox rated torque (NM) |
Gearbox instantaneous torque (NM) |
Reduction ratio |
gearbox length L1 (mm) |
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|
Air-load speed (rpm) |
No-load current (mA max) |
Load speed (rpm) |
Load current (A Max) |
Torque (gf.cm) |
|||||||
| ZWSMD571571-3.71 | 24 | 1914 | 150 | 1482 | 1 | 552 | 56.3 | 1 | 1.25 | 3.71 | 24.3 |
| ZWSMD571571-9.7 | 24 | 732 | 200 | 567 | 1.2 | 1383 | 64.8 | 2.9 | 3.6 | 9.7 | 32.8 |
| ZWSMD571571-14 | 24 | 507 | 200 | 393 | 1.2 | 1996 | 64.8 | 2.9 | 3.6 | 14 | 32.8 |
| ZWSMD571571-43 | 24 | 165 | 250 | 128 | 1.5 | 5999 | 72.4 | 4.3 | 5.3 | 43 | 40.4 |
| ZWSMD571571-66 | 24 | 108 | 250 | 83 | 1.5 | 9207 | 72.4 | 4.3 | 5.3 | 66 | 40.4 |
| ZWSMD571571-94 | 24 | 76 | 300 | 59 | 1.8 | 12676 | 78.5 | 5.5 | 6.5 | 94 | 46.5 |
| ZWSMD571571-112 | 24 | 63 | 300 | 49 | 1.8 | 15103 | 78.5 | 5.5 | 6.5 | 112 | 46.5 |
| ZWSMD571571-134 | 24 | 53 | 300 | 41 | 1.8 | 18070 | 78.5 | 5.5 | 6.5 | 134 | 46.5 |
| ZWSMD571571-159 | 24 | 45 | 300 | 35 | 1.8 | 21441 | 78.5 | 5.5 | 6.5 | 159 | 46.5 |
| ZWSMD571571-190 | 24 | 37 | 300 | 29 | 1.8 | 25622 | 78.5 | 5.5 | 6.5 | 190 | 46.5 |
| ZWSMD571571-246 | 24 | 29 | 300 | 22 | 1.8 | 33173 | 78.5 | 5.5 | 6.5 | 246 | 46.5 |
| ZWSMD571571-415 | 24 | 17 | 350 | 13 | 2.2 | 53390 | 84.6 | 5.5 | 6.5 | 415 | 52.6 |
| ZWSMD571571-592 | 24 | 12 | 350 | 9 | 2.2 | 76161 | 84.6 | 5.5 | 6.5 | 592 | 52.6 |
| ZWSMD571571-989 | 24 | 7 | 350 | 6 | 2.2 | 127235 | 84.6 | 5.5 | 6.5 | 989 | 52.6 |
| ZWSMD571571-1526 | 24 | 5 | 350 | 4 | 2.2 | 196320 | 84.6 | 5.5 | 6.5 | 1526 | 52.6 |
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#ZHAOWEI drives system to serve the innovation market We can provide High-performance gearbox motor 6mm ,8mm,10mm,12mm,16mm,19mm,22mm,26mm,32mm,38mm,42mm |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | High Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control, Driving |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-04-16
China OEM Reverse Adjustable Good Quality 52mm Food Waste Disposal High Torque 12V Forklift Car Brushed DC Planetary Gear Motor Electric Motor with Hot selling
Product Description
| BG 52ZYT DC Brushed Motor | |
| Environmental Conditons | -20ºC~50ºC |
| Lnsulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of phases | Single |
| Lifespan | >1000h |
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 52ZYT01 | 12 | 35.1 | 2550 | 0.13 | 5 | 3000 | 0.65 | 0.64 | 21.1 |
| BG 52ZYT02 | 24 | 44.8 | 2600 | 0.16 | 2.8 | 3000 | 0.32 | 0.87 | 13.8 |
| We can also customize products according to customer requirements . | |||||||||
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 10.2 | 19.2 | 26.9 | 188 | 264 | 721 | 669 | 1911 |
| NO-load speed | 1167 | 700 | 437 | 175 | 98 | 87.5 | 58 | 36 |
| Rated speed(rpm) | 1000 | 600 | 375 | 150 | 83 | 75 | 50 | 31 |
| Rated torque | 1.1 | 2.1 | 2.97 | 18.3 | 25 | 25 | 25 | 25 |
Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CHINAMFG in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CHINAMFG and make life better!
Q:1.What kind of motors can you provide?
A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;
Q:2.Can you send me a price list?
A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.
Q:3.Can l get some samples?
A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.
Q4:Can you provide OEM or ODM service?
A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.
Q5:Can l visit your factory before we place an order?
A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.
Q:6.What’s the lead time for a regular order?
A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.
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| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm |
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| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-04-02
China OEM ZD Direct On-line Starting DC Transmission Planetary Gear Motors For Solar Tracker with high quality
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Features:
The planetary gearbox for transmission is widely matched with DC motor and BLDC motor. It shows the characters of high torque and controlablity as well as the high lasting torque. The perfect combination fully expresses the product’s smaller and high torque.
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
| Application: | Industrial, Power Tools, Car |
|---|---|
| Operating Speed: | Constant Speed |
| Number of Stator: | Single-Phase |
| Rotor Structure: | Squirrel-Cage |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Customization: |
Available
| Customized Request |
|---|
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by CX 2023-04-28
China OEM Hot Sale Fully Automated Production ACMotor Speed reducer Worm Gear Motor Gear Box NRVVS075 Ratio7.5-100 Worm Gear Speed Reducer raw gear
Warranty: 1 year, 1 Year
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 10 KG
Customized support: OEM, ODM
Gearing Arrangement: Worm
Output Torque: 90-269N.m
Input Speed: 1450rpm
Output Speed: 23.3-186.7rpm
Product name: Worm Gear Reducer
Application: Industry
Color: Customer Request
Type: Worm Gearmotor
Keyword: Gearbox RV
Ratio: 7.5-100
Material: Aluminium Alloy
Mounting Position: Variable Mounted
Structures: Worm Gear Units
Packaging Details: CARTON
Product Overview youmule(UML) worm gearbox with independent intellectual property rights, is featured with low noise,low temperature rise,no oil leakage, short lead time, convenient installation and maintenance free.It includes NMRV worm gearbox and NRV worm gear box UML worm gearbox promotes lean production,builds intelligent factories, Hot Sale Fully Automated Production AC Motor Speed reducer Worm Gear Motor Gear Box NRV063 Ratio7.5-100 Worm Gear Speed Reducer and realizes the integration of research ,production, supply, marketing and service, so as to meet customers’ demand for rapid response through complete product plHangZhou and design such as “core product-extreme technology , peripheral product-extreme service, external product-extreme experience” and the implementation of the optimal plan of lean production in the whole value chain such as “product plHangZhou , design validation, processing test, assembly test, warehouse logistics, sales service, information system, HR, operation plan, strategy plHangZhou” UML provides great clients across the world! PRODUCT SPECIFICATIONS NRVVS075 Series i7.5-100 worm gear box
| type | Worm Gear Speed Reducer/ Gearbox |
| Model No. | NRVVS075 |
| Ratio | 7.5,10,15,20, High power gear reduc box gearbox parallel f helical gear box 25,30,40,50,60,80,100 |
| Color | Blue(Ral5571)/Silver Grey (RAL9006) Or On Customer Request |
| Material | Housing: Size 25-110 Is Aluminum Alloy, Size 110-150 Is Cast-Iron |
| Worm Wheel: ZCuSn10Pb1 | |
| Worm:20Cr | |
| Pinion:Tin Bronze | |
| Output Shaft: Steel-45# | |
| Usages: | Industrial Machine: Food Stuff, Ceramics, Chemical, Packing, Dyeing,Wood working, Glass. |
| IEC Flange: | / |
| / | 130571719 | |||
| [email protected] | ||||
Helical, Straight-Cut, and Spiral-Bevel Gears
If you are planning to use bevel gears in your machine, you need to understand the differences between Helical, Straight-cut, and Spiral bevel gears. This article will introduce you to these gears, as well as their applications. The article will also discuss the benefits and disadvantages of each type of bevel gear. Once you know the differences, you can choose the right gear for your machine. It is easy to learn about spiral bevel gears.
Spiral bevel gear
Spiral bevel gears play a critical role in the aeronautical transmission system. Their failure can cause devastating accidents. Therefore, accurate detection and fault analysis are necessary for maximizing gear system efficiency. This article will discuss the role of computer aided tooth contact analysis in fault detection and meshing pinion position errors. You can use this method to detect problems in spiral bevel gears. Further, you will learn about its application in other transmission systems.
Spiral bevel gears are designed to mesh the gear teeth more slowly and appropriately. Compared to straight bevel gears, spiral bevel gears are less expensive to manufacture with CNC machining. Spiral bevel gears have a wide range of applications and can even be used to reduce the size of drive shafts and bearings. There are many advantages to spiral bevel gears, but most of them are low-cost.
This type of bevel gear has three basic elements: the pinion-gear pair, the load machine, and the output shaft. Each of these is in torsion. Torsional stiffness accounts for the elasticity of the system. Spiral bevel gears are ideal for applications requiring tight backlash monitoring and high-speed operations. CZPT precision machining and adjustable locknuts reduce backlash and allow for precise adjustments. This reduces maintenance and maximizes drive lifespan.
Spiral bevel gears are useful for both high-speed and low-speed applications. High-speed applications require spiral bevel gears for maximum efficiency and speed. They are also ideal for high-speed and high torque, as they can reduce rpm without affecting the vehicle’s speed. They are also great for transferring power between two shafts. Spiral bevel gears are widely used in automotive gears, construction equipment, and a variety of industrial applications.
Hypoid bevel gear
The Hypoid bevel gear is similar to the spiral bevel gear but differs in the shape of the teeth and pinion. The smallest ratio would result in the lowest gear reduction. A Hypoid bevel gear is very durable and efficient. It can be used in confined spaces and weighs less than an equivalent cylindrical gear. It is also a popular choice for high-torque applications. The Hypoid bevel gear is a good choice for applications requiring a high level of speed and torque.
The Hypoid bevel gear has multiple teeth that mesh with each other at the same time. Because of this, the gear transmits torque with very little noise. This allows it to transfer a higher torque with less noise. However, it must be noted that a Hypoid bevel gear is usually more expensive than a spiral bevel gear. The cost of a Hypoid bevel gear is higher, but its benefits make it a popular choice for some applications.
A Hypoid bevel gear can be made of several types. They may differ in the number of teeth and their spiral angles. In general, the smaller hypoid gear has a larger pinion than its counterpart. This means that the hypoid gear is more efficient and stronger than its bevel cousin. It can even be nearly silent if it is well lubricated. Once you’ve made the decision to get a Hypoid bevel gear, be sure to read up on its benefits.
Another common application for a Hypoid bevel gear is in automobiles. These gears are commonly used in the differential in automobiles and trucks. The torque transfer characteristics of the Hypoid gear system make it an excellent choice for many applications. In addition to maximizing efficiency, Hypoid gears also provide smoothness and efficiency. While some people may argue that a spiral bevel gear set is better, this is not an ideal solution for most automobile assemblies.
Helical bevel gear
Compared to helical worm gears, helical bevel gears have a small, compact housing and are structurally optimized. They can be mounted in various ways and feature double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel gear is comparable to that of a worm gear. The gear box of a helical bevel gear unit can be as small as 1.6 inches, or as large as eight cubic feet.
The main characteristic of helical bevel gears is that the teeth on the driver gear are twisted to the left and the helical arc gears have a similar design. In addition to the backlash, the teeth of bevel gears are twisted in a clockwise and counterclockwise direction, depending on the number of helical bevels in the bevel. It is important to note that the tooth contact of a helical bevel gear will be reduced by about ten to twenty percent if there is no offset between the two gears.
In order to create a helical bevel gear, you need to first define the gear and shaft geometry. Once the geometry has been defined, you can proceed to add bosses and perforations. Then, specify the X-Y plane for both the gear and the shaft. Then, the cross section of the gear will be the basis for the solid created after revolution around the X-axis. This way, you can make sure that your gear will be compatible with the pinion.
The development of CNC machines and additive manufacturing processes has greatly simplified the manufacturing process for helical bevel gears. Today, it is possible to design an unlimited number of bevel gear geometry using high-tech machinery. By utilizing the kinematics of a CNC machine center, you can create an unlimited number of gears with the perfect geometry. In the process, you can make both helical bevel gears and spiral bevel gears.
Straight-cut bevel gear
A straight-cut bevel gear is the easiest to manufacture. The first method of manufacturing a straight bevel gear was to use a planer with an indexing head. Later, more efficient methods of manufacturing straight bevel gears were introduced, such as the Revacycle system and the Coniflex system. The latter method is used by CZPT. Here are some of the main benefits of using a straight-cut bevel gear.
A straight-cut bevel gear is defined by its teeth that intersect at the axis of the gear when extended. Straight-cut bevel gears are usually tapered in thickness, with the outer part being larger than the inner portion. Straight-cut bevel gears exhibit instantaneous lines of contact, and are best suited for low-speed, static-load applications. A common application for straight-cut bevel gears is in the differential systems of automobiles.
After being machined, straight-cut bevel gears undergo heat treatment. Case carburizing produces gears with surfaces of 60-63 Rc. Using this method, the pinion is 3 Rc harder than the gear to equalize wear. Flare hardening, flame hardening, and induction hardening methods are rarely used. Finish machining includes turning the outer and inner diameters and special machining processes.
The teeth of a straight-cut bevel gear experience impact and shock loading. Because the teeth of both gears come into contact abruptly, this leads to excessive noise and vibration. The latter limits the speed and power transmission capacity of the gear. On the other hand, a spiral-cut bevel gear experiences gradual but less-destructive loading. It can be used for high-speed applications, but it should be noted that a spiral-cut bevel gear is more complicated to manufacture.
Spur-cut bevel gear
CZPT stocks bevel gears in spiral and straight tooth configurations, in a range of ratios from 1.5 to five. They are also highly remachinable except for the teeth. Spiral bevel gears have a low helix angle and excellent precision properties. CZPT stock bevel gears are manufactured using state-of-the-art technologies and know-how. Compared with spur-cut gears, these have a longer life span.
To determine the strength and durability of a spur-cut bevel gear, you can calculate its MA (mechanical advantage), surface durability (SD), and tooth number (Nb). These values will vary depending on the design and application environment. You can consult the corresponding guides, white papers, and technical specifications to find the best gear for your needs. In addition, CZPT offers a Supplier Discovery Platform that allows you to discover more than 500,000 suppliers.
Another type of spur gear is the double helical gear. It has both left-hand and right-hand helical teeth. This design balances thrust forces and provides extra gear shear area. Helical gears, on the other hand, feature spiral-cut teeth. While both types of gears may generate significant noise and vibration, helical gears are more efficient for high-speed applications. Spur-cut bevel gears may also cause similar effects.
In addition to diametral pitch, the addendum and dedendum have other important properties. The dedendum is the depth of the teeth below the pitch circle. This diameter is the key to determining the center distance between two spur gears. The radius of each pitch circle is equal to the entire depth of the spur gear. Spur gears often use the addendum and dedendum angles to describe the teeth.
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It has recognized secure cooperation with many effectively recognized universities and institutes in china these kinds of as, Zhejiang College, Jilin University, Technical committee of nationwide chain travel common, Institute of countrywide chain push, Zhejiang software engineering substance institute, Huhan substance safety institute and it cooperated to located China Initial Car chain institute with Countrywide chain push institute. Provider & High quality controlWe offer in depth drawings and provide every time essential. Furthermore, WE CAN Produce Tailored VARIATORS, GEARED MOTORS, Electrical MOTORS AND OTHER HYDRAULIC Goods According TO CUSTOMERS’ DRAWINGS. OEM higher quality good displacement pump EPT rotor
Creation procedure of powEPTTmetallurgy
PowEPTTmiXiHu (West EPT) Dis.ng – Forming – Sintering – Oil impregnation – Sizing -EPT cleaning – Steam oXiHu (West EPT) Dis.dation – Oil impregnation – Final inspection – EPTT
A skilled, experienced, and devoted work power
- EPT is our toughness – we will help your designers change your areas to EPT-effective powdered steel elements.
- Every personnel is educated to a stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd of excellence.
EPTT is created into the approach
- Constant and dedicated frame of mind to top quality very first.
Crucial traits are calculated and controlled using the latest statistical methods
- EPTT is alwaEPTTthe initial priority.
- Our subcontractors are held to the same substantial stXiHu (West EPT) Dis.Hu (West EPT) Dis.rds.
EPTT Profile
EPTTGSHI estabEPTTd in 2007
EPT amp Exporter
Exacting in producing powEPTTmetallurgy EPTs and elements
Passed ISO/TS16949 EPTT Certificate
Innovative EPT
Numbers senior R amp D engineers and Competent operators
Specific Evaluation EPT.
Stringent EPTT EPTT
With the quotMore diversity, Far more exceptional, Far more expert quot business functions, we are fully commited to build EPTT-term friendship and win-win relationship with domestic and intercontinental clients to EPT a brigEPTT EPT .
Remember to Ship us your Second or 3D drawings to start off our cooperation!
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Top quality and credit history are the bases that make a company alive. our items are marketing properly in the American, European, South American and Asian markets. EPG was awarded with “renowned product of Zhejiang Province” and “popular brand name of Zhejiang Province”.
custom made OEM starter EPTT precision cylindrical straigEPTT EPT plastic EPT
| EPTs materials | Nylon Glass Fiber,GF-Ab muscles,POM,PP,Personal computer,PA66,UHMW-PE,PPS etc. |
| Method | Injection molding ,CNC machining ,Extrusion approach |
| Floor | Matted/EPT, as customers’ drawongs |
| Dimension | OEM or EPT as drawing |
| EPTTs | Character White Black Yellow Purple EPTT |
| Software | Sector EPTs : EPTT EPTTs/Filling /beer EPTTs /EPTT products ,Mine EPT and so on. EPT EPT: hausehold EPTs,VR,precise instrument Automobile spare components: covers, EPTs, bushing ,pipes ,and many others. |
| Molding kind | EPTT Molding, Insert Molding, Over Molding ,EPTT coloration molding |
| Cavities | Basic, Multi -cavities(ten-forty) |
| Value | Advantaged prices ( Direct from our factory) |
| Sample | Totally free sample provide |
| Molding time | 15-25days |
| Delivery time | seven-15daEPTTafter sample top quality confirmed |
Creation:
1. The employees are trained to inspect the EPTs and discover any defect in generation in time.
2. QC will check out 1pcs every single 100pcs in CNC machining, and EPTs will meet up with all dimension tolerances.
three. EPTs will be inspected at each phase, and EPTs will be inspected before cargo, and all inspection records will be stored in our manufacturing facility for a few a long time.
four. Our product sales will deliver you photos at every single EPTs creation measures, and you will know the detailed creation status, and you can recognize any chance of blunder, for our sales, QC and personnel are trying to keep close view on all generation.
5. You will really feel us doing work extremely carefully to guarantee the top quality and easy to operate with,
six. we cherish each and every inquiry, every prospect to make EPTs and components and cherish every consumer.
Quality Control Approach:
one) Inspecting the raw substance –IQC)
two) Examining the specifics prior to the manufacturing line operated
3) Have complete inspection and routing inspection throughout mass manufacturing—In procedure good quality manage (IPQC)
4) Checking the EPTs right after creation finished—- (FQC)
5) Checking the EPTs soon after they are completed—–Outgoing top quality handle (OQC)
Provider:
one. Molds patterns as per customers’ EPTs drawing
two. Distributing molds drawings to buyers to review and confirm prior to mols manufacturing.
3. Supplying samples with EPTT proportions and cosmetic inspection report, content certification to clients.
four. Supplying inspection report of EPTTant proportions and cosmetic in batches areas.
EPTT and cargo:
1. EPTs are nicely and meticulously packed in PP baggage in CTNS, strong enough for express shipping and delivery, air cargo or sea cargo.
2. Air shipment, sea cargo or cargo by DHL, UPS, FedEx or TNT are availabe.
three. EPT phrases: EXW, FOB HangEPT, or CIF
four. All shippings will be cautiously arranged and will get to your spots rapidly and securely.
FAQ
Q1: What kind of EPTs can you supply?
one. EPT precision plastic and metal EPTs with minimal noise, stable EPTT
two. Plastic EPT Injection mould
three. EPTT and EPTT assembly
Q2: What is your advantage?
Skilled EPT and EPTT company in EPTT Mainland, EstabEPTTd in the 12 months of 2008. 1-cease support from EPT R ampD, EPT style, EPT mould create, EPT producing, and EPTT assembly
We geared up Japan unique EPTMAI N60 CNC EPT hobbing EPTTs, Switzerland authentic Agie Charmilles C AXiHu (West EPT) Dis.s EDM , MAKINO EDM, WEDM-LS, and Osaka JIS examination cEPTTr, Osaka EPT mesh tester, EPTity tester, CMM, sound examination place and so on. Innovative faXiHu (West EPT) Dis.Hu (West EPT) Dis.ties offer dedicated service to clients.
Q3: Why Select Q ampC in EPTT?
1. Professional R ampD Team: give most suited personalize EPTT remedies as per application and customer’s prerequisite.
two. Superb EPTT EPTT: EPT EPTT manage technique, 100% inspection or check just before cargo.
three. Excellent Soon after EPT Tracking Technique: Supply Each and every Photos, Delivery and Marketing Info sharing.
4. Rapid response: revenue provide fast response inside of 24 hrs.
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a specialized provider of a complete assortment of chains, sprockets, gears, equipment racks, V-belts, couplings and reducers. EPG has established up a comprehensive set of good quality administration program which is offered with sophisticated inspection and test equipment. In 2008, it was awarded with “Nationwide Export Commodity Inspection-free Company”.
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Product Style Materials Assortment
Mould Design and style Mold Making
EPTulk Manufacturing Brand Printing
Floor Treatment Assembling
EPT Door to Door Shipping
| Substance | Nylon ,mc EPT, POM,AEPTS,PU,PP,PE,PTFE,UHMWPE,EPTPE,LDPE, PVC,and many others. |
| Shade | EPTlack, white, red, eco-friendly, clear or any coloration in accordance to Pantone code |
| Dimension | As per customer’s demands |
| EPT | Injection molding, CNC machining, Extrusion |
| Surface area Therapy | PowEPTcoating, Zinc coating, Galvanization, Electro-deposition coating, Chrome/zinc/nickel plating, PoEPTng, SilkEPT, EPTlack oXiHu (West Lake) Dis.de |
| Software | Automotive, ATV, Mechanical gear, Development, Home equipment, Aviation, Business office faXiHu (West Lake) Dis.Hu (West Lake) Dis.ties, Agriculture, and so forth. |
| Shippment | We have EPTterm cooperation with internation transport agent and convey firm, so that transport safty and arriving time are secured |
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