Product Description
Taibang gear motor is ideal drive for all kinds of industrial automation products for both industrial and commercial application.
What you can be provided by us is steady quality products(quite and efficient performance gear motor) and engineering solution.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor , CH/CV medium gear motors , Planetary gear motor,Worm gear motor,Right angle CHINAMFG and hollow shaft gear motor, etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
Motor Model Instruction
| Frame Type | Output Shaft Diameter | Power | Gear Ratio | Motor Type |
| CH:Horizontal CV:Vertical |
18,22,28,32,40,50 | 1/8HP=0.1KW 1/4HP=0.2KW 1/2HP=0.4KW 1HP=0.75KW 2HP=1500W 3HP=2200W 5HP=3700W |
15 means 1:15 | A:Single Phase S:Three Phase L:DC motor |
Motor Specification
| Three Phase Gear Motor | Single Phase Gear Motor | ||
| Gear Motor | Gear | All internal gears are made of high precision special alloy steel and treated by carburzing and quenching | |
| Gearbox Material | Aluminum alloy die casting(Shaft diameter 18,22,28) Iron casting(Shaft diameter 32,40,50) | ||
| Lubricating Oil | The body is added with advanced lubricating oil before delivery.And no need to lubricate for maintenance | ||
| Motor | Power | 220/380V | 110/220V |
| Frequency | 50/60Hz | ||
| Cooling Method | Fully closed external fan | ||
| Starting Mode | Direct-on-line starting | Capacitor starting | |
| Housing Material | Advanced aluminum alloy | ||
| Insulation Grade | B grade | ||
| Protection Grade | Aluminum housing junction box IP54,Iron junction box IP20 | ||
| Brake | Action Mode | No exciting brake(Power off brake) | |
| Voltage | DC90-110V,with rectifier AC110V/220V | ||
| Enviroment | Temperature | -10ºC~40ºC | |
| Humidity | Below 90%(noncondensing) | ||
| Use Occasion | Indoor,Below 1000 metres | ||
Should you any questions,please feel free to contact Ms Susan Liu directly.
Please leave me message or send me inquiry.I will be back to you asap.
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| Application: | Feeding Machine/Conveyor/Crop Grain Elevator |
|---|---|
| Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Number of Poles: | 4 |
| Starting Mode: | Direct on-line Starting |
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can AC motors be used in both residential and commercial settings?
Yes, AC motors can be used in both residential and commercial settings. The versatility and wide range of applications of AC motors make them suitable for various environments and purposes.
In residential settings, AC motors are commonly found in household appliances such as refrigerators, air conditioners, washing machines, fans, and pumps. These motors are designed to meet the specific requirements of residential applications, providing reliable and efficient operation for everyday tasks. For example, air conditioners utilize AC motors to drive the compressor and fan, while washing machines use AC motors for agitating and spinning the drum.
In commercial settings, AC motors are extensively used in a wide range of applications across different industries. They power machinery, equipment, and systems that are crucial for commercial operations. Some common examples include:
- Industrial machinery and manufacturing equipment: AC motors drive conveyor belts, pumps, compressors, mixers, fans, blowers, and other machinery used in manufacturing, production, and processing facilities.
- HVAC systems: AC motors are used in commercial heating, ventilation, and air conditioning (HVAC) systems to drive fans, blowers, and pumps for air circulation, cooling, and heating.
- Commercial refrigeration: AC motors are utilized in commercial refrigeration systems for powering compressors, condenser fans, and evaporator fans in supermarkets, restaurants, and cold storage facilities.
- Office equipment: AC motors are present in various office equipment such as printers, photocopiers, scanners, and ventilation systems, ensuring their proper functioning.
- Transportation: AC motors are used in electric vehicles, trams, trains, and other forms of electric transportation systems, providing the necessary propulsion.
- Water and wastewater treatment: AC motors power pumps, mixers, and blowers in water treatment plants, wastewater treatment plants, and pumping stations.
The adaptability, efficiency, and controllability of AC motors make them suitable for a wide range of residential and commercial applications. Whether it’s powering household appliances or driving industrial machinery, AC motors play a vital role in meeting the diverse needs of both residential and commercial settings.
What are the common signs of AC motor failure, and how can they be addressed?
AC motor failure can lead to disruptions in various industrial and commercial applications. Recognizing the common signs of motor failure is crucial for timely intervention and preventing further damage. Here are some typical signs of AC motor failure and potential ways to address them:
- Excessive Heat: Excessive heat is a common indicator of motor failure. If a motor feels excessively hot to the touch or emits a burning smell, it could signify issues such as overloaded windings, poor ventilation, or bearing problems. To address this, first, ensure that the motor is properly sized for the application. Check for obstructions around the motor that may be impeding airflow and causing overheating. Clean or replace dirty or clogged ventilation systems. If the issue persists, consult a qualified technician to inspect the motor windings and bearings and make any necessary repairs or replacements.
- Abnormal Noise or Vibration: Unusual noises or vibrations coming from an AC motor can indicate various problems. Excessive noise may be caused by loose or damaged components, misaligned shafts, or worn bearings. Excessive vibration can result from imbalanced rotors, misalignment, or worn-out motor parts. Addressing these issues involves inspecting and adjusting motor components, ensuring proper alignment, and replacing damaged or worn-out parts. Regular maintenance, including lubrication of bearings, can help prevent excessive noise and vibration and extend the motor’s lifespan.
- Intermittent Operation: Intermittent motor operation, where the motor starts and stops unexpectedly or fails to start consistently, can be a sign of motor failure. This can be caused by issues such as faulty wiring connections, damaged or worn motor brushes, or problems with the motor’s control circuitry. Check for loose or damaged wiring connections and make any necessary repairs. Inspect and replace worn or damaged motor brushes. If the motor still exhibits intermittent operation, it may require professional troubleshooting and repair by a qualified technician.
- Overheating or Tripping of Circuit Breakers: If an AC motor consistently causes circuit breakers to trip or if it repeatedly overheats, it indicates a problem that needs attention. Possible causes include high starting currents, excessive loads, or insulation breakdown. Verify that the motor is not overloaded and that the load is within the motor’s rated capacity. Check the motor’s insulation resistance to ensure it is within acceptable limits. If these measures do not resolve the issue, consult a professional to assess the motor and its electrical connections for any faults or insulation breakdown that may require repair or replacement.
- Decreased Performance or Efficiency: A decline in motor performance or efficiency can be an indication of impending failure. This may manifest as reduced speed, decreased torque, increased energy consumption, or inadequate power output. Factors contributing to decreased performance can include worn bearings, damaged windings, or deteriorated insulation. Regular maintenance, including lubrication and cleaning, can help prevent these issues. If performance continues to decline, consult a qualified technician to inspect the motor and perform any necessary repairs or replacements.
- Inoperative Motor: If an AC motor fails to operate entirely, there may be an issue with the power supply, control circuitry, or internal motor components. Check the power supply and connections for any faults or interruptions. Inspect control circuitry, such as motor starters or contactors, for any damage or malfunction. If no external faults are found, it may be necessary to dismantle the motor and inspect internal components, such as windings or brushes, for any faults or failures that require repair or replacement.
It’s important to note that motor failure causes can vary depending on factors such as motor type, operating conditions, and maintenance practices. Regular motor maintenance, including inspections, lubrication, and cleaning, is essential for early detection of potential failure signs and for addressing issues promptly. When in doubt, it is advisable to consult a qualified electrician, motor technician, or manufacturer’s guidelines for appropriate troubleshooting and repair procedures specific to the motor model and application.
What are the main components of an AC motor, and how do they contribute to its operation?
An AC motor consists of several key components that work together to facilitate its operation. These components include:
- Stator: The stator is the stationary part of an AC motor. It is typically made of a laminated core that provides a path for the magnetic flux. The stator contains stator windings, which are coils of wire wound around the stator core. The stator windings are connected to an AC power source and produce a rotating magnetic field when energized. The rotating magnetic field is a crucial element in generating the torque required for the motor’s operation.
- Rotor: The rotor is the rotating part of an AC motor. It is located inside the stator and is connected to a shaft. The rotor can have different designs depending on the type of AC motor. In an induction motor, the rotor does not have electrical connections. Instead, it contains conductive bars or coils that are short-circuited. The rotating magnetic field of the stator induces currents in the short-circuited rotor conductors, creating a magnetic field that interacts with the stator field and generates torque, causing the rotor to rotate. In a synchronous motor, the rotor contains electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed.
- Bearing: Bearings are used to support and facilitate the smooth rotation of the rotor shaft. They reduce friction and allow the rotor to rotate freely within the motor. Bearings are typically located at both ends of the motor shaft and are designed to withstand the axial and radial forces generated during operation.
- End Bells: The end bells, also known as end covers or end brackets, enclose the motor’s stator and rotor assembly. They provide mechanical support and protection for the internal components of the motor. End bells are typically made of metal and are designed to provide a housing for the bearings and secure the motor to its mounting structure.
- Fan or Cooling System: AC motors often generate heat during operation. To prevent overheating and ensure proper functioning, AC motors are equipped with fans or cooling systems. These help dissipate heat by circulating air or directing airflow over the motor’s components, including the stator and rotor windings. Effective cooling is crucial for maintaining the motor’s efficiency and extending its lifespan.
- Terminal Box or Connection Box: The terminal box is a housing located on the outside of the motor that provides access to the motor’s electrical connections. It contains terminals or connection points where external wires can be connected to supply power to the motor. The terminal box ensures a safe and secure connection of the motor to the electrical system.
- Additional Components: Depending on the specific design and application, AC motors may include additional components such as capacitors, centrifugal switches, brushes (in certain types of AC motors), and other control devices. These components are used for various purposes, such as improving motor performance, providing starting assistance, or enabling specific control features.
Each of these components plays a crucial role in the operation of an AC motor. The stator and rotor are the primary components responsible for generating the rotating magnetic field and converting electrical energy into mechanical motion. The bearings ensure smooth rotation of the rotor shaft, while the end bells provide structural support and protection. The fan or cooling system helps maintain optimal operating temperatures, and the terminal box allows for proper electrical connections. Additional components are incorporated as necessary to enhance motor performance and enable specific functionalities.
editor by CX 2024-04-03
China factory G3 Series Horizontal Type Helical Gear AC Motor vacuum pump belt
Product Description
|
item |
value |
|
Warranty |
1 year |
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Certification |
CE |
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Applicable Industries |
Manufacturing Plant, Construction works , Energy & Mining, Other |
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Customized support |
OEM |
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Gearing Arrangement |
Helical |
|
Place of Origin |
ZheJiang , China |
|
Input speed |
1400rpm |
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Material |
Aluminum |
|
Product name |
G3 Series Gearbox |
|
MOQ |
10pcs |
|
Color |
Customization |
PRODUCTS CHARACTERISTICS
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.
FAQ
Q1:Are you a manufacturer or trading company?
Yes, We are a leading manufacturer specialized in production of various kinds of small and medium-sized
motor.
Q2:How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q3:What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q4:What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
Q5:How about your delivery time?
For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty. For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.Please take the sales confirmation for final reference.
Q6:What’s your warranty terms?
One year
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | as for Request |
| Hardness: | Hardened Tooth Surface |
| Installation: | as for Request |
| Step: | as for Request |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2023-10-20