Tag Archives: precision gearbox

China OEM CHINAMFG Zwsmd022022 Replace Maxon 22mm DC Brushed Planetary Gear Motor 13rpm 8kg. Cm High Torque Gearbox Motor for Laboratory Precision Instrument supplier

Product Description

 

ZWSMD571571 22mm gearbox data
Gearbox number 1 2 3 4 5  
Continuous output torque (MAX)  1 2.9 4.3 5.5 5.5  Nm
Instant mobilization torque (MAX)  1.25 3.6 5.3 6.5 6.5  Nm
Reduction ratio 3.71  9.7,14

43,66

94,112,134,159,190,246

415 ,592,989,1526 /
Outer diameter 22mm mm
Gearbox length  24.3 32.8 40.4 46.5  52.6 mm
Maximum efficiency  96 92 90 87 83  %
Recommended temperature range -30~+100  -30~+100 -30~+100 -30~+100 -30~+100  ºC
Gearbox weight  53  65 76 88 102  G
Maximum transmission power   66 36 20 11 W
Air load average empty return 82.5 45 25 14 W
Air load average empty return 0.5 0.5 0.5 0.5 0.5  °
The maximum axial load  80  80 80 80 80 
The maximum radial load 100  145 150 150 150  N
Output Bearing Pearl bearing  
Axial gap 0~0.1 mm
*Note: The above data does not include the motor, the overall sale of the deceased and the motor, the specific parameters can be customized according to the customer’s requirements.

 

ZWSMD22571 22mm High-performance brushless gearbox motor

Product advantages:
1-Version that can provide machine processing
2-Use high-performance material
3- Provide an improved version that can work in the temperature change range and special environmental conditions
4-can be improved according to customer requirements

 

ZWSMD571571 Motor Data  
Product model ZWSMD571571
Environmental temperature -40 …+100 ºC
Maximum transmission power 30W
Maximum continuous torque 3.7nm
Maximum continuous input speed 4000RMPM
Output terminal bearing Rolling Pearl Bearing

 

 

model Rated voltage (V) Air load data Load data

Total length

(mm)

Gearbox rated torque

(NM)

Gearbox instantaneous torque

(NM)

Reduction ratio

 gearbox length L1

(mm)

Air-load speed

(rpm)

No-load current

(mA max)

Load speed

(rpm)

Load current

(A Max)

Torque

(gf.cm)

ZWSMD571571-3.71 24 1914 150 1482 1 552 56.3 1 1.25 3.71 24.3
ZWSMD571571-9.7 24 732 200 567 1.2 1383 64.8 2.9 3.6 9.7 32.8
ZWSMD571571-14 24 507 200 393 1.2 1996 64.8 2.9 3.6 14 32.8
ZWSMD571571-43 24 165 250 128 1.5 5999 72.4 4.3 5.3 43 40.4
ZWSMD571571-66 24 108 250 83 1.5 9207 72.4 4.3 5.3 66 40.4
ZWSMD571571-94 24 76 300 59 1.8 12676 78.5 5.5 6.5 94 46.5
ZWSMD571571-112 24 63 300 49 1.8 15103 78.5 5.5 6.5 112 46.5
ZWSMD571571-134 24 53 300 41 1.8 18070 78.5 5.5 6.5 134 46.5
ZWSMD571571-159 24 45 300 35 1.8 21441 78.5 5.5 6.5 159 46.5
ZWSMD571571-190 24 37 300 29 1.8 25622 78.5 5.5 6.5 190 46.5
ZWSMD571571-246 24 29 300 22 1.8 33173 78.5 5.5 6.5 246 46.5
ZWSMD571571-415 24 17 350 13 2.2 53390 84.6 5.5 6.5 415 52.6
ZWSMD571571-592 24 12 350 9 2.2 76161 84.6 5.5 6.5 592 52.6
ZWSMD571571-989 24 7 350 6 2.2 127235 84.6 5.5 6.5 989 52.6
ZWSMD571571-1526 24 5 350 4 2.2 196320 84.6 5.5 6.5 1526 52.6

#ZHAOWEI drives system to serve the innovation market
In 2571, we introduced new high-performance gear motors for medical, automotive, precision instruments, aerospace, industrial equipment and other demanding fields.
Product and process innovation and a consistently high level of expertise are the driving forces behind ZHAOWEI’s success in demanding applications.

We can provide High-performance gearbox motor

6mm ,8mm,10mm,12mm,16mm,19mm,22mm,26mm,32mm,38mm,42mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Excitation Mode: Permanent Magnet
Function: Control, Driving
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

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gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China OEM CHINAMFG Zwsmd022022 Replace Maxon 22mm DC Brushed Planetary Gear Motor 13rpm 8kg. Cm High Torque Gearbox Motor for Laboratory Precision Instrument   supplier China OEM CHINAMFG Zwsmd022022 Replace Maxon 22mm DC Brushed Planetary Gear Motor 13rpm 8kg. Cm High Torque Gearbox Motor for Laboratory Precision Instrument   supplier
editor by CX 2024-04-16

China NEMA11 Precision High Torque Hybrid Stepper Motor with Planetary Gearbox with Best Sales

Item Description

 

Solution Description

Planetary Equipment Stepping Motor :
Precision high-end upgrade with Nema8, Nema 11, Nema14, Nema 17, Nema23, Nema 24 
stepper motor low noise, low vibration, firm and durable. Increase torque at low speed.
Reduction ratio:1:3.7 , 1:5.2 , 1:14 , 1:19 ,1:27 ,1:51 , 1:71 ,1:100 ,1:139 , 1:189 ,1:264 , 1:369 ,And 48 hours delivery , in stock .

Software:
Automation control, medical equipment, textile machinery,and packaging machinery fields. Not only in the field of the automation industry, it also has a good use status in the home.   Products with low speed and inertia are often seen: electric curtains, electric shutters, etc

 

Item Parameters

Planetary Equipment Box Specification:

Housing Material Metallic
Bearing at Output Ball Bearings
Max.Radial Load(10mm from flange) 100N
Max.Shaft Axial Load 50N
Radial Play of Shaft (close to to Flange) ≤0.07mm
Axial Engage in of Shaft ≤0.3mm
Backlash at No-load one stage≤1°,2stage≤1.2°,3stage≤1.5°

28HS Hybrid Stepping Motor Technical specs:
 

Model No. Step Angle Motor Duration(L1) Rated Present Resistance Inductance Holding Torque # of Prospects Rotor Inertia Mass Max.Equipment Ratio
Voltage /Section /Phase /Section
One Shaft ( °) (L)mm V A Ω mH mN.m No. g.cm2 Kg  
28HS5401 one.eight forty five 4.nine .7 7 5 95 four 28 .2 ≤1:369
28HS7401 1.8 fifty two six.03 .sixty seven nine 7 110 4 45 .25 ≤1:369

 

28HS5401 Planetary Gearbox Specifications:
Reduction ratio three.seventy one 5.18 fourteen 19 27 fifty one seventy one 100 139 189 264 369
Complete Top(L1+L2) (mm) seventy four seventy four eighty one.1 81.1 81.1 88 88 88 88 94.nine ninety four.9 ninety four.nine
Output torque ( mN.m) 317 443 1077 1462 2000 3537 4000 4000 4000 4000 4000 4000
Total Fat(g) 275 275 297 297 297 319 319 319 319 341 341 341
Amount of gear trains 1 2 3 4
Reducer Duration(L2)   (mm) 29 36.1 43. 49.9
Effectiveness 90% 81% 73% 66%

 

28HS7401 Planetary Gearbox Requirements:
Reduction ratio three.seventy one 5.18 fourteen 19 27 fifty one 71 100 139 189 264 369
Complete Height(L1+L2) (mm) 81 81 88.1 88.1 88.1 ninety five ninety five 95 ninety five 101.nine 101.9 a hundred and one.nine
Output torque ( mN.m) 367 513 1247 1693 2000 4000 4000 4000 4000 4000 4000 4000
Complete Bodyweight(g) 325 325 347 347 347 369 369 369 369 391 391 391
Quantity of equipment trains 1 2 3 4
Reducer Duration(L2)   (mm) 29 36.1 43. 49.nine
Effectiveness 90% 81% 73% 66%

 

In depth Pictures

 

Business Profile

ZheJiang UMot Technologies Co., Ltd. specializes in R&D and income of stepper motors, servo motors, linear modules and related movement management products, customizing and planning substantial-quality motor goods for end users with particular requirements close to the entire world, and providing all round remedies for movement management systems. Merchandise are exported to more than 30 nations and areas which includes the United States, Germany, France, Italy, Russia, and Switzerland. The company’s principal products and technique design have been widely used in automation handle, precision instruments, healthcare equipment, sensible home, 3D printing and many other fields.
Our business has been regarded as a high-tech company by related departments, has a complete high quality administration system, has acquired ISO9001, CE, RoHs and other relevant certifications, and holds a amount of electrical patent certificates. “Concentration, Professionalism, Concentration” in the discipline of automation of motor R&D and method handle remedies is the company’s organization goal. “Be your most reliable spouse” is the company’s provider philosophy. We have usually been aiming to “make initial-class merchandise with specialist technological innovation”, preserve rate with the moments, innovate consistently, and provide far more consumers with much better merchandise and providers.

FAQ

one. Shipping and delivery method:
1)Global Express shipping DHL&FEDEX &UPS&TNT& 7-10days
two)Transport by air 7-ten times
three)transport by sea, shipping and delivery time is dependent on the vacation spot port.

two. Specialized Assistance:
We can supply you with expert complex help. And our merchandise top quality promise is 6 months. Also, we settle for products custom-made.

three. Why should you get from us, not from other suppliers?
Professional one-to-1 motor customized. The world’s large business of option for substantial-quality suppliers. ISO9001:2008 good quality management technique certification, by way of the CE, ROHS certification.

four. How to choose models?
Prior to purchasing, please speak to us to confirm product No. and specifications to avoid any misunderstanding.

5. Are you a manufacturing unit?
Sure, we are a manufacturing facility, and we make stepper motor/driver, Servo motor/driver.

 

US $31.2-39.8
/ Piece
|
1 Piece

(Min. Order)

###

Application: Automation Control, Medical Equipment, Textile Mac
Speed: Low Speed
Number of Stator: Two-Phase
Excitation Mode: HB-Hybrid
Function: Control, Driving
Number of Poles: 2

###

Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Housing Material Metal
Bearing at Output Ball Bearings
Max.Radial Load(10mm from flange) 100N
Max.Shaft Axial Load 50N
Radial Play of Shaft (near to Flange) 0.07mm
Axial Play of Shaft ≤0.3mm
Backlash at No-load 1 stage,2stage1.2°,3stage1.5°

###

Model No. Step Angle Motor Length(L1) Rated Current Resistance Inductance Holding Torque # of Leads Rotor Inertia Mass Max.Gear Ratio
Voltage /Phase /Phase /Phase
Single Shaft ( °) (L)mm V A Ω mH mN.m No. g.cm2 Kg  
28HS5401 1.8 45 4.9 0.7 7 5 95 4 28 0.2 1:369
28HS7401 1.8 52 6.03 0.67 9 7 110 4 45 0.25 1:369

###

28HS5401 Planetary Gearbox Specifications:
Reduction ratio 3.71 5.18 14 19 27 51 71 100 139 189 264 369
Total Height(L1+L2) (mm) 74 74 81.1 81.1 81.1 88 88 88 88 94.9 94.9 94.9
Output torque ( mN.m) 317 443 1077 1462 2000 3537 4000 4000 4000 4000 4000 4000
Total Weight(g) 275 275 297 297 297 319 319 319 319 341 341 341
Number of gear trains 1 2 3 4
Reducer Length(L2)   (mm) 29 36.1 43.0 49.9
Efficiency 90% 81% 73% 66%

###

28HS7401 Planetary Gearbox Specifications:
Reduction ratio 3.71 5.18 14 19 27 51 71 100 139 189 264 369
Total Height(L1+L2) (mm) 81 81 88.1 88.1 88.1 95 95 95 95 101.9 101.9 101.9
Output torque ( mN.m) 367 513 1247 1693 2000 4000 4000 4000 4000 4000 4000 4000
Total Weight(g) 325 325 347 347 347 369 369 369 369 391 391 391
Number of gear trains 1 2 3 4
Reducer Length(L2)   (mm) 29 36.1 43.0 49.9
Efficiency 90% 81% 73% 66%
US $31.2-39.8
/ Piece
|
1 Piece

(Min. Order)

###

Application: Automation Control, Medical Equipment, Textile Mac
Speed: Low Speed
Number of Stator: Two-Phase
Excitation Mode: HB-Hybrid
Function: Control, Driving
Number of Poles: 2

###

Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Housing Material Metal
Bearing at Output Ball Bearings
Max.Radial Load(10mm from flange) 100N
Max.Shaft Axial Load 50N
Radial Play of Shaft (near to Flange) 0.07mm
Axial Play of Shaft ≤0.3mm
Backlash at No-load 1 stage,2stage1.2°,3stage1.5°

###

Model No. Step Angle Motor Length(L1) Rated Current Resistance Inductance Holding Torque # of Leads Rotor Inertia Mass Max.Gear Ratio
Voltage /Phase /Phase /Phase
Single Shaft ( °) (L)mm V A Ω mH mN.m No. g.cm2 Kg  
28HS5401 1.8 45 4.9 0.7 7 5 95 4 28 0.2 1:369
28HS7401 1.8 52 6.03 0.67 9 7 110 4 45 0.25 1:369

###

28HS5401 Planetary Gearbox Specifications:
Reduction ratio 3.71 5.18 14 19 27 51 71 100 139 189 264 369
Total Height(L1+L2) (mm) 74 74 81.1 81.1 81.1 88 88 88 88 94.9 94.9 94.9
Output torque ( mN.m) 317 443 1077 1462 2000 3537 4000 4000 4000 4000 4000 4000
Total Weight(g) 275 275 297 297 297 319 319 319 319 341 341 341
Number of gear trains 1 2 3 4
Reducer Length(L2)   (mm) 29 36.1 43.0 49.9
Efficiency 90% 81% 73% 66%

###

28HS7401 Planetary Gearbox Specifications:
Reduction ratio 3.71 5.18 14 19 27 51 71 100 139 189 264 369
Total Height(L1+L2) (mm) 81 81 88.1 88.1 88.1 95 95 95 95 101.9 101.9 101.9
Output torque ( mN.m) 367 513 1247 1693 2000 4000 4000 4000 4000 4000 4000 4000
Total Weight(g) 325 325 347 347 347 369 369 369 369 391 391 391
Number of gear trains 1 2 3 4
Reducer Length(L2)   (mm) 29 36.1 43.0 49.9
Efficiency 90% 81% 73% 66%

Benefits of a Planetary Motor

Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Motor

Solar gear

The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.

Sun gear

The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Motor

Planetary gear

A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.

Planetary gearbox

A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Motor

Planetary gear motor

Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.

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China High Precision Round Flange Planetary Reducer Gearbox Stepping Servo Motor 60 Double Stage with high quality

Merchandise Description

PLANETX planetary decrease

Planetary reducer square flange:
Planetary reducer is commonly employed in industrial goods thanks to its little measurement, gentle fat, massive torque, vast velocity ratio variety, higher rigidity, large precision, substantial transmission effectiveness, routine maintenance totally free and other qualities.
The planetary reducer framework is composed of a sunshine equipment and a planet gear to kind an exterior mesh, and a world gear and an inside gear ring to form an internal mesh, so that the earth equipment can realize revolution even though realizing self rotation and maximum transmission of guarantee power The minimal velocity ratio of single-phase reduction is 3, and the optimum velocity ratio is typically not much more than 10. Widespread reduction ratios are 3, 4, 5, 6, 7, 8, and ten. The variety of reducer stages is usually not much more than 3, and the pace ratio is not far more than 1.
Most planetary reducers are employed with servo motors to minimize pace, improve torque, boost inertia, and make certain return accuracy (the larger the return precision, the increased the value). The greatest rated enter velocity of planetary reducers can achieve 12000 rpm (based on the dimension of the reducer alone, the greater the reducer, the smaller the rated input velocity), and the running temperature is normally in between – 40 ºC and 120 ºC.

 

Large Performance Planetary Equipment Motor Precision Speed Reducer WAB060 Design Planetary Gearbox

1.Planetary provider and output shaft are intergrated composition to guarantee maximum torsional rigidity. 2.Planetary wheel with complete needle style, boost the make contact with spot to enhance the rigidity and output torque. 3.The Equipment adopts lower carbon alloy steel, via carburizing and quenching, surface area hardness is HRC62, anti-effect and robust abrasion resistance. 4.Gears refer to foreign imported software program-assisted design to obtain the very best tooth shape to decrease sounds. 5.The enter terminal is related to the motor shaft in a double-tight way to obtain the greatest clamping drive and zero backlash electrical power transmission. 6.Adopt spiral bevel equipment style, allow substantial output torque, much more than thirty% increased than straight bevel equipment. 7.High tolerance enter speed, much more than 8 occasions greater than straight bevel gear input. 8.The meshing tooth imprint of spiral bevel gear has been optimized by the best possible design, and the speak to tooth floor load is uniform, and long running life. 9.Bevel gears are meshed by optimum movement mistake examination and stringent method handle to guarantee large precision managing backlash. ten.IP65, anti-dust, anti-h2o low backlash, <3arcmin low noise, <58dB 11.high efficiency(96%)Gear grinding processeasy motor mountinglife-time lubricationvarious figure diameters.

Q: How to get a swift quote
A: Please offer the adhering to info when contacting us

  1. Motor brand
  2. Motor design
  3. Motor dimension drawing
  4. What is the equipment ratio

Q: How extended is your shipping day
A: We all put in it now, but it takes 3-5 days if it is not non-common. Non normal 10-fifteen times, relying on the distinct scenario
Q:Do you give samples, cost-free or extra
A: A: You can reserve 1 1st, and buy it on demand
 

US $48
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Any
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: 1-3
US $48
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Any
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: 1-3

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
Motor

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

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editor by czh 2022-12-17

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