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December 4, 2020

WORM GEAR
Manufacturer supplier exporter of worm gear

We warmly welcome clients each at home and abroad to make contact with us to negotiate company, exchange data and cooperate with us.
We specializing while in the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more.
Involve a single 0.5 modulus brass worm gear shaft and one particular twenty teeth brass worm gear wheel.
The transmission construction of worm shaft is easy, compact, smaller volume and light bodyweight.
Worm Shaft Z1=1, flip a round of worm gear teeth, can get a considerable transmission ratio, commonly inside the power
CAST IRON WORM GEAR REDUCER
The transmission is secure, the vibration, impact and noise are tiny, the reduction ratio is massive, the versatility is wide, and it may be employed with different mechanical products.

It could possibly get a substantial transmission ratio with single-stage transmission, and includes a compact framework. Most models have superior self-locking performance, and may save braking gadgets for mechanical gear with braking necessities.
Gears helps us via a mechanism of rotation among two axes to create energy. Thus they, using the enable of rotation following a mechanical theory connected to physics transfers pace into power. They could be of two sizes, one particular compact as well as other large, adjoining one another with all the enable of teeth. The teeth are interlocked and trigger rotation.
WORM GEAR AND Rewards OF WORM GEARS
If amongst two gears one particular is heavier as well as other lighter it is actually mentioned that the bodyweight gets to be the great component to induce friction. When the fat would seem too heavy rotation can be hampered causing inconvenience to move the machine with which these are connected.

Different gears have distinct teeth. The teeth are inside a twisted kind or within a straight kind. It’s the action of the helical 1 to radiate movement concerning two shafts. Whereas the bevel form has teeth according to conical surface. The shafts are never parallel and intersected sharply in an angle.
WORM GEAR Pace REDUCER Industry Pace REDUCER FOR Electric MOTOR
Two or three reducers can be utilized to kind a multi-stage reducer to obtain a terrific gear ratio.
A worm, in industrial parlance, is really a shaft using a helical thread. It is actually normally a component of a gear that meshes with a toothed wheel. Worm gears alternatively, are individuals acknowledged as worm wheels. Sometime several people are confused using the terms worm, worm gear and worm drive, thinking that these three indicate the exact same thing.

Worm gears are critical particularly when there may be a require to reduce the gear size. It is the worm which has the capability to generate the gear rotate and never the other way about. With all the shallow angle on the worm, the gear doesn’t have the capacity to rotate it.

Types of worm gear

You will find in essence 3 distinct types of worm wheels: the non-throated; single throated; and double throated. Non-throated worm wheels are people that do not have throats in the two the worms and also the gear. Single throated classes are those whose gears are throated. Lastly, double throated ones are individuals with throated worms and gears.

Worm gear characteristics

You will find notable traits of a worm wheel. 1st, it has the capability to transfer and carry load with utmost accuracy. It’s also ideal for massive pace reductions. The efficiency with the worm gear, however, depends upon set up problems, the worm’s lead angle, sliding velocity, surface high quality and lubricant selection.

Generating worm gears develop into successful

A method regarded as double enveloping makes worm gearing develop into a lot more efficient. This technologies enhances the existing functions of the worm wheel. This leads to far better accuracy and enhanced torque. What makes the method so specific will be the proven fact that it may be applied to produce superior lubrication and layout although loads are divided in every on the gear’s teeth.
Worm gear applications

Worm wheels make conveyor methods do its function. Conveyors are resources to transfer a single material from 1 location to another. Other than conveyor programs though, the worm wheel can also be utilized in large performance automobiles.

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December 2, 2020

Carbon Steel And Stainless Steel Conveyor Chain Hollow Pin Chain
Transmission chain(Driving Chain), Conveyor Chain ¡§C roller chain, Engineering Chain, Stainless Steel Chain, Lifting Chain, Agricultural Chain, Forging Series, Cast Iron Chain.

Hollow Pin Chains 08BP 40HP, 50HPSS, 60HP, 12BHP, 80HP, C2040HP, C2050HP, C2060HP, C2080HP, HB50.eight, C2042HP, C2052HP, C2062HP, C2082HP, C2042H-HP, C2052H-HP, C2062H-HP, C2082H-HP
Stainless Steel Roller Chain Stainless Steel Conveyor Chain
Stainless Steel Roller Chains,Stainless Steel Conveyor chain, Stainless steel chain for bottle conveyor line which can be employed on bottle filling conveyor lines, other regular ss chain or specific ss chains (SS304 chain, SS316 chains, SS316L chains, SS conveyor chains, SS304 conveyor chain, SS316 conveyor chain) all offered
Rust 304 Stainless Steel Chain/Lifting Chain
Rigging Hardware, More than 1000’s Wide range. Including Connecting Website link, Safety Hook, Eye Hook, Clevis Hook, Master Hyperlink, Master Hyperlink Assembly, And so forth.
Series Zinc plated Agricultural Transmission Chain for Feeder household Clear Grain
Attachment: K1, K5, K19, K30, K39, 220B, F4, F5, F14, F45, G18, TM91E, TM92, C6E, C11E, C13E, C30E, CPE, LV41N,
Surface Treatment: Shot-Peening, Zinc plated.
Application: extensively utilized in Feeder household, Clear Grain, Return Grain in agricultural machine.
CC600 Corrosion Resisting Cast iron Chain
Our CC 600 Conveyor chains are manufactured in malleable iron with steel pins, with pins that happen to be unhardened. This established style leads to an assembled chain that’s remarkably resilient and dress in resistant. Intended withing the fuel bottling market (Particularly Liquid Petroleum Gasoline ) our CC600 series remains a merchandise of initial decision for distributors and finish consumers alike, in which a quality merchandise is needed to start with time, just about every time. The CC600 chains are meant for use in multistrand conveyors managing personal loads beneath disorders of mild corrosion. They are commonly supported in channels and therefore are hugely flexible, making it possible for for fluid movement and flexibility when expected. This versatility permits them for being employed within a assortment of hefty duty applications but their key application is while in the bottling field wherever they may be identified as on to handle crates and gasoline bottles.
specializes in producing all types of mechanical transmission solutions and hydraulic transmission goods, such as planetary gearboxes
Chains are series of connected backlinks or rings which might be usually produced of metal and will be connected or fitted into each other. Each and every piece from the chain can have in excess of one link dependent on its application. Some uses of chains is often for fastening, binding or supporting objects. The 2 most typical designs of generating chains are roller chains and those who are torus shaped. The kind of the chain relies on the application of the chain. Torus shaped chains are incredibly frequent in lots of applications. They could be utilized for hoisting, securing or supporting and also have an exceptionally easy form of rings which have been connected to one another. This uncomplicated design offers these chains versatility in two dimensions. Their simple design and style and flexibility allow them for being used for several duties such as securing a bicycle

Roller chains are incredibly common in bicycles. They are really developed to transfer power in machines. Taking bicycle chains by way of example, they are made to mesh using the teeth from the sprockets on the machine. Versatility in these chains is also restricted as they can only move in a single course. Some popular applications of chains could be as crucial chains, snow chains and bicycle chains.
As stated earlier in this write-up, bicycle chains are roller chains. They transfer energy from pedals on the drive-wheel that in flip propels the bicycle forward. These chains are normally produced from plain carbon or an alloy of steel nevertheless some may be nickel-plated as a way to reduce rust. These chains may also be considered for being pretty vitality efficient. Although several individuals may well assume the efficiency to get drastically affected by the lubricant, a examine that was conducted inside a clean laboratory uncovered that as opposed to lubricants, a larger sprocket would supply a extra productive drive. Also, the greater the stress from the chain, the a lot more productive it might be.

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November 26, 2020

single row four level contact ball slewing rings is composed of two seat rings, which design and style in compact framework and light excess weight, steel ball contact together with the circular raceway at 4 factors; it could possibly bear the axial force, radial force plus the tilting minute on the identical time. Coresun drive Single-row 4 point get in touch with ball ring has the functions of compact in layout, and light in bodyweight. The balls roll to the circular race at 4 points, so it may undertake the axial force, radial force and tipping moment with the very same time. This series of 4 point speak to ball bearings are ideal in lots of engineering machinery, such as rotary conveyor welding operation machine, modest cranes, smaller and medium-sized excavators,slewing conveyer, welding manipulator, light and medium duty crane, and also other construction machinery.
3 kinds of this kind of single row 4 stage speak to ball slewing bearing:
A. Without having gear bearing (non tooth)
B. External gear bearing (external tooth)
C. Inner gear bearing (internal tooth)

double row diverse diameter ball slewing bearing is largely created up of in-up ring, in-down ring and outside ring, so balls and spacers is usually straight discharged to the upper and reduce raceway. According to stress circumstances, bearings are organized to two rows of balls of various diameter. This assembly is extremely convenient. Angle of both upper and reduced raceway is 90??so bearings can bear massive axial force and resultant torque. Bearing requirements unique style and design when radial force is 0.1 occasions bigger than the axial force. Significant in sizes and features compact in design, bearings are particularly application in handling equipments requiring medium over diameter, for instance tower crane and mobile crane.

single row cross roller slewing ring is largely produced up of within and outdoors rings. It options compact in design, light in weight, compact in assembling clearance, and higher in putting in precision. Because the rollers are crossed arranged by one:one, it really is ideal for high precision mounting and capable to bear axial force, radial force and resultant torque simultaneously. This series single row crossed roller slewing bearing have widely application in lift transport aircraft, development machinery, and military products.
one. Specialist gears manufacturer
2.Seasoned in Cooperate with big Organizations
3. Specialist gears Engineering Capability
four.Steady gears High-quality
5.Fair gears Costs
6.Tiny gears Orders Accepted
7.Steady gears top quality improvements
eight. Substantial gears high quality Overall performance
9.Brief gears lead time and shipment
ten.Professional gears support
We are able to generate six styles of slewing bearings within a wide variety of specs with diameters ranging from 400 mm to 5050 mm. Our goods prove every day to be essential structural and connection aspects used in wind turbines, excavators, mobile cranes, harbor and shipyard cranes, robots, medical scanners and normally mechanical engineering.
Quality Management:
High quality is the key to our success. We are committed to achieving customers’ fulfillment by supplying top quality products and services.
We be sure that our complete quality management method is in accordance with ISO9001 common and is performed correctly.
In pursuit of high-quality raw products, we go through a stringent verification and variety system to decide on the ideal suppliers of forged rings along with other parts in China. If needed, we are able to also apply additional large-diameter forged rings produced by ThyssenKrupp in Germany.
Cranes are uniquely constructed, which means the slewing ring bearing is definitely an important component of its design and style. Good quality and precision through the manufacturing course of action.
Gear transmission refers to your device that transmits motion and electrical power from your gear pair. It’s the most extensively made use of mechanical transmission strategy in modern-day gear. Its transmission is far more exact, high efficiency, compact framework, trustworthy operation and lengthy services lifestyle.Our gears might be heat treated, hardened, oil immersed according to consumer desires.The gear is widely used in market, car, energy tools, motor, bicycle, electrombile.

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November 25, 2020

single row 4 stage contact ball slewing rings is composed of two seat rings, which design and style in compact construction and light weight, steel ball make contact with with all the circular raceway at four points; it can bear the axial force, radial force and the tilting second with the same time. Coresun drive Single-row 4 level make contact with ball ring has the options of compact in style, and light in bodyweight. The balls roll within the circular race at four points, so it might undertake the axial force, radial force and tipping second with the identical time. This series of 4 level get hold of ball bearings are suitable in many engineering machinery, including rotary conveyor welding operation machine, smaller cranes, compact and medium-sized excavators,slewing conveyer, welding manipulator, light and medium duty crane, and other building machinery.
Three forms of this type of single row 4 level contact ball slewing bearing:
A. With out gear bearing (non tooth)
B. External gear bearing (external tooth)
C. Internal gear bearing (inner tooth)

double row diverse diameter ball slewing bearing is mostly created up of in-up ring, in-down ring and outdoors ring, so balls and spacers could be directly discharged in to the upper and decrease raceway. In accordance with tension situations, bearings are organized to two rows of balls of various diameter. This assembly is extremely effortless. Angle of each upper and lower raceway is 90??so bearings can bear substantial axial force and resultant torque. Bearing desires particular style and design when radial force is 0.one occasions more substantial compared to the axial force. Massive in sizes and characteristics compact in style, bearings are particularly application in dealing with equipments requiring medium above diameter, like tower crane and mobile crane.

single row cross roller slewing ring is mostly made up of within and outside rings. It functions compact in style and design, light in bodyweight, modest in assembling clearance, and higher in putting in precision. Since the rollers are crossed arranged by one:1, it’s suitable for higher precision mounting and capable to bear axial force, radial force and resultant torque simultaneously. This series single row crossed roller slewing bearing have broadly application in lift transport aircraft, construction machinery, and military products.
1. Specialist gears manufacturer
two.Skilled in Cooperate with massive Companies
3. Expert gears Engineering Capability
4.Secure gears High-quality
five.Fair gears Charges
six.Modest gears Orders Accepted
seven.Continuous gears good quality improvements
eight. Substantial gears high-quality Functionality
9.Short gears lead time and shipment
ten.Skilled gears service
We will make six types of slewing bearings in the variety of specifications with diameters ranging from 400 mm to 5050 mm. Our merchandise demonstrate every single day to become vital structural and connection components used in wind turbines, excavators, mobile cranes, harbor and shipyard cranes, robots, health care scanners and normally mechanical engineering.
High-quality Handle:
Excellent will be the critical to our results. We’re committed to achieving customers’ satisfaction by supplying high-quality products and services.
We ensure that our complete top quality management process is in accordance with ISO9001 standard and is performed efficiently.
In pursuit of high-quality raw products, we undergo a stringent verification and choice method to pick the most effective suppliers of forged rings along with other elements in China. If necessary, we can also apply additional large-diameter forged rings created by ThyssenKrupp in Germany.
Cranes are uniquely constructed, which means the slewing ring bearing is an necessary component of its style and design. Good quality and precision through the manufacturing course of action.
Gear transmission refers to the device that transmits motion and power from your gear pair. It’s the most broadly employed mechanical transmission method in modern tools. Its transmission is more accurate, higher efficiency, compact construction, reliable operation and lengthy support daily life.Our gears may be heat handled, hardened, oil immersed in line with consumer demands.The gear is widely utilized in industry, automobile, power tools, motor, bicycle, electrombile.

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November 23, 2020

Nylon gear racks is utilized on sliding gate, There is steel core within it. we exported to Europe in huge amount.
There is certainly steel core within the nylon gear rack.There are actually two goods available. You’ll find 4 eye(four bracket is light form) and 6 eyes(6 brackets is heavy variety).Just about every piece of nylon gear rack with screw set
Producer supplier exporter of gear rack
We exported gear rack in major quantity to Europe, America, Australia, Brazil, South Africa, Russia etc. There is common gear rack offered as well as specific gear rack as per your drawing or samples. Our gear racks developed by CNC machines
There’s numerous sizes of steel gears rack for sliding door also. M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, M4 20?¨¢20, M4 22?¨¢22, M6 30?¨¢30 and so on
For M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, 1M length have 3 bolt,nut, washer sets and each and every 4pcs or 6pcs packed into carton box and then put into steel pallet. For M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, 2M length have four bolt,nut, washer sets.
We are able to also supply the sliding gate aspect such as sliding door pulley, wheel, roller and so on. Please kindly check out and allow me know your detail request
Should you have to have 2M or 3M, or every other length, we are able to make as per your requests
The vast majority of our buyer will send us drawing and we are able to create as per your drawing or sample.
We produce Module M1-M8 racks, CP and DP British common racks. The maximum length from the rack is two meters. Our goods are already widely used in lots of fields this kind of as automated doors, window openers, engraving machines, lifters, escalators, automated warehousing, meals machinery, electrical power equipment, machine tools, precision transmission, and so on.

We exported gear rack in big quantity to Europe, America, Australia, Brazil, South Africa, Russia etc. There’s normal gear rack readily available and also special gear rack as per your drawing or samples. Our gear racks created by CNC machines.

Our gear racks are utilised for window machine, engraving machine, lift machine, opener rack, CNC machine, automobile, industrial utilization so on.
1) Our gear rack is developed as per DIN standards by CNC machine
2) The pressure angle: 20??/14.5??
3) Module: M0.4-M36/DP1-DP25
four) The utmost length is usually 3500mm
five) The materials might be Q235, C45, SS304, SS316L, aluminum, copper, nylon and so forth.
Our gear racks are utilised for window machine, engraving machine, lift machine, opener rack, CNC machine, automobile, industrial usage so on.
Industrial Gear Rack
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We are able to also provide Development lift gear rack,American conventional gears racks,steel gear rack,helical gear rack,versatile gear racks,power steering rack,steering gear rack ,stainless steel gear rack ,round rack gear ,nylon gear rack ,spur gear rack ,boston gear rack ,audia gear rack ,gears racks ,rack and pinion gear
one. Rich industry practical experience due to the fact 1988.
2. Broad organize product line, such as plastics sheet/rod/parts/accessories: MC NYLON, OIL NYLON, POM, UHMW-PE, PU, PETP, Computer, PTFE, PVDF, PPS, PEEK, PAI, PI, PBI ect.
three. Manufacture, layout and processing services as per your demand
one. Excellent Tensile strength;
two. Large affect and notching effect power;
3. Large heat deflection temperature ;
four. Substantial strength and stiffness;
5. Very good glide and limp dwelling characters;
6. Great chemical stability against organic solvents and fuels;
seven. Resistant to thermal aging (applicable temperature between -50??C and 110??C;
8. Size alternation by humidity absorption has to be viewed as;

Shaft sleeve, bearing bush, lining, lining plate, gear;
Worm gear, roller copper guidebook rail, piston ring, seal ring, slide block;
Spheric bowl, impeller, blade, cam, nut, valve plate,
Pipe, stuffing box, rack, belt pulley, pump rotor, etc.rack pinion gear for elevator in stockoperator Steel and Nylon gear rack SPUR GEAR RACK AND PINION nylon gear rack iron gear rack We warmly welcome consumers the two in the home and abroad to make contact with us to negotiate organization, exchange details and cooperate with us.

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November 19, 2020

IN CNC GEAR Production PLANT, Above Ten OF GEARS Building LINES:
Gear turning,hobbing,shaving,shaping,grinding,slotting,
broaching , we?¡¥ve made substantial investment..

Our high precision gear can hold a substantial quality prodcuts.CAN DO All of the HEATING Procedure: CARBURIZING/CARBONITRIDING/QUENCHING/NORMALIZING/ANNEALING/REHEATING
two sets of UBE series multi-purpose chamber(IQ) Japan furnace;
two sets of German Ipsen atmosphere furnace lines.

9 ton of steel capability for heat treatment method on a daily basis.
Reduced CARBON STEEL METAL GEARS Tiny,Little STEEL METAL SPUR GEARS!
From very simple 2-axis turning to 7-axis, turn-mill-drill CNC Swiss-type machines, we’re outfitted that has a total line of CNC tools from your following manufactures:
molding machines/ stamping machines
automated lathe machines/ spring machines.
Surface: as your requirement
OUR CLEANSES
one.Materials:C 45# steel ,stainless steel or other demanded elements.
two.Sprockets is often made in accordance the customer?¡¥s drawings
Our primary goods: Ultra substantial molecular bodyweight polyethylene, MC nylon, PA6, POM, HDPE, PP,PU, Pc, PVC, ABS, ACRYLIC,PTFE, PEEK, PPS,PVDF.
three.Heat remedy: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on in accordance the prerequisites..

four. Inspection: All objects are checked and tested completely for the duration of every operating procedure and soon after manufacturing will be reinspected.
Gear transmission refers to your gadget that transmits movement and power from the gear pair. It really is the most extensively employed mechanical transmission approach in present day products. Its transmission is extra correct, higher efficiency, compact construction, reliable operation and extended service existence.

Our gears can be heat treated, hardened, oil immersed in accordance to purchaser demands.

The gear is widely used in industry, vehicle, power equipment, motor, bicycle, electrombile.
Substantial PRECISION Customized SPUR HELICAL GEAR
Spur gears are extensively accepted as the most productive type of gearing solution, when the application of transmitting power and uniform rotary motion from one parallel shaft to one more is required. Determined by the center distance, spur gears develop a steady functioning speed drive. This drive pace may be decreased or increased through the variable variety of teeth that exist within the driving gear.
Variety: BEVEL GEAR
Manufacturing Process: Cut Gear
Toothed Portion Form: Bevel Wheel
Main Purchaser: Electrical instrument factory
Export Markets: Global
Small PINION STEEL DOUBLE SPUR GEAR
Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing,
ELECTROPLATING, ANODIZING Etc.
Black oxide coating, painting, powdering, colour zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic,We can make customers?¡¥ satisfactory merchandise according on the samples or drawings presented by shoppers. For that completion of the item, we also will need to learn his materials, heat treatment prerequisites and surface remedy prerequisites. We are a factory with forty many years of manufacturing working experience, welcome to check with.
we use the most recent machining technologies using a broad variety of capabilities to meet your demands. Our manufacturing facilities include things like 3-5 axis milling, lathes, grinding, etc, and state of the art metrology. With these machines, we generate complex parts from the most efficient and exact way. Our manufacturing abilities permit us to create your portion from prototype to mass production for your most exact of jobs.
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November 18, 2020

PTO is really a splined drive shaft that is definitely commonly placed on tractors or is usually made use of to provide electrical power backup to a separate machine.

The PTO shafts that we offer you comprises of two carden joints and telescopic couplings. Tractor side and put into action side will be the two ends of those shafts. The employ side has a shear bolt kind yoke and comes with safety guards.
1, Material: Carbon steel/ stainless steel/ aluminum alloy/ copper/bronze/iron/etc.

two, OEM or as per sample or drawing

three, Surface: Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Electrical power coating and so on.

4, Method: Forging, Stamping, Machining, Metalworking, Sheet Metal Bending, Surface Treatment, Heat Treatment method, Gridding, Milling, wire EDM, Linear Cutting and so on.

five, Precision: OEM/ODM is obtainable
The energy take-off (PTO) can be a sophisticated mechanism, making it possible for implements to draw vitality in the engine and transmit it to a different application. It functions as a mechanical gearbox which could be mounted over the vehicle?¡¥s transmission.
CHINA FACTORY LARGEBRASS MILLING AND ALUMINUM CASTING MOLDS Manufacturer
We’re the manufacturer to provide Japanese tractor spare parts,specifically for kubota,iseki,yanmar,and so forth.
We are supplying and exporting Japanese tractor elements because the following versions
¡§C Kubota model: B5000, B7000, B1400, B1600
¡§C YM model: YM F14, YM1100, YM F1401/1901,YM F35
¡§C Iseki model: TX1300, TX1410,TU1400-1500
UNIVERSAL JOINT MECHANICAL COMPORENTS MACHINE TRACTOR PTO SHAFT Components UNIVERSAL JOINT
Tubes or Pipes

We?¡¥ve already acquired Triangular profile tube and Lemon profile tube for the many series we provide.

And we have now some star tube, splined tube as well as other profile tubes but only to get a selected sizes.
We specializing during the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.
five Finish yokes

We’ve got 13 forms of splined yokes and eight kinds of plain bore yokes. I will suggest the normal form to your reference.

You may also send drawings or pics to us in case you are not able to come across your item in our catalog.

6 Security units or clutches

I’ll attach the information of security units for your reference. We have currently have Totally free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).

seven For just about any other more distinctive demands with plastic guard, connection process, color of painting, bundle, and so forth., please truly feel cost-free to let me know.
The Gearboxes are developed for connecting gear pumps to farm tractor energy take offs (PTO). Output pace of electrical power consider offs is 540rpm which could be compared together with the right operating speeds of hydraulic pumps. Distinctive input working speeds may also be suitable,supplied that the PTO gearbox output speed will not exceed 3000 rpm.
Housing
Manufactured in shell-cast aluminum or in substantial mechanical resistance cast iron.
Torques
The torque figures talked about within the technical charts of each of the PTO Gearboxes refer to constant duty cycles. Torques beneath intermittent working situations can be exceeded by 20%.
Maintenance
Please examine the oil degree through the special oil window every 50 hours. Working temperatures should not exceed 120 degrees celcius underneath continuos duty cycle.
one. Tubes or Pipes
We have presently acquired Triangular profile tube and Lemon profile tube for every one of the series we deliver.
And we have some star tube, splined tube and other profile tubes demanded by our consumers (for any specified series). (Please discover that our catalog doesnt contain the many products we produce)
If you need tubes other than triangular or lemon, please supply drawings or pictures.

2.Finish yokes
We have got many forms of quick release yokes and plain bore yoke. I’ll suggest the normal style for the reference.
You can also send drawings or pictures to us for those who can’t discover your item in our catalog.

three. Safety units or clutches
I’ll attach the information of security products for your reference. We have previously have Absolutely free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).

4.For almost any other a lot more exclusive requirements with plastic guard, connection strategy, shade of painting, bundle, and so on., please feel free of charge to let me know.

Functions:
1. We have been specialized in designing, manufacturing drive shaft, steering coupler shaft, universal joints, which have exported to the USA, Europe, Australia and so forth for several years
two. Application to all sorts of common mechanical circumstance
3. Our merchandise are of high intensity and rigidity.
four. Heat resistant & Acid resistant
five. OEM orders are welcomed
The Gearboxes are developed for connecting gear pumps to farm tractor power consider offs (PTO).Output speed of power consider offs is 540rpm which could be compared using the correct working speeds of hydraulic pumps.Distinct input working speeds could also be appropriate,provided that the PTO gearbox output speed does not exceed 3000 rpm.

Gears
Created in Steel UNI 18 PCR M03.Stub teeth guarantee very high resistance and run very quietly.

Shafts
Produced in steel UNI 16 CRN4.They are coupled with splined gears and are developed to stand the torque values stated while in the catalogue.

Lubrication
90 gear oil must be put while in the pto gearbox prior to use, change the oil after the first 60-80 hours and then each and every 12 months or 1500 hrs which ever falls first.

Servicing
Please check out the oil degree via the specific oil window just about every 50 hrs.Doing work temperatures ought to not exceed 120 degrees celcius under continuos duty cycle.

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November 17, 2020

Manufacturer supplier exporter of bush chains

We specializing within the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.
Taper Lock Pulley V Belt Pulley
We offer higher top quality Taper Lock Pulley V Belt Pulley in competitive cost
v pulley, v belt pulleys, taper lock pulley,v belt pulleys ,v pulley,v groove pulleys,v groove belt pulley,taper lock pulley,taper lock v belt pulleys,taper lock bushing pulley,taper lock pulleys/ taper bore pulley,substantial v belts pulley,double v belts pulley,cast iron v belt pulleys belt pulley,variable speed v belt pulley,v belt pulley split pulley,cast iron v belts pulley
V-BELT PULLEY INTRODUCE:
V- belt pulley of vpulley various sorts ( based on sort and width of belts). The materials utilized is cast iron EN-GJL-250 UNI EN 1561, and for only several sorts it is actually steel C45 E UNI EN 10083-1. They have a modest prebore that may be machined as outlined by customers?¡¥ demands. Also quite possibly the most frequent types are available also with taperlock bore.
V BELT PULLEY Specifications
a) Vbelt pulley for taper bushing: SPZ, SPA, SPB, SPC
b) Adjustable speed V-belt pulleys and variable velocity pulleys c) Flat belt pulleys and conveyor belt pulleys
?¡è AMERICAN Regular:
a) Sheaves for taper bushing: 3V, 5V, 8V
b) Sheaves for QD bushings: 3V, 5V, 8V
c) Sheaves for split taper bushing: 3V, 5V, 8V
?¡è We are able to Supply THE RANG Dimension DIAMETER 62MM~2000MM
d) Sheaves for 3L, 4L or possibly a, and 5L or B belts: AK, AKH,2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK e) Adjustable sheaves: poly V-pulley, multi-pitch H, L, J, K and M
Quality Timing Pulley Light Bodyweight Industrial Nylon Plastic Pulley V Belt Pulley
one.Materials: Aluminium alloy,Carton steel, Cast iron, Stainless steel timing belt pulleys
two.Surface treament: Anodizing, Blackening, Zinc Plating, Phosphatiing
three. Teeth Quantity from 9 to 216; O.D. from 10mm to 1000mm;
four. Timing belt pulleys MXL, XL, L, H and XH; T2.5, T5, T10, AT5,AT10; 3M,5M,8M and 14M S3M, S5M, S8M, 14MGT, 8MGT, RPP8M
five. Taper bush and polit bores
six. Timing pulley bar 3M,5M,8M,MXL,XL,L T2.5 T5 T10 AT5 and AT10
1) Reliable style and design, appropriate for hefty lifting.
2) The bearing housing and steel tube are assembled and welded having a concentric automated.
car
four) The bearing finish is constructed to be sure the roller shaft and bearing may be firmly connected.
air compressors
six) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA normal.
belt conveyor drive drum pulley
About roller,we are able to make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so forth. Additional facts, please speak to us.
Can be employed for tractors
3) Cutting of your steel tube and bearing is carried out with all the use of a digital automobile device/machine/equipment..
backyard cutter
five) Fabrication of your roller is effected by an automobile gadget and 100% tested for its concentricity.
welcome your inquiries
7) The casing is produced with highly composite, anti corrosive alloy.
1) European specifications :
a) V-belt pulley for taper bushing: SPZ, SPA, SPB, SPC; up to ten grooves

b) Adjustable speed V-belt pulleys and variable pace pulley

c) Flat belt pulleys and conveyor belt pulleys

2) American requirements:

a) Sheaves for taper bushing: 3V, 5V, 8V

b) Sheaves for QD bushings: 3V, 5V, 8V

c) Sheaves for split taper bushing: 3V, 5V, 8V

d) Sheaves for 3L, 4L or possibly a, and 5L or B belts: AK, AKH, 2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK

e) Adjustable sheave: poly V-pulley, multi-pitch H, L, J, K and M
Why Opt for Us
1) Practical experience in casting for over 15 many years and served customers all around the world.
2) Common materials according to technical drawing
3)Stable excellent
four) On-time delivery
5) Competitive rate and superior services
6) Good purchaser suggestions from domestic and global market place
seven) Worldwide advanced-level tools which include CNC, numerical lathes, furnance, welding
equipment, CMM and detect &testing tools we applied to guarantee our product?¡¥s excellent.
8) OEM support, your demand is our pursued.
9) ISO9001:2008 and TS16949 excellent control
10) Typical: ASTM BS DIN etc

ep

November 16, 2020

Bush Chains
As certainly one of major motor coupling suppliers, suppliers and exporters of mechanical items, We offer bush chains and many other solutions.
Manufacturer supplier exporter of bush chains
We specializing inside the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more.
We have exported our solutions to consumers all-around the world and earned a fantastic popularity mainly because of our superior item high-quality and after-sales services.
We warmly welcome prospects the two in your house and abroad to get hold of us to negotiate company, exchange information and facts and cooperate with us.
we are one professional chain factory ,making both standard roller chains and nonstandard chains,A and B series roller chain,straight side roller chain,H series of roller chain, motocycle chain ,other roller chain .
Zinc-plated,Nickel-plated,Docromet-plated and so forth.Comply with the normal of ANSI,ISO,DIN,BSetc.and also with different attachment. Excellent might be guaranteed!
Our items have passed ISO:9001 excellent management procedure and stand the finish users?¡¥ ordeal. We dedicate ourselves to manufacture the high-quality merchandise with aggressive costs, we know the industries well, hence from style and design to material selection, until manufacturing technique is up to the large common, meanwhile our arranging workforce and international crew will guarantee the punctual delivery.
Timing Bush Chains for Car Engine
one. Materials: Stainless steel / Alloy steel / Produced to buy
2. Surface Therapy: Zinc-Plated / Nickel-Plated / Shot Peening / Blackening
three. Chain Form: Roller chains, Drive chains,Conveyor Chains, Hollow Pin Chains,Welded chains, Steel Pin Chains, Palm oil chains,Sugar Mill Chains.ect.
Transmission Precision Bush Chains
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Transmission Precision Roller and Bush Chains
Used industrial transmission roller chains;Industrial and agricultural machinery, like conveyors,wire¡§C and tube¡§Cdrawing machines, printing presses, autos, motorcycles, and bicycles.It includes a series of brief cylindrical rollers held together by side links.It truly is a simple, dependable, and effective suggests of power transmission.
High quality orientation: Above the common, primarily exported to USA, Europe, Asia and so forth.
Strictly in accordance: ISO/ANSI/DIN regular.
Rate orientation: Price-performance ratio is extremely substantial.
Stainless Steel Hollow Pin Bush Chains Conveyor Chain Roller transmission bush double flex chain Side Bow Chain The Sleeve Chain/ Bush Chain/motorcycle chain high power bucket elevator conveyor bush roller chain
We are expert supplier of chains
Multi strand sizes accessible; as much as 5 strand, for decide on size typical attachment offered
ten.Chains from 04b~16b are with spring clip, other are riveted; cottered style and design
is available for size 80 to 240
Stainless steel chain and nickel plated chains is obtainable; specific layout also accessible
(i.e., oven conveyor) and we can make as per materials your requests, typically stainless steel chains materials is SS304, for those who need SS316 or SS316L and so forth. it really is offered as well
This bush chain by using a lowered number of components, has proved to become notably effective in high duty, large abrasion application in which lubrication is just not achievable. Our steel bush chains are actually proving overall performance in mill duty centrifugal discharge elevators within the harder applications encountered inside the cement market.

China factory ZD Universal Industrial Power Tools Spiral Bevel Brushed Electric DC Gear Motor vacuum pump for ac

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Detailed Photos

Product Description:

Gear Motor-Torque Table Allowance Torque Unit:Upside (N.m)/Belowside (kgf.cm)

•Gearhead and Intermediate gearhead are sold separately.

•Enter the reduction ratio into the blank() within the model name.

•The speed is calculated by dividing the motor’s synchronous speed by the reduction ratio. The actual speed is 2%~20% less than the displayed value, depending on the size of the load.

•To reduce the speed beyond the reduction ratio in the following table, attach an intermediate gearhead (reduction ratio: 10) between the reducer and motor. In that case, the permissible torque is 8N-m.

Type

Motor/Gearhead

Gear Ratio

3

3.6

5

6

7.5

9

12.5

15

18

25

30

36

50

60

75

90

100

120

150

180

Speed r/min

1000

833

600

500

400

333

240

200

166

120

100

83

60

50

40

33

30

25

20

16

Z4D40-90GN(4GN10XK)

4GN()RC/

4GN()RT

0.25

0.30

0.42

0.50

0.70

0.84

1.16

1.39

1.67

2.32

2.78

3.34

4.64

5.01

6.27

7.52

8.00

8.00

8.00

8.00

2.55

3.06

4.28

5.10

7.14

8.57

11.8

14.2

17.0

23.7

28.4

34.1

47.3

51.1

64.0

76.7

80.0

80.0

80.0

8.00

Dimensions(Unit:mm):

Other Related Products

Click here to find what you are looking for:

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Power Tools
Operating Speed: Constant Speed
Structure and Working Principle: Brushless
Certification: ISO9001, CCC
Transport Package: Cnt
Specification: UL, CE, ISO9001, CCC, RoHS
Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China factory ZD Universal Industrial Power Tools Spiral Bevel Brushed Electric DC Gear Motor   vacuum pump for ac	China factory ZD Universal Industrial Power Tools Spiral Bevel Brushed Electric DC Gear Motor   vacuum pump for ac
editor by CX 2024-05-17

China high quality CH/CV Gearbox Motor with Brake 1-Phase Speed Reducer AC Gear Motor Price vacuum pump brakes

Product Description

Product Description

  Model selection

1.Installation method: Horizontal ( foot) installation, Vertical ( flange) installation

2.Requirement for the output shaft of motor: 18,22,28,32,40,50mm

3.Power requirement: 100W, 200W….3700W

4.Speed of the motor you need

5.Ratio: Motor input speed/output speed. Or advise your required output speed. We have 3,5,10…1800

6.Voltage: Three phase 220V/380V 50/60Hz; Single phase 110, 220V 50/60Hz

7.Additional parts:DC 90V brake unit; Hand release brake unit; DC 24V brake unit, 110V forced draft fan; 220V forced draft fan.

8.Position of terminal box: view from output shaft

9.Wire inlet direction

GH:Horizontal installation gear motor
GV:Vertical installation gear motor
GHM:Horizontal installation straight gear motor
GVM:Vertical installation straight gear motor
GHD :Horizontal installation dual axis gear motor
GVD:Vertical installation dual axis gear motor
 

 

 

Features of AC Gear motor

1.Small size, light weight, knot no noise, compact, maintenance-free 

2.High tightness. Geared motor output section has the configuration of seals and O-ring to avoid grease refluxing and damage of insulation aging .

 3.High efficiency. The gear motor products using the new silicon steel stamping die design, high precision core, strong magnetic properties, geared motor cooling structure using the new shape .

4.Optimal design, the ST ( speed – torque ) features optimized so that gear motors can work for a variety of operating environments.

5.Customized, our company has developed its own design team, geared motors can be customized according to the customer ‘s specific needs specifications.

Application:

Various industrial production lines, coveyor machinery, food machinery, medical machinery, printing machinery, office facility, instrument, automatic mahjong machine
 

Output Shaft

18

22

28

32

40

50

60

Ratio

3~50

3~90

3~200

3~200

3~200

3~200

3~100

Power

100W/200W

100w.

200w.

400w

1/4HP.

1/2HP,

1HP

1/2HP,

1HP,

2HP

1HP,

2HP,

3HP

2.3.5.7.5.10(HP)

7.5HP.

10HP

Output Torque

0.19~19.3

kg-m

0.19~36

kg-m

0.37~69

kg-m

1.3~123

kg-m

1.3~145

kg-m

2.6~267

kg-m

9.8~267

kg-m

Output Speed (RPM)

0.1~1800

0.1~1800

0.1~1800

0.1~1800

0.1~1800

0.1~1800

 

0.1~1800

 

Detailed Photos

Our Advantages

We have more than 30years on all kinds of ac motors and gearmotor ,worm reducers producing ,nice price 
What we do:
1.Stamping of lamination
2.Rotor die-casting
3.Winding and inserting – both manual and semi-automatically
4.Vacuum varnishing
5.Machining shaft, housing, end shields, etc…
6.Rotor balancing
7.Painting – both wet paint and powder coating
8.assembly
9.Packing
10.Inspecting spare parts every processing
11.100% test after each process and final test before packing.,

FAQ

Q: Do you offer OEM service?
A: Yes
Q: What is your payment term?
A: 30% T/T in advance, 70% balance when receiving B/L copy. Or irrevocable L/C.
Q: What is your lead time?
A: About 30 days after receiving deposit or original L/C.
Q: What certifiicates do you have?
A: We have CE, ISO. And we can apply for specific certificate for different country such as SONCAP for Nigeria, COI for Iran, SASO for Saudi Arabia, etc

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Helical
Gear Shape: Helical
Step: Three-Step
Samples:
US$ 96/Piece
1 Piece(Min.Order)

|

Customization:
Available

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gear motor

What are the maintenance requirements for gear motors, and how can longevity be maximized?

Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:

1. Lubrication:

Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.

2. Inspection and Cleaning:

Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.

3. Temperature and Environmental Considerations:

Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.

4. Load Monitoring and Optimization:

Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.

5. Alignment and Vibration Analysis:

Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.

6. Preventive Maintenance and Regular Inspections:

Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.

By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China high quality CH/CV Gearbox Motor with Brake 1-Phase Speed Reducer AC Gear Motor Price   vacuum pump brakesChina high quality CH/CV Gearbox Motor with Brake 1-Phase Speed Reducer AC Gear Motor Price   vacuum pump brakes
editor by CX 2024-05-17

China Good quality Yej Braking AC Phase Motorhigh-Capacity Three-Phase Asynchronous Motor for Large-Scale Applications vacuum pump for ac

Product Description

YEJ braking AC Phase MotorHigh-Capacity Three-Phase Asynchronous Motor for Large-Scale Applications 

Factory advantage

1.30 years of history
2. Competitive prices
3. Quality Assurance
Four. Fast Delivery Time: General model about 15-20 days, special model about 30 days
Each process is 100% tested and 100% selective in raw materials
5. Be Efficient
6. Low Noise
7. Live Long
8. Save Energy
9. Slight vibration
10. Professional service/Patience
11. Warranty period: 12 months from the date of delivery
Main Markets: South , Europe, Middle East, Southest Asia, Africa, etc

Product description

     The series of brake motors are motor non-drag shaft end equipped with electromagnetic brake, when the motor When the power is lost, the brake disc of the electromagnetic brake will automatically press on the back cover of the motor to produce friction braking force Cabinet, so that the motor stop, no-load braking time random number from small to large, for 0.15 ~ 0.45 s.
     The brake power supply must drive the motor. The power supply is synchronized. Yej series motors are widely used in.
     Processing machine tools and conveying machinery and packaging, carpentry, food, chemical, textile, construction, stores Rolling Door and other mechanical action driving force.

Conditions of use

Base Center height: 63-160mm.
Controller Power: Base Center H < 100mm, AC 220V (99V after rectification)
Base center height: H > 112mm, AC 380V (170V after rectification)
Power Range: 0.12 ~ 45kW
Rated voltage: 380V (other voltages subject to separate agreement)
Rated frequency: 50 Hz (or 60 Hz)
Protection level: IP54(or IP55)
Insulation Grade: B/F working system: S 1
If there is no other request in the order or agreement, terminal box standard position is at the right side of the frame; data above may be changed without prior notice.   

WHY  CHOOSE  US  ?
1.We are professional  electric motor manufacture for  20 years since 1996.

2.We have best quality materials to make our electric motors best performance.

3.Our products are 100% brand new , 100% cooper wire , 100% output.

4.We have advanced and automated machines such as high speed punching machines, swing punching machines, machines to form the rotors ,stators etc. in 1 piece, automated packing machines which can produce nice appearance and good performance motors while decrease the labor cost and mechanical loss .

5.We have professional financial department who are good at calculating and controlling the cost and capital operation which could make most favorable prices for our customers.

6.We have a strong R&D team, which can develop and produce products according to drawings or samples provided by customers.

7.We have our own pump and motor production line, raw materials processing, factory direct sales, inexpensive.

8.We are only 200 kilometers away from HangZhou port, which is very convenient for export.

Motor decomposition
                                                                                                                                                                                                                                                                                                                                                                                                         

1.BFlange 9.Key 17.Rear endshield 25.Terminal box cover 33.Brasslug
2.B4Flange 10.Rotor 18.Fan 26.Screw  
3.Front  endshield 11.Stator 19.Fan cowl 27.Earth mark  
4.Shaft cover 12.Pedestal 20.FancowlScrew 28.Brass washer  
5.Spring washer 13.Pedestal bolt 21.Fan clamp 29.Deductioncap  
6.Vring Oil seal 14.Nameplate 22.Cable gland 30.Brassnet  
7.Bolt 15.Main frame 23.Terminal box base 31.Termiani board  
8.Bearing 16.Wave washer 24.Gasket 32.Leather washer  

Installation dimensions

Model Output
kW
Rated Ampere
A
RPM Eff.% Power Factor Rated Torque
N.m
LRT
FLT
Tst
TN
LRA
FLA
Ist
IN
BDT
FLT
Tmax
TN
dB(A)
Synchronous speed   3000 r/min
YE3EJ80M1-2 0.75 1.7 2870 80.7 0.83 2.50 2.2 7.0 2.3 67
YE3EJ80M2-2 1.1 2.4 2875 82.7 0.83 3.65 2.2 7.3 2.3 71
YE3EJ90S-2 1.5 3.2 2880 84.2 0.84 4.97 2.2 7.6 2.3 75
YE3EJ90L-2 2.2 4.6 2880 85.9 0.85 7.29 2.2 7.6 2.3 75
YE3EJ100L-2 3 6.0 2880 87.1 0.87 9.95 2.2 7.8 2.3 79
YE3EJ112M-2 4 7.8 2915 88.1 0.88 13.1 2.2 8.3 2.3 79
YE3EJ132S1-2 5.5 10.6 2935 89.2 0.88 17.9 2.0 8.3 2.3 83
YE3EJ132S2-2 7.5 14.4 2930 90.1 0.88 24.4 2.0 7.9 2.3 83
YE3EJ160M1-2 11 20.6 2950 91.2 0.89 35.6 2.0 8.1 2.3 87
YE3EJ160M2-2 15 27.9 2945 91.9 0.89 48.6 2.0 8.1 2.3 87
YE3EJ160L-2 18.5 34.2 2945 92.4 0.89 60.0 2.0 8.2 2.3 87
YE3EJ180M-2 22 41.8 2950 92.7 0.89 71.2 2.0 8.2 2.3 92
YE3EJ200L1-2 30 54.7 2965 93.3 0.89 96.6 2.0 7.6 2.3 92
YE3EJ200L2-2 37 67.4 2965 93.7 0.89 119 2.0 7.6 2.3 95
YE3EJ225M-2 45 84.4 2965 94.0 0.90 145 2.0 7.7 2.3 97
YE3EJ250M-2 55 98.5 2975 94.3 0.90 177 2.0 7.7 2.3 98
YE3EJ280S-2 75 134 2975 94.7 0.90 241 1.8 7.1 2.3 99
YE3EJ280M-2 90 160 2975 95.0 0.90 289 1.8 7.1 2.3 99
YE3EJ315S-2 110 197 2975 95.2 0.90 353 1.8 7.1 2.3 101
YE3EJ315M-2 132 236 2975 95.4 0.90 424 1.8 7.1 2.3 101
YE3EJ315L1-2 160 282 2975 95.6 0.91 514 1.8 7.2 2.3 103
YE3EJ315L2-2 200 352 2975 95.8 0.91 642 1.8 7.2 2.2 103
Model Output
kW
Rated Ampere
A
RPM Eff.% Power Factor Rated Torque
N.m
LRT
FLT
Tst
TN
LRA
FLA
Ist
IN
BDT
FLT
Tmax
TN
dB(A)
Synchronous speed   1500 r/min
YE3EJ80M1-4 0.55 1.4 1430 80.6 0.75 3.67 2.3 6.0 2.3 61
YE3EJ80M2-4 0.75 1.8 1430 82.5 0.75 5.01 2.3 6.6 2.3 61
YE3EJ90S-4 1.1 2.6 1430 84.1 0.76 7.35 2.3 6.8 2.3 67
YE3EJ90L-4 1.5 3.5 1440 85.3 0.77 9.95 2.3 7.0 2.3 67
YE3EJ100L1-4 2.2 4.8 1440 86.7 0.81 14.6 2.3 7.6 2.3 70
YE3EJ100L2-4 3 6.3 1440 87.7 0.82 19.9 2.3 7.6 2.3 70
YE3EJ112M-4 4 8.4 1455 88.6 0.82 26.3 2.2 7.8 2.3 74
YE3EJ132S-4 5.5 11.2 1465 89.6 0.83 35.9 2.0 7.9 2.3 78
YE3EJ132M-4 7.5 15.0 1465 90.4 0.84 48.9 2.0 7.5 2.3 78
YE3EJ160M-4 11 21.5 1470 91.4 0.85 71.5 2.0 7.7 2.3 82
YE3EJ160L-4 15 28.8 1470 92.1 0.86 97.4 2.0 7.8 2.3 82
YE3EJ180M-4 18.5 35.3 1470 92.6 0.86 120 2.0 7.8 2.3 82
YE3EJ180L-4 22 41.8 1470 93.0 0.86 143 2.0 7.8 2.3 82
YE3EJ200L-4 30 56.6 1475 93.6 0.86 194 2.0 7.3 2.3 84
YE3EJ225S-4 37 69.6 1480 93.9 0.86 239 2.0 7.4 2.3 84
YE3EJ225M-4 45 84.4 1480 94.2 0.86 290 2.0 7.4 2.3 84
YE3EJ250M-4 55 103 1485 94.6 0.84 354 2.0 7.4 2.3 86
YE3EJ280S-4 75 136 1490 95.0 0.88 481 2.0 6.9 2.3 89
YE3EJ280M-4 90 163 1490 95.2 0.88 577 2.0 6.9 2.3 89
YE3EJ315S-4 110 199 1485 95.4 0.89 707 2.0 7.0 2.2 96
YE3EJ315M-4 132 241 1485 95.6 0.88 849 2.0 7.0 2.2 96
YE3EJ315L1-4 160 288 1485 95.8 0.89 1571 2.0 7.1 2.2 97
YE3EJ315L2-4 200 359 1485 96.0 0.90 1286 2.0 7.1 2.2 97
Synchronous speed  1000 r/min
YE3EJ80M1-6 0.37 1.2 910 68.0 0.70 3.88 1.9 5.5 2.1 58
YE3EJ80M2-6 0.55 1.6 925 72.0 0.71 5.68 1.9 5.5 2.1 58
YE3EJ90S-6 0.75 2.0 945 78.9 0.71 7.59 2.0 6.0 2.1 61
YE3EJ90L-6 1.1 2.8 950 81.0 0.73 11.1 2.0 6.0 2.1 65
YE3EJ100L-6 1.5 3.8 950 82.5 0.73 15.1 2.0 6.5 2.1 67
YE3EJ112M-6 2.2 5.4 965 84.3 0.74 21.8 2.0 6.6 2.1 74
YE3EJ132S-6 3 7.2 975 85.6 0.74 29.4 1.9 6.8 2.1 71
YE3EJ132M1-6 4 9.5 975 86.8 0.74 39.2 1.9 6.8 2.1 71
YE3EJ132M2-6 5.5 12.7 975 88.0 0.75 53.9 1.9 7.0 2.1 71
YE3EJ160M-6 7.5 16.2 980 89.1 0.79 73.1 2.0 7.0 2.1 75
YE3EJ160L-6 11 23.1 980 90.3 0.80 107 2.0 7.2 2.1 75
YE3EJ180L-6 15 30.9 980 91.2 0.81 146 1.9 7.3 2.1 78
YE3EJ200L1-6 18.5 37.8 985 91.7 0.81 179 1.9 7.3 2.1 78
YE3EJ200L2-6 22 44.8 985 92.2 0.81 213 1.9 7.4 2.1 78

 

Model Output
kW
Rated Ampere
A
RPM Eff.% Power Factor Rated Torque
N.m
LRT
FLT
Tst
TN
LRA
FLA
Ist
IN
BDT
FLT
Tmax
TN
dB(A)
Synchronous speed   1000 r/min
YE3EJ225M-6 30 59.1 985 92.9 0.83 291 1.9 6.9 2.1 81
YE3EJ250M-6 37 71.7 985 93.3 0.84 359 1.9 7.1 2.1 83
YE3EJ280S-6 45 85.8 990 93.7 0.85 434 1.9 7.3 2.0 85
YE3EJ280M-6 55 103 990 94.1 0.86 531 1.9 7.3 2.0 85
YE3EJ315S-6 75 145 990 94.6 0.84 723 1.9 6.6 2.0 90
YE3EJ315M-6 90 171 990 94.9 0.85 868 1.9 6.7 2.0 90
YE3EJ315L1-6 110 209 990 95.1 0.85 1061 1.9 6.7 2.0 90
YE3EJ315L2-6 132 247 990 95.4 0.86 1273 1.9 6.8 2.0 90
Synchronous speed   750 r/min
YE3EJ80M1-8 0.18 0.80 700 56.0 0.61 2.46 1.8 3.3 1.9 54
YE3EJ80M2-8 0.25 1.1 700 59.0 0.61 3.41 1.8 3.3 1.9 54
YE3EJ90S-8 0.37 1.4 695 66.0 0.61 5.08 1.8 4.0 2.0 58
YE3EJ90L-8 0.55 2.0 695 70.0 0.61 7.56 1.8 4.0 2.0 58
YE3EJ100L1-8 0.75 2.3 705 73.5 0.67 10.2 1.8 4.0 2.0 61
YE3EJ100L2-8 1.1 3.2 705 76.5 0.69 14.9 1.8 4.0 2.0 61
YE3EJ112M-8 1.5 4.2 715 77.5 0.70 20.0 1.8 4.0 2.0 63
YE3EJ132S-8 2.2 5.9 730 80.0 0.71 28.8 1.8 5.5 2.2 66
YE3EJ132M-8 3 7.6 730 82.5 0.73 39.2 1.8 5.5 2.2 66
YE3EJ160M1-8 4 9.8 725 85.0 0.73 52.7 1.9 6.0 2.2 69
YE3EJ160M2-8 5.5 13.1 725 86.0 0.74 72.4 1.9 6.0 2.2 69
YE3EJ160L-8 7.5 17.4 730 87.5 0.75 98.1 1.9 6.0 2.2 72
YE3EJ180L-8 11 25.0 725 89.0 0.75 145 1.9 6.0 2.2 72
YE3EJ200L-8 15 33.2 730 90.4 0.76 196 2.0 6.5 2.2 75
YE3EJ225S-8 18.5 40.6 735 91.2 0.76 240 2.0 6.5 2.2 75
YE3EJ225M-8 22 46.8 735 91.5 0.78 286 2.0 6.5 2.2 75
YE3EJ250M-8 30 62.6 735 92.2 0.79 390 1.9 6.5 2.0 77
YE3EJ280S-8 37 76.5 740 93.0 0.79 478 1.8 6.0 2.0 78
YE3EJ280M-8 45 92.6 740 93.5 0.79 581 1.8 6.0 2.0 78
YE3EJ315S-8 55 111 740 93.8 0.81 710 1.8 6.5 2.0 84
YE3EJ315M-8 75 151 740 94.0 0.81 968 1.8 6.5 2.0 85
YE3EJ315L1-8 90 181 740 94.5 0.81 1161 1.8 6.5 2.0 85
YE3EJ315L2-8 110 218 740 94.8 0.82 1420 1.8 6.5 2.0 85


/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial, Universal, Power Tools
Operating Speed: High Speed
Number of Stator: Three-Phase
Species: Yej
Rotor Structure: Squirrel-Cage
Casing Protection: Closed Type
Samples:
US$ 450/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

induction motor

Are there specific maintenance requirements for AC motors to ensure optimal performance?

Yes, AC motors have specific maintenance requirements to ensure their optimal performance and longevity. Regular maintenance helps prevent unexpected failures, maximizes efficiency, and extends the lifespan of the motor. Here are some key maintenance practices for AC motors:

  1. Cleaning and Inspection: Regularly clean the motor to remove dust, dirt, and debris that can accumulate on the motor surfaces and hinder heat dissipation. Inspect the motor for any signs of damage, loose connections, or abnormal noise/vibration. Address any issues promptly to prevent further damage.
  2. Lubrication: Check the motor’s lubrication requirements and ensure proper lubrication of bearings, gears, and other moving parts. Insufficient or excessive lubrication can lead to increased friction, overheating, and premature wear. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants.
  3. Belt and Pulley Maintenance: If the motor is coupled with a belt and pulley system, regularly inspect and adjust the tension of the belts. Improper belt tension can affect motor performance and efficiency. Replace worn-out belts and damaged pulleys as needed.
  4. Cooling System Maintenance: AC motors often have cooling systems such as fans or heat sinks to dissipate heat generated during operation. Ensure that these cooling systems are clean and functioning properly. Remove any obstructions that may impede airflow and compromise cooling efficiency.
  5. Electrical Connections: Regularly inspect the motor’s electrical connections for signs of loose or corroded terminals. Loose connections can lead to voltage drops, increased resistance, and overheating. Tighten or replace any damaged connections and ensure proper grounding.
  6. Vibration Analysis: Periodically perform vibration analysis on the motor to detect any abnormal vibrations. Excessive vibration can indicate misalignment, unbalanced rotors, or worn-out bearings. Address the underlying causes of vibration to prevent further damage and ensure smooth operation.
  7. Motor Testing: Conduct regular motor testing, such as insulation resistance testing and winding resistance measurement, to assess the motor’s electrical condition. These tests can identify insulation breakdown, winding faults, or other electrical issues that may affect motor performance and reliability.
  8. Professional Maintenance: For more complex maintenance tasks or when dealing with large industrial motors, it is advisable to involve professional technicians or motor specialists. They have the expertise and tools to perform in-depth inspections, repairs, and preventive maintenance procedures.

It’s important to note that specific maintenance requirements may vary depending on the motor type, size, and application. Always refer to the manufacturer’s guidelines and recommendations for the particular AC motor in use. By following proper maintenance practices, AC motors can operate optimally, minimize downtime, and have an extended service life.

induction motor

What are the common signs of AC motor failure, and how can they be addressed?

AC motor failure can lead to disruptions in various industrial and commercial applications. Recognizing the common signs of motor failure is crucial for timely intervention and preventing further damage. Here are some typical signs of AC motor failure and potential ways to address them:

  • Excessive Heat: Excessive heat is a common indicator of motor failure. If a motor feels excessively hot to the touch or emits a burning smell, it could signify issues such as overloaded windings, poor ventilation, or bearing problems. To address this, first, ensure that the motor is properly sized for the application. Check for obstructions around the motor that may be impeding airflow and causing overheating. Clean or replace dirty or clogged ventilation systems. If the issue persists, consult a qualified technician to inspect the motor windings and bearings and make any necessary repairs or replacements.
  • Abnormal Noise or Vibration: Unusual noises or vibrations coming from an AC motor can indicate various problems. Excessive noise may be caused by loose or damaged components, misaligned shafts, or worn bearings. Excessive vibration can result from imbalanced rotors, misalignment, or worn-out motor parts. Addressing these issues involves inspecting and adjusting motor components, ensuring proper alignment, and replacing damaged or worn-out parts. Regular maintenance, including lubrication of bearings, can help prevent excessive noise and vibration and extend the motor’s lifespan.
  • Intermittent Operation: Intermittent motor operation, where the motor starts and stops unexpectedly or fails to start consistently, can be a sign of motor failure. This can be caused by issues such as faulty wiring connections, damaged or worn motor brushes, or problems with the motor’s control circuitry. Check for loose or damaged wiring connections and make any necessary repairs. Inspect and replace worn or damaged motor brushes. If the motor still exhibits intermittent operation, it may require professional troubleshooting and repair by a qualified technician.
  • Overheating or Tripping of Circuit Breakers: If an AC motor consistently causes circuit breakers to trip or if it repeatedly overheats, it indicates a problem that needs attention. Possible causes include high starting currents, excessive loads, or insulation breakdown. Verify that the motor is not overloaded and that the load is within the motor’s rated capacity. Check the motor’s insulation resistance to ensure it is within acceptable limits. If these measures do not resolve the issue, consult a professional to assess the motor and its electrical connections for any faults or insulation breakdown that may require repair or replacement.
  • Decreased Performance or Efficiency: A decline in motor performance or efficiency can be an indication of impending failure. This may manifest as reduced speed, decreased torque, increased energy consumption, or inadequate power output. Factors contributing to decreased performance can include worn bearings, damaged windings, or deteriorated insulation. Regular maintenance, including lubrication and cleaning, can help prevent these issues. If performance continues to decline, consult a qualified technician to inspect the motor and perform any necessary repairs or replacements.
  • Inoperative Motor: If an AC motor fails to operate entirely, there may be an issue with the power supply, control circuitry, or internal motor components. Check the power supply and connections for any faults or interruptions. Inspect control circuitry, such as motor starters or contactors, for any damage or malfunction. If no external faults are found, it may be necessary to dismantle the motor and inspect internal components, such as windings or brushes, for any faults or failures that require repair or replacement.

It’s important to note that motor failure causes can vary depending on factors such as motor type, operating conditions, and maintenance practices. Regular motor maintenance, including inspections, lubrication, and cleaning, is essential for early detection of potential failure signs and for addressing issues promptly. When in doubt, it is advisable to consult a qualified electrician, motor technician, or manufacturer’s guidelines for appropriate troubleshooting and repair procedures specific to the motor model and application.

induction motor

How does the speed control mechanism work in AC motors?

The speed control mechanism in AC motors varies depending on the type of motor. Here, we will discuss the speed control methods used in two common types of AC motors: induction motors and synchronous motors.

Speed Control in Induction Motors:

Induction motors are typically designed to operate at a constant speed determined by the frequency of the AC power supply and the number of motor poles. However, there are several methods for controlling the speed of induction motors:

  1. Varying the Frequency: By varying the frequency of the AC power supply, the speed of an induction motor can be adjusted. This method is known as variable frequency drive (VFD) control. VFDs convert the incoming AC power supply into a variable frequency and voltage output, allowing precise control of motor speed. This method is commonly used in industrial applications where speed control is crucial, such as conveyors, pumps, and fans.
  2. Changing the Number of Stator Poles: The speed of an induction motor is inversely proportional to the number of stator poles. By changing the connections of the stator windings or using a motor with a different pole configuration, the speed can be adjusted. However, this method is less commonly used and is typically employed in specialized applications.
  3. Adding External Resistance: In some cases, external resistance can be added to the rotor circuit of an induction motor to control its speed. This method, known as rotor resistance control, involves inserting resistors in series with the rotor windings. By varying the resistance, the rotor current and torque can be adjusted, resulting in speed control. However, this method is less efficient and is mainly used in specific applications where precise control is not required.

Speed Control in Synchronous Motors:

Synchronous motors offer more precise speed control compared to induction motors due to their inherent synchronous operation. The following methods are commonly used for speed control in synchronous motors:

  1. Adjusting the AC Power Frequency: Similar to induction motors, changing the frequency of the AC power supply can control the speed of synchronous motors. By adjusting the power frequency, the synchronous speed of the motor can be altered. This method is often used in applications where precise speed control is required, such as industrial machinery and processes.
  2. Using a Variable Frequency Drive: Variable frequency drives (VFDs) can also be used to control the speed of synchronous motors. By converting the incoming AC power supply into a variable frequency and voltage output, VFDs can adjust the motor speed with high accuracy and efficiency.
  3. DC Field Control: In some synchronous motors, the rotor field is supplied by a direct current (DC) source, allowing for precise control over the motor’s speed. By adjusting the DC field current, the magnetic field strength and speed of the motor can be controlled. This method is commonly used in applications that require fine-tuned speed control, such as industrial processes and high-performance machinery.

These methods provide different ways to control the speed of AC motors, allowing for flexibility and adaptability in various applications. The choice of speed control mechanism depends on factors such as the motor type, desired speed range, accuracy requirements, efficiency considerations, and cost constraints.

China Good quality Yej Braking AC Phase Motorhigh-Capacity Three-Phase Asynchronous Motor for Large-Scale Applications   vacuum pump for ac	China Good quality Yej Braking AC Phase Motorhigh-Capacity Three-Phase Asynchronous Motor for Large-Scale Applications   vacuum pump for ac
editor by CX 2024-05-17

China manufacturer AC/DC Electrical Motor for Cross Flow Fan/Blower Fan vacuum pump booster

Product Description

Existing products do not meet your requirements,We can customize according to your requirements.
 

Shade-pole Motor Parameters
Model Voltage(V) Frequecy(Hz) Power RPM(r/min)
ZF6125-5 220-240 50 28 2850
ZF6125-8 110 60 28 3400
ZF6120-4 120 60 30 2900
The motors can be customized accroding to the different voltage, frequecy, power, and rotation speed.

ABOUT US
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FQA

 Q:Can I get a sample before the order because I really don’t know how is your quality?

 A: We offer free sample service! Do not hesitate to send inquiry to get the free sample!

 Q:What’s the delivery time? Because we really need them is urgently?

 A:7days For sending sample order. 20-30days for regular order , depends your order quantity . 

 Q:What’s the warranty period for your products?

 A: One year.

 Q:How to send a inquiry for more information?

 A:.When you send enquiry to us,please let us know your WECHAT,VIBER,WHATSAPP or SKYPE ID,so that we can quote the offer at once. We are always on line waiting for you. 

 Q: Are you a manufacturer or trading company?

 A:We are a manufacturer specialized MOTOR since 2013, such as washing machine motor , fan motor , shade-pole motor …

 Q:What certificate do you have?

 A: We have CE,CCC, ISO9001 and CQC Certificate.

 Q:Why you choose us?

 A: good quality , competitive price

 

THANKS FOR YOUR TIME .

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal
Speed: High Speed
Number of Stator: Single-Phase
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

Are there specific maintenance requirements for AC motors to ensure optimal performance?

Yes, AC motors have specific maintenance requirements to ensure their optimal performance and longevity. Regular maintenance helps prevent unexpected failures, maximizes efficiency, and extends the lifespan of the motor. Here are some key maintenance practices for AC motors:

  1. Cleaning and Inspection: Regularly clean the motor to remove dust, dirt, and debris that can accumulate on the motor surfaces and hinder heat dissipation. Inspect the motor for any signs of damage, loose connections, or abnormal noise/vibration. Address any issues promptly to prevent further damage.
  2. Lubrication: Check the motor’s lubrication requirements and ensure proper lubrication of bearings, gears, and other moving parts. Insufficient or excessive lubrication can lead to increased friction, overheating, and premature wear. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants.
  3. Belt and Pulley Maintenance: If the motor is coupled with a belt and pulley system, regularly inspect and adjust the tension of the belts. Improper belt tension can affect motor performance and efficiency. Replace worn-out belts and damaged pulleys as needed.
  4. Cooling System Maintenance: AC motors often have cooling systems such as fans or heat sinks to dissipate heat generated during operation. Ensure that these cooling systems are clean and functioning properly. Remove any obstructions that may impede airflow and compromise cooling efficiency.
  5. Electrical Connections: Regularly inspect the motor’s electrical connections for signs of loose or corroded terminals. Loose connections can lead to voltage drops, increased resistance, and overheating. Tighten or replace any damaged connections and ensure proper grounding.
  6. Vibration Analysis: Periodically perform vibration analysis on the motor to detect any abnormal vibrations. Excessive vibration can indicate misalignment, unbalanced rotors, or worn-out bearings. Address the underlying causes of vibration to prevent further damage and ensure smooth operation.
  7. Motor Testing: Conduct regular motor testing, such as insulation resistance testing and winding resistance measurement, to assess the motor’s electrical condition. These tests can identify insulation breakdown, winding faults, or other electrical issues that may affect motor performance and reliability.
  8. Professional Maintenance: For more complex maintenance tasks or when dealing with large industrial motors, it is advisable to involve professional technicians or motor specialists. They have the expertise and tools to perform in-depth inspections, repairs, and preventive maintenance procedures.

It’s important to note that specific maintenance requirements may vary depending on the motor type, size, and application. Always refer to the manufacturer’s guidelines and recommendations for the particular AC motor in use. By following proper maintenance practices, AC motors can operate optimally, minimize downtime, and have an extended service life.

induction motor

Are there energy-saving technologies or features available in modern AC motors?

Yes, modern AC motors often incorporate various energy-saving technologies and features designed to improve their efficiency and reduce power consumption. These advancements aim to minimize energy losses and optimize motor performance. Here are some energy-saving technologies and features commonly found in modern AC motors:

  • High-Efficiency Designs: Modern AC motors are often designed with higher efficiency standards compared to older models. These motors are built using advanced materials and optimized designs to reduce energy losses, such as resistive losses in motor windings and mechanical losses due to friction and drag. High-efficiency motors can achieve energy savings by converting a higher percentage of electrical input power into useful mechanical work.
  • Premium Efficiency Standards: International standards and regulations, such as the NEMA Premium® and IE (International Efficiency) classifications, define minimum energy efficiency requirements for AC motors. Premium efficiency motors meet or exceed these standards, offering improved efficiency compared to standard motors. These motors often incorporate design enhancements, such as improved core materials, reduced winding resistance, and optimized ventilation systems, to achieve higher efficiency levels.
  • Variable Frequency Drives (VFDs): VFDs, also known as adjustable speed drives or inverters, are control devices that allow AC motors to operate at variable speeds by adjusting the frequency and voltage of the electrical power supplied to the motor. By matching the motor speed to the load requirements, VFDs can significantly reduce energy consumption. VFDs are particularly effective in applications where the motor operates at a partial load for extended periods, such as HVAC systems, pumps, and fans.
  • Efficient Motor Control Algorithms: Modern motor control algorithms, implemented in motor drives or control systems, optimize motor operation for improved energy efficiency. These algorithms dynamically adjust motor parameters, such as voltage, frequency, and current, based on load conditions, thereby minimizing energy wastage. Advanced control techniques, such as sensorless vector control or field-oriented control, enhance motor performance and efficiency by precisely regulating the motor’s magnetic field.
  • Improved Cooling and Ventilation: Effective cooling and ventilation are crucial for maintaining motor efficiency. Modern AC motors often feature enhanced cooling systems, including improved fan designs, better airflow management, and optimized ventilation paths. Efficient cooling helps prevent motor overheating and reduces losses due to heat dissipation. Some motors also incorporate thermal monitoring and protection mechanisms to avoid excessive temperatures and ensure optimal operating conditions.
  • Bearings and Friction Reduction: Friction losses in bearings and mechanical components can consume significant amounts of energy in AC motors. Modern motors employ advanced bearing technologies, such as sealed or lubrication-free bearings, to reduce friction and minimize energy losses. Additionally, optimized rotor and stator designs, along with improved manufacturing techniques, help reduce mechanical losses and enhance motor efficiency.
  • Power Factor Correction: Power factor is a measure of how effectively electrical power is being utilized. AC motors with poor power factor can contribute to increased reactive power consumption and lower overall power system efficiency. Power factor correction techniques, such as capacitor banks or power factor correction controllers, are often employed to improve power factor and minimize reactive power losses, resulting in more efficient motor operation.

By incorporating these energy-saving technologies and features, modern AC motors can achieve significant improvements in energy efficiency, leading to reduced power consumption and lower operating costs. When considering the use of AC motors, it is advisable to select models that meet or exceed recognized efficiency standards and consult manufacturers or experts to ensure the motor’s compatibility with specific applications and energy-saving requirements.

induction motor

Can you explain the basic working principle of an AC motor?

An AC motor operates based on the principles of electromagnetic induction. It converts electrical energy into mechanical energy through the interaction of magnetic fields. The basic working principle of an AC motor involves the following steps:

  1. The AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. The rotor is the rotating part of the motor and is connected to a shaft.
  2. When an alternating current (AC) is supplied to the stator windings, it creates a changing magnetic field.
  3. The changing magnetic field induces a voltage in the rotor windings, which are either short-circuited conductive bars or coils.
  4. The induced voltage in the rotor windings creates a magnetic field in the rotor.
  5. The magnetic field of the rotor interacts with the rotating magnetic field of the stator, resulting in a torque force.
  6. The torque force causes the rotor to rotate, transferring mechanical energy to the connected shaft.
  7. The rotation of the rotor continues as long as the AC power supply is provided to the stator windings.

This basic working principle is applicable to various types of AC motors, including induction motors and synchronous motors. However, the specific construction and design of the motor may vary depending on the type and intended application.

China manufacturer AC/DC Electrical Motor for Cross Flow Fan/Blower Fan   vacuum pump booster	China manufacturer AC/DC Electrical Motor for Cross Flow Fan/Blower Fan   vacuum pump booster
editor by CX 2024-05-17

China Standard 15W/30W/60W 70mm BLDC Electrical Gear Motor with Driver with Great quality

Product Description

15W/30W/60W 70mm BLDC Electrical Gear Motor with Driver

Introduction

We have both DC gear motor and Brushless dc gear motor, including 5 kinds of 300 products. The watt is from 6W to 400W, voltage is from 12VDC to 310VDC. The advantages of our motors are steady work, big starting, and rated torque, low noise, high efficiency, and long life.
Specification

1. Dimensions: 70mm
2. Rated Power: 15W/30W/60W
3. Voltage: 12/24/310V
5. Motor voltage, power, and speed can be customized according to your request under the allowed circumstance of adoptable dimension.

Motor Data

Type  Voltage  Rated Power Rated Torque  No load Speed No load Current Rated Speed Rated Current Hall  Life  Length Internal Drive Weight
W N.m RPM A RPM A (Y/N) (Hours) mm g
GSBLD60S15D12 12 15 0.072 2800 < 0.8 2000 1.56 Both > 5000 59 YES 800
GSBLD60S15D24 24 15 0.072 2800 < 0.5 2000 0.78 Both > 5000 59 YES 800
GSBLD60S15D310 310 15 0.072 2700 < 0.3 2000 0.06 Both > 5000 59 YES 800
GSBLD60S30D12 12 30 0.143 2800 < 0.9 2000 3.13 Both > 5000 64 YES 900
GSBLD60S30D24 24 30 0.143 2800 < 0.5 2000 1.56 Both > 5000 64 YES 900
GSBLD60S30D310 310 30 0.143 2700 < 0.3 2000 0.12 Both > 5000 64 YES 900
GSBLD60S30D24 24 60 0.287 2800 < 0.5 2000 3.13 Both > 5000 74 YES 1200
GSBLD60S30D310 310 60 0.287 2700 < 0.3 2000 0.24 Both > 5000 74 YES 1200

Gearbox Data

Gear Ratio  3 3.6 5 6 7.5 9 10 12.5 15 18 20 25 30 36 40 50 60 75 90 100 120 150 180 200
Output speed
RPM
667 556 400 333 267 222 320 160 133 111 100 80 67 56 50 40 33 27 22 20 17 13 11 10
Allowance Torque
 N.m    
0.21  0.25  0.34  0.41  0.52  0.62  0.69  0.86  1.03  1.24  1.24  1.56  1.87  2.24  2.49  3.11  3.38  4.22  4.90  4.90  4.90  4.90  4.90  4.90 

Dimensional Drawing

View Of Item

 

Packing and Delivery

 

Exhibitions

About CHINAMFG Power

Greensky Power Company Limited is a China-based international company who is specialized in electric motor, gearbox, and controlling system development, manufacturing, quality controlling, and trading.

Mission: 
We are dedicated to developing an international electric motor company that can deliver one-stop reliable products with customer-oriented service.

History:
CHINAMFG was established in 2571 by CHINAMFG Cheng in Los Angeles, USA, and moved to HangZhou, China in 2011. In the past years, the team of CHINAMFG continues to create value for our esteemed customers all over the world by building up a wide and reliable supply chain management system, effective quality & delivery time control system, cost efficient manufacturing system, and fast-respond professional service.

Certificates

 

FAQ

1 Q: What’s your MOQ for the motor?
 A: 1unit is ok for sample testing

2 Q: What about your warranty for your motor?
A: One year.

3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms?
A: TT, western union, and PayPal. 100% payment in advance for orders less than $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing?
A: Carton, Plywood case. If you need more, we can pack all goods in pallets.

6 Q: What information should be given, if I buy motors from you?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the motors?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

We hope you will enjoy cooperating with us.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Control
Casing Protection: Protection Type
Number of Poles: 4
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

What is the significance of gear reduction in gear motors, and how does it affect efficiency?

Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:

Significance of Gear Reduction:

1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.

2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.

3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.

Effect on Efficiency:

While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:

1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.

2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.

It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.

In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China Standard 15W/30W/60W 70mm BLDC Electrical Gear Motor with Driver   with Great quality China Standard 15W/30W/60W 70mm BLDC Electrical Gear Motor with Driver   with Great quality
editor by CX 2024-05-16

China Standard CHINAMFG L-Shape AC Gear Motor for Biomass Pellet Boiler System vacuum pump diy

Product Description

Greensky L-shape AC Gear Motor for Biomass Pellet Boiler System

Introduction

Generally,Mirco induction motor refers to the motor rotated by the induction.Induction motor relies on capacitor and eletromagnetism when starting and rotating.Though its starting torque is not very high, it has a simple structure,high efficiency and can rotate continue.

Specification
 

Note:

Motor voltage, power and speed will be customized according to your request under the allowed circumstance of adoptable dimension.

View Of Item

 

About CHINAMFG Power

Greensky Power Company Limited is a China based international company who is specialized in electric motor, gearbox and controlling system developing, manufacturing, quality controlling and trading.

Mission:
We are dedicated to develop an international electric motor company who can deliver one-stop reliable products with customer-oriented service.

History:
Greensky was established in 2571 by CHINAMFG Cheng in Los Angeles, USA and moved to HangZhou, China in 2011. In the past 8 years, the team of CHINAMFG continues to create the value to our esteemed customers all over the world by building up wide and reliable supply chain management system, effective quality & delivery time control system, cost efficiency manufacturing  system and fast-respond professional service.

Location: Xihu (West Lake) Dis. district, HangZhou, China
Xihu (West Lake) Dis. is a high-tech zone which is the center of oversea Chinese talent entrepreneurs. Some famous neighbours include Alibaba, Netease and Geely corporation.

Background:
Greensky is a subsidiary of EagleEye Capital Limited who has 3 manufacturing plants and 1 sales office with more than 500 employees and overall 200 million sales.

Company Facilities

Certificates

Overseas Exhibitions

FAQ:

1 Q: What’s your MOQ ?
   A: 1unit is acceptable.  

2 Q: What about your warranty?
 
 A: 1-2 years.

3 Q: Do you provide OEM service with customer-logo?
   A: Yes, we could do OEM orders.

4 Q: How about your payment terms ?
   
A: TT, western union and paypal. 100% payment in advanced for orders less $10,000. 30% deposit and balance before delivery for orders over $10,000.

5 Q: How about your packing ?
   
A: Carton, Plywood case and foam inside. If you need more, we can pack all goods with pallet 

6 Q: What information should be given in the inquiry?
   
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver our order?
   
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

Welcome your inquiry! We’re at your service for 7×24 hours.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Casing Protection: Protection Type
Number of Poles: 4
Starting Mode: Auto-induction Voltage-reduced Starting
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China Standard CHINAMFG L-Shape AC Gear Motor for Biomass Pellet Boiler System   vacuum pump diyChina Standard CHINAMFG L-Shape AC Gear Motor for Biomass Pellet Boiler System   vacuum pump diy
editor by CX 2024-05-16

China factory 400kw 3phase AC Asynchronous Motor for Industry with Good quality

Product Description

 

Product Description

Our products strictly enforce the IEC motor production standards, and after ISO9001 quality management system of strict quality control, to ensure that my company’s high-quality products. My company’s products in many areas have been the majority of customers praise.

Here we briefly introduce my company’s products

Motor frame
Motor frame: the use of domestic high-quality 45 # steel plate welded processing, with surface processing size tolerance should be less than 0.01mm, to ensure that the mechanical properties of the motor.
 
Motor spindle
Spindle material forged 45A steel. After quenched and tempered after rough car, fine car, washing, grinding and other processes from processing, to ensure the overall mechanical properties of the spindle and precision tolerance size.

Stator rotor core
(1) fixed rotor core is the use of low loss, high permeability, high stacking coefficient, the surface of the insulating film adhesion and good weldability, no time, the thickness of 0.5mm electrician high-quality grain non-oriented cold rolling Silicon steel sheet laminated. Cold rolled silicon steel sheet performance indicators should not be less than GB2521-88 requirements, the material used by the performance of not less than 50W310. Each piece of silicon steel sheet should be no burr, both sides coated with F-class insulation material paint to reduce the eddy current loss.
(2) fixed rotor core ventilation groove layout so that the air flow smooth and smooth, so that the stator core is fully cooled, the wind resistance loss is small.
 
Stator winding coil
Stator winding coil using domestic high-quality manufacturers to provide the F-class insulation grade enameled wire or double glass fiber flat copper wire wound around. In the manufacturing process after several inter-turn pulse voltage test and ground pressure test.

The stator rotor winding is embedded in the core  
The stator rotor winding: 100% pure copper flat copper bending, F-class insulation mica wrapped.

Stator rotor winding wiring
In the manufacturing process with silver copper argon arc welding, and with F-class insulation mica will be welded at the package so the motor insulation performance is excellent and reliable, good mechanical strength, moisture resistance.
 
Stator winding rotor winding vacuum impregnation
Using foreign advanced vacuum pressure impregnation solvent-free paint equipment and process (VPI) treatment. Has a good anti-corona and anti-corrosion resistance, in the groove, the end of the site to take anti-halo measures.
Therefore, the motor insulation performance is excellent and reliable, good mechanical strength, moisture resistance.

Rotor fine processing and dynamic balance check
Rotor fine processing to ensure the stability of the stator and rotor between the uniform
Dynamic balancing checks ensure good mechanical performance of the motor. 
 
Machine assembly and experiment
experimental projects
Mechanical inspection/Determination of DC resistanceDetermination of insulation resistanceNo load testDetermination of vibration and temperature riseDetermination of open circuit voltage of rotorStall testWinding to ground pressureTurnstrap test30KV DC leakage test.

Feature

Y, YR series, YKK, YKS, YRKK, YRKS series medium sized high voltage 3 phases asynchronous motors (shaft height 355-1000mm) are our optimized product series adopted the technical standard of high voltage three-phases asynchronous motors introduced from ABB and established on the basis of our experience of manufacturing high voltage motors, for upgrading the old JS, JSQ, JR and JRQ series.
These series motors adopt fine materials, excellent workmanship and features low operation cost, low noise, low vibration, high reliability and convenience for installation and maintenance.
The motors of these series meet the National Standard GB755 (Fundamental Technical Requirements For Rotation Electrical Machines), IEC Standards and Enterprise Standard of Mechanical and Electronic Industries Department JB/DQ3134, JB/DQ3135, JB/DQ3436 and JB/DQ3437.
The mechanical dimensions and tolerances of this series of motors conform with the China national standard GB l800-1804 and the ISO standard.

In respect to enclosure protection degree, the motor of these series are of IP23 and IP44 of GB4942.1 and IEC34-5 (Classification of Enclosure Protection of Electrical Machines). Motors of drip-proof IP23 can be modified to motors of pipe ventilation IP44 CHINAMFG request of customer requests. Other protection degree such as IP24 and IP54 are also possible by separate agreement if customer requests.
In respect to type of cooling, the motors of these series are of IC01, IC611 and IC81W of China National Standard GB1993 and IEC34-6 (Type of Cooling of Electrical Machines). Other type of cooling are also possible by separate agreement if customer requests.
In respect to type of mounting the motors of these series are of IMB3 horizontal with feet, satisfying the requirements of GB997 and IEC34-7 (Construction and Code for Type of Mounting of Electrical Machines).

Motor Performance
Power range: 160kw-6000kw
Frame Size: 355-1000mm
Rated Voltage: 3.3KV 6.6KV 10KV 11KV 13.8KV
Speed; 3000rpm 1500rpm 1000rpm 750rpm 600rpm
Protection Class: IP44 IP54 IP55
Cooling type; IC611 IC616
Ambient Temperature: -15° C~40° C
Altitude: Not exceed 1000 Meter
Rated Frequency: 50Hz/60Hz
Insulation Class: F
Temprature rise: B
Working Duty: S1(Continuous)
 

No. Squirrel cage motor Y YKK YKS Y2
Slip ring motor YR YRKK YRKS /
1 Structure Box-type construction, made up of steel plates welded with each other Compact struction
2 Cooling method IC01 or (IC11, IC21, IC31) IC611 or IC616 IC81W IC411
3 Natural ventilation, with top mounted protection cover With top mounted air-air cooler With top mounted air-water cooler  
4 Protection type IP23 IP44 or IP54 IP44 or IP54 IP54
5 Insulation F
6 Mounting arrangement IMB3
7 Voltage available 3kv, 3.3kv; 6kv, 6.6kv; 10kv, 11kv
8 Frequency available 50HZ 60HZ 0-100HZ

 

 

Detailed Photos

Company Profile

FAGGIOLATI HangZhou is an innovative and efficient supplier of fluid equipment. The company’s quality management system fully meets the requirements of ISO90001 quality system certification, ISO14001 environmental system certification and OHSAS18001 safety system certification and has obtained the Chinese national certification.
We are committed to providing high-end technologies and services that improve water, air and the environment around the world, innovating for the benefit of our customers, satisfying them and benefiting our employees. 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Operating Speed: High Speed
Number of Stator: Three-Phase
Rotor Structure: Winding Type
Casing Protection: Explosion-Proof Type
Starting Mode: Auto-induction Voltage-reduced Starting
Customization:
Available

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induction motor

What factors should be considered when selecting an AC motor for a particular application?

When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:

  1. Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
  2. Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
  3. Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
  4. Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
  5. Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
  6. Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
  7. Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
  8. Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.

By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.

induction motor

Are there energy-saving technologies or features available in modern AC motors?

Yes, modern AC motors often incorporate various energy-saving technologies and features designed to improve their efficiency and reduce power consumption. These advancements aim to minimize energy losses and optimize motor performance. Here are some energy-saving technologies and features commonly found in modern AC motors:

  • High-Efficiency Designs: Modern AC motors are often designed with higher efficiency standards compared to older models. These motors are built using advanced materials and optimized designs to reduce energy losses, such as resistive losses in motor windings and mechanical losses due to friction and drag. High-efficiency motors can achieve energy savings by converting a higher percentage of electrical input power into useful mechanical work.
  • Premium Efficiency Standards: International standards and regulations, such as the NEMA Premium® and IE (International Efficiency) classifications, define minimum energy efficiency requirements for AC motors. Premium efficiency motors meet or exceed these standards, offering improved efficiency compared to standard motors. These motors often incorporate design enhancements, such as improved core materials, reduced winding resistance, and optimized ventilation systems, to achieve higher efficiency levels.
  • Variable Frequency Drives (VFDs): VFDs, also known as adjustable speed drives or inverters, are control devices that allow AC motors to operate at variable speeds by adjusting the frequency and voltage of the electrical power supplied to the motor. By matching the motor speed to the load requirements, VFDs can significantly reduce energy consumption. VFDs are particularly effective in applications where the motor operates at a partial load for extended periods, such as HVAC systems, pumps, and fans.
  • Efficient Motor Control Algorithms: Modern motor control algorithms, implemented in motor drives or control systems, optimize motor operation for improved energy efficiency. These algorithms dynamically adjust motor parameters, such as voltage, frequency, and current, based on load conditions, thereby minimizing energy wastage. Advanced control techniques, such as sensorless vector control or field-oriented control, enhance motor performance and efficiency by precisely regulating the motor’s magnetic field.
  • Improved Cooling and Ventilation: Effective cooling and ventilation are crucial for maintaining motor efficiency. Modern AC motors often feature enhanced cooling systems, including improved fan designs, better airflow management, and optimized ventilation paths. Efficient cooling helps prevent motor overheating and reduces losses due to heat dissipation. Some motors also incorporate thermal monitoring and protection mechanisms to avoid excessive temperatures and ensure optimal operating conditions.
  • Bearings and Friction Reduction: Friction losses in bearings and mechanical components can consume significant amounts of energy in AC motors. Modern motors employ advanced bearing technologies, such as sealed or lubrication-free bearings, to reduce friction and minimize energy losses. Additionally, optimized rotor and stator designs, along with improved manufacturing techniques, help reduce mechanical losses and enhance motor efficiency.
  • Power Factor Correction: Power factor is a measure of how effectively electrical power is being utilized. AC motors with poor power factor can contribute to increased reactive power consumption and lower overall power system efficiency. Power factor correction techniques, such as capacitor banks or power factor correction controllers, are often employed to improve power factor and minimize reactive power losses, resulting in more efficient motor operation.

By incorporating these energy-saving technologies and features, modern AC motors can achieve significant improvements in energy efficiency, leading to reduced power consumption and lower operating costs. When considering the use of AC motors, it is advisable to select models that meet or exceed recognized efficiency standards and consult manufacturers or experts to ensure the motor’s compatibility with specific applications and energy-saving requirements.

induction motor

Are there different types of AC motors, and what are their specific applications?

Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:

  1. Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
  2. Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
  3. Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
  4. Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
  5. Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.

These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.

China factory 400kw 3phase AC Asynchronous Motor for Industry   with Good quality China factory 400kw 3phase AC Asynchronous Motor for Industry   with Good quality
editor by CX 2024-05-16

China factory Ks Pinge Cbb61 P2 4UF 450V China Supplier for AC Motor Washing Machine Capacitor vacuum pump electric

Product Description

Model CBB61 Fan Capacitor
Safety approvals UL/TUV/VDE/CQC
Quoted standard GB/T3667.1, UL810 ,EN65712-1
Type of working Continuous
Operating class CLASS B – 10000 hours
CLASS C – 3000 hours
/Operating Min. / MaxTemperature: -25/70ºC;-40/70ºC;-40/85ºC;-40/105ºC
Storage: -40 / 70ºC
Rated Voltage UN (a.c.): 250~450 Volt a.c.
Rated Frequency fN(Hz): 50Hz / 60Hz
Voltage rise/fall time (max): 15 Volt / µs
Maximum Permissible Voltage: 1.10 x Rated Voltage
Maximum Permissible Current: 1.30 x Rated Current
Dissipation factor, tgδ: 20 x 10-4 at 20°C, 50 Hz
Class of safety protection: S3(P2)
Maximum altitude: 2000 m
Capacitance Tolerance (standard) ± 5 %
Mounting: Any position
Case ABS,PBT,V0 (UL94 standard)
Filling Resin Self-extinguishing epoxy V0(UL94 standard)
Dielectric Polypropylene film
Plates Self-healing metal layer,
Segmented film
Voltage test terminal to terminal 2 x UN for 5 s
Voltage test terminal to case: 2200 Volt for 2 s
Insulation resistance (20ºC) Between terminals≥2000MΩ .μF   (500Vdc,60s)
Leakage – Clearance in air between parts under voltage ≥ 5mm
Vibration test IEC 60068-2-6

 CBB65 Electronics Component Film Motor Run High Voltage AC Power Knitting Machine Capacitor
braking resistor  choke coil  capacitor resistor  facon capacitor distributor  knitting machine  capacitor  capacitor price   energy discharge capacitor
hisense washing machine and dryer  energy discharge capacitor  electrolytic capacitor  super capacitor  epcos capacitor  polyester capacitor capacitor bank  high voltage capacitor  capacitor for motor starting fan capacitor  CBB65cbb65 capacitor, air conditioner motor run capacitor, motor run capacitor, compressor capacitor, aluminum capacitor, washing machine capacitor.
Cbb65 AC dual capacitor 1.Widely applied to starting and running of AC single-phase motors at 50Hz/60Hz frequency power Self-healing property
High stability and reliablity Safer with Anti-explosion design.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Dry Type Metalized Polypropylene Film Capacitor
Model: Cbb61 Terminal Type Capacitor
Rated Voltage: 250V.AC~450V.AC
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

induction motor

What factors should be considered when selecting an AC motor for a particular application?

When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:

  1. Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
  2. Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
  3. Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
  4. Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
  5. Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
  6. Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
  7. Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
  8. Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.

By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.

induction motor

Where can individuals or businesses find reliable information on selecting, installing, and maintaining AC motors?

When seeking information on selecting, installing, and maintaining AC motors, individuals and businesses can refer to various reliable sources. These sources provide valuable guidance, recommendations, and best practices related to AC motors. Here are some places where one can find reliable information:

  • Manufacturer’s Documentation: AC motor manufacturers often provide detailed documentation, including product catalogs, technical specifications, installation guides, and maintenance manuals. These documents offer specific information about their motors, such as performance characteristics, electrical requirements, mounting instructions, and recommended maintenance procedures. Manufacturers’ websites are a common source for accessing these resources.
  • Industry Associations: Industry associations related to electrical engineering, motor manufacturing, or specific applications (e.g., HVAC, pumps, or industrial machinery) can be excellent resources for reliable information. These associations often publish technical articles, guidelines, and standards that cover a wide range of topics, including motor selection, installation practices, efficiency standards, and maintenance recommendations. Examples of such associations include the National Electrical Manufacturers Association (NEMA), the Institute of Electrical and Electronics Engineers (IEEE), and the Air Conditioning, Heating, and Refrigeration Institute (AHRI).
  • Professional Electricians and Engineers: Consulting with professional electricians or electrical engineers who specialize in motor applications can provide valuable insights. These professionals possess practical knowledge and experience in selecting, installing, and maintaining AC motors. They can offer personalized advice based on specific project requirements and industry best practices.
  • Energy Efficiency Programs and Agencies: Energy efficiency programs and agencies, such as government departments, utility companies, or environmental organizations, often provide resources and guidance on energy-efficient motor selection and operation. These programs may offer information on motor efficiency standards, rebate programs for high-efficiency motors, and energy-saving practices. Examples include the U.S. Department of Energy (DOE) and its Energy Star program.
  • Online Technical Forums and Communities: Online forums and communities focused on electrical engineering, motor applications, or specific industries can be valuable sources of information. Participating in these forums allows individuals and businesses to interact with experts, discuss motor-related topics, and seek advice from professionals and enthusiasts who have firsthand experience with AC motors.
  • Books and Publications: Books and technical publications dedicated to electrical engineering, motor technology, or specific applications can provide comprehensive information on AC motors. These resources cover topics ranging from motor theory and design principles to practical installation techniques and maintenance procedures. Libraries, bookstores, and online retailers offer a wide selection of relevant publications.

When accessing information from these sources, it is important to ensure that the information is up-to-date, reliable, and relevant to the specific application or requirements. Consulting multiple sources and cross-referencing information can help verify accuracy and establish a well-rounded understanding of AC motor selection, installation, and maintenance.

induction motor

What are the key advantages of using AC motors in industrial applications?

AC motors offer several key advantages that make them highly suitable for industrial applications. Here are some of the main advantages:

  1. Simple and Robust Design: AC motors, particularly induction motors, have a simple and robust design, making them reliable and easy to maintain. They consist of fewer moving parts compared to other types of motors, which reduces the likelihood of mechanical failure and the need for frequent maintenance.
  2. Wide Range of Power Ratings: AC motors are available in a wide range of power ratings, from small fractional horsepower motors to large industrial motors with several megawatts of power. This versatility allows for their application in various industrial processes and machinery, catering to different power requirements.
  3. High Efficiency: AC motors, especially modern designs, offer high levels of efficiency. They convert electrical energy into mechanical energy with minimal energy loss, resulting in cost savings and reduced environmental impact. High efficiency also means less heat generation, contributing to the longevity and reliability of the motor.
  4. Cost-Effectiveness: AC motors are generally cost-effective compared to other types of motors. Their simple construction and widespread use contribute to economies of scale, making them more affordable for industrial applications. Additionally, AC motors often have lower installation and maintenance costs due to their robust design and ease of operation.
  5. Flexible Speed Control: AC motors, particularly induction motors, offer various methods for speed control, allowing for precise adjustment of motor speed to meet specific industrial requirements. Speed control mechanisms such as variable frequency drives (VFDs) enable enhanced process control, energy savings, and improved productivity.
  6. Compatibility with AC Power Grid: AC motors are compatible with the standard AC power grid, which is widely available in industrial settings. This compatibility simplifies the motor installation process and eliminates the need for additional power conversion equipment, reducing complexity and cost.
  7. Adaptability to Various Environments: AC motors are designed to operate reliably in a wide range of environments. They can withstand variations in temperature, humidity, and dust levels commonly encountered in industrial settings. Additionally, AC motors can be equipped with protective enclosures to provide additional resistance to harsh conditions.

These advantages make AC motors a popular choice for industrial applications across various industries. Their simplicity, reliability, cost-effectiveness, energy efficiency, and speed control capabilities contribute to improved productivity, reduced operational costs, and enhanced process control in industrial settings.

China factory Ks Pinge Cbb61 P2 4UF 450V China Supplier for AC Motor Washing Machine Capacitor   vacuum pump electricChina factory Ks Pinge Cbb61 P2 4UF 450V China Supplier for AC Motor Washing Machine Capacitor   vacuum pump electric
editor by CX 2024-05-16

China wholesaler Dia. 32mm DC Planetary Geared Brush Motor vacuum pump diy

Product Description

Dia.32mm DC Planetary Geared Brush Motor
 

Product Description

Can be customized

12V plastic DC gear motor

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD032032-94 12.0 57 230 52 715 4759 467 88.2 25000 80000 94 45.7
ZWBPD032032-133 12.0 41 230 36 715 6733 660 25000 80000 133
ZWBPD032032-188 12.0 29 230 26 715 9518 933 20000 80000 188
ZWBPD032032-272 12.0 20 265 18 715 10328 1013 98.2 25000 80000 272 55.7
ZWBPD032032-383 12.0 14 265 13 715 14542 1426 25000 80000 383
ZWBPD032032-540 12.0 10 265 9 715 20503 2011 25000 80000 540
ZWBPD032032-763 12.0 7 265 6 715 25000 2452 25000 80000 763
ZWBPD032032-1076 12.0 5 265 5 715 20000 1961 20000 80000 1076

above specifications just for reference and customizable according to requirements.

Integrated Drive Control Module.

Please let us know your requirements and we will provide you with micro transmission solutions.

2D Drawing

Detailed Photos

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop

Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Reducer
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China wholesaler Dia. 32mm DC Planetary Geared Brush Motor   vacuum pump diyChina wholesaler Dia. 32mm DC Planetary Geared Brush Motor   vacuum pump diy
editor by CX 2024-05-16

China supplier CHINAMFG Pd012012-24 Kids Toy 12mm 12V 24V Brush DC Gear Motor 30W Electric Car Motor 313rpm for Kids Cars vacuum pump connector

Product Description

12MM DC Planetary plastic dc Gear Motor
 

Product Description

above specifications just for reference and customizable according to requirements.

motor specifications:12mm motor
motors (optional) brushless dc motor,brushed dc motor,stepper motor,coreless motor
voltage(optional) 3-24v
input speed <=30000rpm
current 150mA max

performance Data:12mm Planetary Gearbox brushed motor / Stepper Motor / Coreless Motor
Model Rated Speed Max Speed Max Rated Torque Max Instant Torque Reduction Ratio Gearbox Length Overall Length
  rpm rpm gf.cm gf.cm   mm mm
PD012012-4 1875 7500 200 500 4 9.5 24.5
PD012012-6 1250 5000 200 500 6 9.5 24.5
PD012012-16 469 1875 400 800 16 13.3 28.3
PD012012-24 313 1250 400 800 24 13.3 28.3
PD012012-36 208 833 400 800 36 13.3 28.3
PD012012-64 117 469 600 1200 64 17.1 32.1
PD012012-96 78 313 600 1200 96 17.1 32.1
PD012012-144 52 208 600 1200 144 17.1 32.1
PD012012-216 35 139 600 1200 216 17.1 32.1
PD012012-256 29 117 850 1700 256 20.9 35.9
PD012012-384 20 78 850 1700 384 20.9 35.9
PD012012-576 13 52 850 1700 576 20.9 35.9
PD012012-864 9 35 850 1700 864 20.9 35.9
PD012012-1296 6 23 850 1700 1296 20.9 35.9
* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required.

Please let us know your requirements and we will provide you with micro transmission solutions.
 

Product details show:

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop

Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
Please send an inquiry

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China supplier CHINAMFG Pd012012-24 Kids Toy 12mm 12V 24V Brush DC Gear Motor 30W Electric Car Motor 313rpm for Kids Cars   vacuum pump connector	China supplier CHINAMFG Pd012012-24 Kids Toy 12mm 12V 24V Brush DC Gear Motor 30W Electric Car Motor 313rpm for Kids Cars   vacuum pump connector
editor by CX 2024-05-16