Product Description
Existing products do not meet your requirements,We can customize according to your requirements.
Shade-pole Motor Parameters | ||||
Model | Voltage(V) | Frequecy(Hz) | Power | RPM(r/min) |
ZF6125-5 | 220-240 | 50 | 28 | 2850 |
ZF6125-8 | 110 | 60 | 28 | 3400 |
ZF6120-4 | 120 | 60 | 30 | 2900 |
The motors can be customized accroding to the different voltage, frequecy, power, and rotation speed. |
ABOUT US
CERTIFICATE
FQA
Q:Can I get a sample before the order because I really don’t know how is your quality?
A: We offer free sample service! Do not hesitate to send inquiry to get the free sample!
Q:What’s the delivery time? Because we really need them is urgently?
A:7days For sending sample order. 20-30days for regular order , depends your order quantity .
Q:What’s the warranty period for your products?
A: One year.
Q:How to send a inquiry for more information?
A:.When you send enquiry to us,please let us know your WECHAT,VIBER,WHATSAPP or SKYPE ID,so that we can quote the offer at once. We are always on line waiting for you.
Q: Are you a manufacturer or trading company?
A:We are a manufacturer specialized MOTOR since 2013, such as washing machine motor , fan motor , shade-pole motor …
Q:What certificate do you have?
A: We have CE,CCC, ISO9001 and CQC Certificate.
Q:Why you choose us?
A: good quality , competitive price
THANKS FOR YOUR TIME .
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Application: | Universal |
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Speed: | High Speed |
Number of Stator: | Single-Phase |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample |
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Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there specific maintenance requirements for AC motors to ensure optimal performance?
Yes, AC motors have specific maintenance requirements to ensure their optimal performance and longevity. Regular maintenance helps prevent unexpected failures, maximizes efficiency, and extends the lifespan of the motor. Here are some key maintenance practices for AC motors:
- Cleaning and Inspection: Regularly clean the motor to remove dust, dirt, and debris that can accumulate on the motor surfaces and hinder heat dissipation. Inspect the motor for any signs of damage, loose connections, or abnormal noise/vibration. Address any issues promptly to prevent further damage.
- Lubrication: Check the motor’s lubrication requirements and ensure proper lubrication of bearings, gears, and other moving parts. Insufficient or excessive lubrication can lead to increased friction, overheating, and premature wear. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants.
- Belt and Pulley Maintenance: If the motor is coupled with a belt and pulley system, regularly inspect and adjust the tension of the belts. Improper belt tension can affect motor performance and efficiency. Replace worn-out belts and damaged pulleys as needed.
- Cooling System Maintenance: AC motors often have cooling systems such as fans or heat sinks to dissipate heat generated during operation. Ensure that these cooling systems are clean and functioning properly. Remove any obstructions that may impede airflow and compromise cooling efficiency.
- Electrical Connections: Regularly inspect the motor’s electrical connections for signs of loose or corroded terminals. Loose connections can lead to voltage drops, increased resistance, and overheating. Tighten or replace any damaged connections and ensure proper grounding.
- Vibration Analysis: Periodically perform vibration analysis on the motor to detect any abnormal vibrations. Excessive vibration can indicate misalignment, unbalanced rotors, or worn-out bearings. Address the underlying causes of vibration to prevent further damage and ensure smooth operation.
- Motor Testing: Conduct regular motor testing, such as insulation resistance testing and winding resistance measurement, to assess the motor’s electrical condition. These tests can identify insulation breakdown, winding faults, or other electrical issues that may affect motor performance and reliability.
- Professional Maintenance: For more complex maintenance tasks or when dealing with large industrial motors, it is advisable to involve professional technicians or motor specialists. They have the expertise and tools to perform in-depth inspections, repairs, and preventive maintenance procedures.
It’s important to note that specific maintenance requirements may vary depending on the motor type, size, and application. Always refer to the manufacturer’s guidelines and recommendations for the particular AC motor in use. By following proper maintenance practices, AC motors can operate optimally, minimize downtime, and have an extended service life.
Are there energy-saving technologies or features available in modern AC motors?
Yes, modern AC motors often incorporate various energy-saving technologies and features designed to improve their efficiency and reduce power consumption. These advancements aim to minimize energy losses and optimize motor performance. Here are some energy-saving technologies and features commonly found in modern AC motors:
- High-Efficiency Designs: Modern AC motors are often designed with higher efficiency standards compared to older models. These motors are built using advanced materials and optimized designs to reduce energy losses, such as resistive losses in motor windings and mechanical losses due to friction and drag. High-efficiency motors can achieve energy savings by converting a higher percentage of electrical input power into useful mechanical work.
- Premium Efficiency Standards: International standards and regulations, such as the NEMA Premium® and IE (International Efficiency) classifications, define minimum energy efficiency requirements for AC motors. Premium efficiency motors meet or exceed these standards, offering improved efficiency compared to standard motors. These motors often incorporate design enhancements, such as improved core materials, reduced winding resistance, and optimized ventilation systems, to achieve higher efficiency levels.
- Variable Frequency Drives (VFDs): VFDs, also known as adjustable speed drives or inverters, are control devices that allow AC motors to operate at variable speeds by adjusting the frequency and voltage of the electrical power supplied to the motor. By matching the motor speed to the load requirements, VFDs can significantly reduce energy consumption. VFDs are particularly effective in applications where the motor operates at a partial load for extended periods, such as HVAC systems, pumps, and fans.
- Efficient Motor Control Algorithms: Modern motor control algorithms, implemented in motor drives or control systems, optimize motor operation for improved energy efficiency. These algorithms dynamically adjust motor parameters, such as voltage, frequency, and current, based on load conditions, thereby minimizing energy wastage. Advanced control techniques, such as sensorless vector control or field-oriented control, enhance motor performance and efficiency by precisely regulating the motor’s magnetic field.
- Improved Cooling and Ventilation: Effective cooling and ventilation are crucial for maintaining motor efficiency. Modern AC motors often feature enhanced cooling systems, including improved fan designs, better airflow management, and optimized ventilation paths. Efficient cooling helps prevent motor overheating and reduces losses due to heat dissipation. Some motors also incorporate thermal monitoring and protection mechanisms to avoid excessive temperatures and ensure optimal operating conditions.
- Bearings and Friction Reduction: Friction losses in bearings and mechanical components can consume significant amounts of energy in AC motors. Modern motors employ advanced bearing technologies, such as sealed or lubrication-free bearings, to reduce friction and minimize energy losses. Additionally, optimized rotor and stator designs, along with improved manufacturing techniques, help reduce mechanical losses and enhance motor efficiency.
- Power Factor Correction: Power factor is a measure of how effectively electrical power is being utilized. AC motors with poor power factor can contribute to increased reactive power consumption and lower overall power system efficiency. Power factor correction techniques, such as capacitor banks or power factor correction controllers, are often employed to improve power factor and minimize reactive power losses, resulting in more efficient motor operation.
By incorporating these energy-saving technologies and features, modern AC motors can achieve significant improvements in energy efficiency, leading to reduced power consumption and lower operating costs. When considering the use of AC motors, it is advisable to select models that meet or exceed recognized efficiency standards and consult manufacturers or experts to ensure the motor’s compatibility with specific applications and energy-saving requirements.
Can you explain the basic working principle of an AC motor?
An AC motor operates based on the principles of electromagnetic induction. It converts electrical energy into mechanical energy through the interaction of magnetic fields. The basic working principle of an AC motor involves the following steps:
- The AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. The rotor is the rotating part of the motor and is connected to a shaft.
- When an alternating current (AC) is supplied to the stator windings, it creates a changing magnetic field.
- The changing magnetic field induces a voltage in the rotor windings, which are either short-circuited conductive bars or coils.
- The induced voltage in the rotor windings creates a magnetic field in the rotor.
- The magnetic field of the rotor interacts with the rotating magnetic field of the stator, resulting in a torque force.
- The torque force causes the rotor to rotate, transferring mechanical energy to the connected shaft.
- The rotation of the rotor continues as long as the AC power supply is provided to the stator windings.
This basic working principle is applicable to various types of AC motors, including induction motors and synchronous motors. However, the specific construction and design of the motor may vary depending on the type and intended application.
editor by CX 2024-05-17
China manufacturer Yb3 Three Phase Flameproof Explosion Proof Electric Motor AC Induction Motors Hazardous Area Motors 0.18kw-375kw vacuum pump connector
Product Description
Product Description
Y series motors are totally enclosed and fan cooled(TFEC).Three-phase squirrel cage induction motors. They are newly designed in conformity with the relevant requirements oi IEC standards. Y series motors have outstanding performance, such as high efficiency, energy-saving, high starting torque, low noise, little vibration, reliable operation and easy maintenance, etc.Y series motors are widely used in many places, where do exist combustible, explosive or corrosive, and with any special
requirements, such as drilling machines, pumps, fans, mixer, transport machines, food machines agriculture machines and equipments etc.
Y2 Series motors are totally enclosed fan cooled(TEFC). squirrel cage three-phase induction motors,developed with new technique They are renewal and upgrading products of Y series The mounting dimension is fully conformed with IEC standard .The motors have the merits of beautiful modeling .compact structure ,low noise,high efficiency,large staring torque, easy serving, etc The motors are adopted with F class insulation and designed with assessing method for insulation
practice. It enhances greatly motor’s safety and reliability.These motors have reached an international advanced level Y2 series motors can be widely used in various machines and equipments. such as drilling machines,blowers
,pumps,compressors,transporters,agricultural and food processing machines.
Y3 series three-phase asynchronous motors, developed with new techniques. Aluminium body.Y3 series motors are defined as totally enclosed, fan cooled, squirrel cage type and noted for their novel design, beautiful
model, compact structure, low noise, high efficiency, large torque, excellent starting performance, easy serving, etc. The motors
are adopted with F class insulation and designed with assessing method for insulation system according to international practice,
it have greatly reached an international advanced level of the same kind of products at the initial days of 90s.
Y3 series motors can be widely used as driving equipments of various machineries, such as machine tools, blowers, pumps,
compressors, transporters, agricultural and food processing. Pedestal installation size and centre height and other indexes of the
motor completely measured by Y3 series three-phase asynchronous motor.
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Application: | Industrial |
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Speed: | Low Speed |
Number of Stator: | Three-Phase |
Function: | Driving, Control |
Casing Protection: | Protection Type |
Number of Poles: | 6 |
Samples: |
US$ 150/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Can you explain the concept of motor efficiency and how it relates to AC motors?
Motor efficiency is a measure of how effectively an electric motor converts electrical power into mechanical power. It represents the ratio of the motor’s useful output power (mechanical power) to the input power (electrical power) it consumes. Higher efficiency indicates that the motor converts a larger percentage of the electrical energy into useful mechanical work, while minimizing energy losses in the form of heat and other inefficiencies.
In the case of AC motors, efficiency is particularly important due to their wide usage in various applications, ranging from residential appliances to industrial machinery. AC motors can be both induction motors, which are the most common type, and synchronous motors, which operate at a constant speed synchronized with the frequency of the power supply.
The efficiency of an AC motor is influenced by several factors:
- Motor Design: The design of the motor, including its core materials, winding configuration, and rotor construction, affects its efficiency. Motors that are designed with low-resistance windings, high-quality magnetic materials, and optimized rotor designs tend to have higher efficiency.
- Motor Size: The physical size of the motor can also impact its efficiency. Larger motors generally have higher efficiency because they can dissipate heat more effectively, reducing losses. However, it’s important to select a motor size that matches the application requirements to avoid operating the motor at low efficiency due to underloading.
- Operating Conditions: The operating conditions, such as load demand, speed, and temperature, can influence motor efficiency. Motors are typically designed for maximum efficiency at or near their rated load. Operating the motor beyond its rated load or at very light loads can reduce efficiency. Additionally, high ambient temperatures can cause increased losses and reduced efficiency.
- Magnetic Losses: AC motors experience losses due to magnetic effects, such as hysteresis and eddy current losses in the core materials. These losses result in heat generation and reduce overall efficiency. Motor designs that minimize magnetic losses through the use of high-quality magnetic materials and optimized core designs can improve efficiency.
- Mechanical Friction and Windage Losses: Friction and windage losses in the motor’s bearings, shaft, and rotating parts also contribute to energy losses and reduced efficiency. Proper lubrication, bearing selection, and reducing unnecessary mechanical resistance can help minimize these losses.
Efficiency is an important consideration when selecting an AC motor, as it directly impacts energy consumption and operating costs. Motors with higher efficiency consume less electrical power, resulting in reduced energy bills and a smaller environmental footprint. Additionally, higher efficiency often translates to less heat generation, which can enhance the motor’s reliability and lifespan.
Regulatory bodies and standards organizations, such as the International Electrotechnical Commission (IEC) and the National Electrical Manufacturers Association (NEMA), provide efficiency classes and standards for AC motors, such as IE efficiency classes and NEMA premium efficiency standards. These standards help consumers compare the efficiency levels of different motors and make informed choices to optimize energy efficiency.
In summary, motor efficiency is a measure of how effectively an AC motor converts electrical power into mechanical power. By selecting motors with higher efficiency, users can reduce energy consumption, operating costs, and environmental impact while ensuring reliable and sustainable motor performance.
Can you explain the difference between single-phase and three-phase AC motors?
In the realm of AC motors, there are two primary types: single-phase and three-phase motors. These motors differ in their construction, operation, and applications. Let’s explore the differences between single-phase and three-phase AC motors:
- Number of Power Phases: The fundamental distinction between single-phase and three-phase motors lies in the number of power phases they require. Single-phase motors operate using a single alternating current (AC) power phase, while three-phase motors require three distinct AC power phases, typically referred to as phase A, phase B, and phase C.
- Power Supply: Single-phase motors are commonly connected to standard residential or commercial single-phase power supplies. These power supplies deliver a voltage with a sinusoidal waveform, oscillating between positive and negative cycles. In contrast, three-phase motors require a dedicated three-phase power supply, typically found in industrial or commercial settings. Three-phase power supplies deliver three separate sinusoidal waveforms with a specific phase shift between them, resulting in a more balanced and efficient power delivery system.
- Starting Mechanism: Single-phase motors often rely on auxiliary components, such as capacitors or starting windings, to initiate rotation. These components help create a rotating magnetic field necessary for motor startup. Once the motor reaches a certain speed, these auxiliary components may be disconnected or deactivated. Three-phase motors, on the other hand, typically do not require additional starting mechanisms. The three-phase power supply inherently generates a rotating magnetic field, enabling self-starting capability.
- Power and Torque Output: Three-phase motors generally offer higher power and torque output compared to single-phase motors. The balanced nature of three-phase power supply allows for a more efficient distribution of power across the motor windings, resulting in increased performance capabilities. Three-phase motors are commonly used in applications requiring high power demands, such as industrial machinery, pumps, compressors, and heavy-duty equipment. Single-phase motors, with their lower power output, are often used in residential appliances, small commercial applications, and light-duty machinery.
- Efficiency and Smoothness of Operation: Three-phase motors typically exhibit higher efficiency and smoother operation than single-phase motors. The balanced three-phase power supply helps reduce electrical losses and provides a more constant and uniform torque output. This results in improved motor efficiency, reduced vibration, and smoother rotation. Single-phase motors, due to their unbalanced power supply, may experience more pronounced torque variations and slightly lower efficiency.
- Application Suitability: The choice between single-phase and three-phase motors depends on the specific application requirements. Single-phase motors are suitable for powering smaller appliances, such as fans, pumps, household appliances, and small tools. They are commonly used in residential settings where single-phase power is readily available. Three-phase motors are well-suited for industrial and commercial applications that demand higher power levels and continuous operation, including large machinery, conveyors, elevators, air conditioning systems, and industrial pumps.
It’s important to note that while single-phase and three-phase motors have distinct characteristics, there are also hybrid motor designs, such as dual-voltage motors or capacitor-start induction-run (CSIR) motors, which aim to bridge the gap between the two types and offer flexibility in certain applications.
When selecting an AC motor, it is crucial to consider the specific power requirements, available power supply, and intended application to determine whether a single-phase or three-phase motor is most suitable for the task at hand.
What is an AC motor, and how does it differ from a DC motor?
An AC motor, also known as an alternating current motor, is a type of electric motor that operates on alternating current. It converts electrical energy into mechanical energy through the interaction of magnetic fields. AC motors are widely used in various applications, ranging from household appliances to industrial machinery. Here’s a detailed explanation of what an AC motor is and how it differs from a DC motor:
AC Motor:
An AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. These windings are typically made of copper wire and are arranged in specific configurations to create a rotating magnetic field when energized by an alternating current. The rotor, on the other hand, is the rotating part of the motor and is typically made of laminated steel cores with conducting bars or coils. The rotor windings are connected to a shaft, and their interaction with the rotating magnetic field produced by the stator causes the rotor to rotate.
The operation of an AC motor is based on the principles of electromagnetic induction. When the stator windings are energized with an AC power supply, the changing magnetic field induces a voltage in the rotor windings, which in turn creates a magnetic field. The interaction between the rotating magnetic field of the stator and the magnetic field of the rotor produces a torque, causing the rotor to rotate. The speed of rotation depends on the frequency of the AC power supply and the number of poles in the motor.
DC Motor:
A DC motor, also known as a direct current motor, operates on direct current. Unlike an AC motor, which relies on the interaction of magnetic fields to generate torque, a DC motor uses the principle of commutation to produce rotational motion. A DC motor consists of a stator and a rotor, similar to an AC motor. The stator contains the stator windings, while the rotor consists of a rotating armature with coils or permanent magnets.
In a DC motor, when a direct current is applied to the stator windings, a magnetic field is created. The rotor, either through the use of brushes and a commutator or electronic commutation, aligns itself with the magnetic field and begins to rotate. The direction of the current in the rotor windings is continuously reversed to ensure continuous rotation. The speed of a DC motor can be controlled by adjusting the voltage applied to the motor or by using electronic speed control methods.
Differences:
The main differences between AC motors and DC motors are as follows:
- Power Source: AC motors operate on alternating current, which is the standard power supply in most residential and commercial buildings. DC motors, on the other hand, require direct current and typically require a power supply that converts AC to DC.
- Construction: AC motors and DC motors have similar construction with stators and rotors, but the design and arrangement of the windings differ. AC motors generally have three-phase windings, while DC motors can have either armature windings or permanent magnets.
- Speed Control: AC motors typically operate at fixed speeds determined by the frequency of the power supply and the number of poles. DC motors, on the other hand, offer more flexibility in speed control and can be easily adjusted over a wide range of speeds.
- Efficiency: AC motors are generally more efficient than DC motors. AC motors can achieve higher power densities and are often more suitable for high-power applications. DC motors, however, offer better speed control and are commonly used in applications that require precise speed regulation.
- Applications: AC motors are widely used in applications such as industrial machinery, HVAC systems, pumps, and compressors. DC motors find applications in robotics, electric vehicles, computer disk drives, and small appliances.
In conclusion, AC motors and DC motors differ in their power source, construction, speed control, efficiency, and applications. AC motors rely on the interaction of magnetic fields and operate on alternating current, while DC motors use commutation and operate on direct current. Each type of motor has its advantages and is suited for different applications based on factors such as power requirements, speed control needs, and efficiency considerations.
editor by CX 2024-05-16
China manufacturer High-Voltage Three Phase AC Asynchronous Electric Motor for Mining Machine vacuum pump design
Product Description
product/sdaAgwbUMWkZ/China-Custom-3kv-6kv-9kv-355kw-High-Power-Three-Phase-Asynchronous-Motors.html
Xihu (West Lake) Dis. Xihu (West Lake) Dis.i Motor Co.,Ltd which was founded in 1969, is national appointed as chief factory for small and medium-size motor by machinery ministry. It has 50 years history of producing electric Motor.In November 2 square meter’s workshop,8200 square meter’s technology Research building, 23 assembly lines and 2300 sets of producing Machines, and motor testing center (10000KW).The main electric motors for technical research are high-efficiency motor with energy saving, VFD motor, large-size motor and special motor. The company has 1200 staff and workers in total, there are 130 engineers who work on scientific, technical research and test development, Which build “ZheJiang technical center”, “ZheJiang Electrical Engineering Center “. The company passes ISO9001:2008, ISO14001:2004, GB/T28001.
Main products: high-efficiency motor (YE3 80-355, YE2 56-355), High-efficiency high voltage motor (YX/YXKK/YXKS series H355-800),compact high voltage motor (YX2 H355-560), VFD motor (YVF2 series H80-450),high voltage VFD motor, low voltage rotor motor (YR series H315-355),YR/YRKK high voltage rotor motor, high-efficiency explosion-proof motor (YB3 series H80-355),TDMK series large-size synchronous motor (specified for mine mill), high voltage explosion-proof motor (YB2 H355-560), Y2 series low voltage big power motor, permanent magnet synchronous motor, YE4 series super premium efficiency motor, special motor for car and other special motors for customers. YE3,JHM,YVF2, YE2 series motors pass “CCC” certificates; YE2, YE3 series high-efficiency motors get “CE” certificates; YE3 premium efficiency motor, CXYT permanent magnet synchronous motor, S18/25 get National energy-saving certificates.
In year 2016, the company achieved sales revenue RMB 1.52 billion Yuan, incoming tax RMB 60 million yuan, net profit RMB 10.171 million yuan, and top 3 comprehensive strength in field of small-medium electric motors in China
Y2 series high-voltage 3 phase asynchronous motor(H355~560 mm)
General Introductions:
Y2 series high-voltage 3 phase asynchronous electric motor is a new generation of our products. This series motors have lots of good properties such as good appearance, high reliability, small volume, light weight, low vibration, low noise and high efficiency, and so on. This series of motor power, mounting size, electricity properties meet the national GB755(rotation motor power and performance)standard and IEC standard.
The mechanical dimensions and tolerances of this series of motors conform to China national standardGB1800-1804 and the ISO standard. Enclosure protection degree according to GB4942.1 and IEC60034-5(classification of enclosure protection of electric machines )the motor of this series are IP54, other type enclosure protection also produce according customer’s requirement.
Construction Introductions:
Y2 series high voltage motors adopt the frame with cooling CHINAMFG which have high mechanical intensity and excellent rigidity. The motors have high efficiency. This series motors adopt less pastern insulation system, insulation class F, VPI technique, main insulation and conductor inter-turn insulation are able to resist higher electric impulse. Cast aluminum motors ensure the motors operate reliably. Totally-enclosed design with IP54/IP55 drgree of protection. External fan is on-way fan which has good features such as low noise, high efficiency and high air pressure, no reversion.
Work Conditions:
Rated voltage | 3KV~13.8KV |
Output power | 160KW~2000KW |
Poles | 2~16 |
Protection Class | IP54/IP55 |
Insulation Class: F/H temperature rise B | F/H temperature rise B |
Altitude | Not exceed 1000m |
Rated frequency | 50HZ |
Duty | Continuous(S1) |
Ambiemt temperature | -15°C~+40°C |
The above is The Default Parameters, If you have any other special requirements, you can contact us for Customization.
Q: Are you a factory or trading company?
A: HangZhou XIHU (WEST LAKE) DIS.I is a factory that has been focusing on motors and accessories for more than 50 years.
Q: What about the warranty?
A: We offer 12 month warranty period as the quality guarantee.
Q: Can you do OEM?
A: Yes , we offer OEM.
Q: How about your service?
A: We have pre-sale service, in-sale service and after-sale service.What we pursue is long-term cooperation,
so our principle is customer first.
Q: What are your terms of delivery?
A: Generally we ship in FOB term, but we couldoffer the solution for CNF, CIF and DDP, which all based on your
requirement.
Q: What’s the delivery time?
A: 10 to 30 days after receiving your payment in advance. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
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Speed: | Constant Speed |
Number of Stator: | Three-Phase |
Function: | Driving, Control |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
Customization: |
Available
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Can AC motors be used in both residential and commercial settings?
Yes, AC motors can be used in both residential and commercial settings. The versatility and wide range of applications of AC motors make them suitable for various environments and purposes.
In residential settings, AC motors are commonly found in household appliances such as refrigerators, air conditioners, washing machines, fans, and pumps. These motors are designed to meet the specific requirements of residential applications, providing reliable and efficient operation for everyday tasks. For example, air conditioners utilize AC motors to drive the compressor and fan, while washing machines use AC motors for agitating and spinning the drum.
In commercial settings, AC motors are extensively used in a wide range of applications across different industries. They power machinery, equipment, and systems that are crucial for commercial operations. Some common examples include:
- Industrial machinery and manufacturing equipment: AC motors drive conveyor belts, pumps, compressors, mixers, fans, blowers, and other machinery used in manufacturing, production, and processing facilities.
- HVAC systems: AC motors are used in commercial heating, ventilation, and air conditioning (HVAC) systems to drive fans, blowers, and pumps for air circulation, cooling, and heating.
- Commercial refrigeration: AC motors are utilized in commercial refrigeration systems for powering compressors, condenser fans, and evaporator fans in supermarkets, restaurants, and cold storage facilities.
- Office equipment: AC motors are present in various office equipment such as printers, photocopiers, scanners, and ventilation systems, ensuring their proper functioning.
- Transportation: AC motors are used in electric vehicles, trams, trains, and other forms of electric transportation systems, providing the necessary propulsion.
- Water and wastewater treatment: AC motors power pumps, mixers, and blowers in water treatment plants, wastewater treatment plants, and pumping stations.
The adaptability, efficiency, and controllability of AC motors make them suitable for a wide range of residential and commercial applications. Whether it’s powering household appliances or driving industrial machinery, AC motors play a vital role in meeting the diverse needs of both residential and commercial settings.
Can AC motors be used in renewable energy systems, such as wind turbines?
Yes, AC motors can be used in renewable energy systems, including wind turbines. In fact, AC motors are commonly employed in various applications within wind turbines due to their numerous advantages. Here’s a detailed explanation:
1. Generator: In a wind turbine system, the AC motor often functions as a generator. As the wind turbine blades rotate, they drive the rotor of the generator, which converts the mechanical energy of the wind into electrical energy. AC generators are commonly used in wind turbines due to their efficiency, reliability, and compatibility with power grid systems.
2. Variable Speed Control: AC motors offer the advantage of variable speed control, which is crucial for wind turbines. The wind speed is variable, and in order to maximize energy capture, the rotor speed needs to be adjusted accordingly. AC motors, when used as generators, can adjust their rotational speed with the changing wind conditions by modifying the frequency and voltage of the output electrical signal.
3. Efficiency: AC motors are known for their high efficiency, which is an important factor in renewable energy systems. Wind turbines aim to convert as much of the wind energy into electrical energy as possible. AC motors, especially those designed for high efficiency, can help maximize the overall energy conversion efficiency of the wind turbine system.
4. Grid Integration: AC motors are well-suited for grid integration in renewable energy systems. The electrical output from the AC generator can be easily synchronized with the grid frequency and voltage, allowing for seamless integration of the wind turbine system with the existing power grid infrastructure. This facilitates the efficient distribution of the generated electricity to consumers.
5. Control and Monitoring: AC motors offer advanced control and monitoring capabilities, which are essential for wind turbine systems. The electrical parameters, such as voltage, frequency, and power output, can be easily monitored and controlled in AC motor-based generators. This allows for real-time monitoring of the wind turbine performance, fault detection, and optimization of the power generation process.
6. Availability and Standardization: AC motors are widely available in various sizes and power ratings, making them readily accessible for wind turbine applications. They are also well-standardized, ensuring compatibility with other system components and facilitating maintenance, repair, and replacement activities.
It’s worth noting that while AC motors are commonly used in wind turbines, there are other types of generators and motor technologies utilized in specific wind turbine designs, such as permanent magnet synchronous generators (PMSGs) or doubly-fed induction generators (DFIGs). These alternatives offer their own advantages and may be preferred in certain wind turbine configurations.
In summary, AC motors can indeed be used in renewable energy systems, including wind turbines. Their efficiency, variable speed control, grid integration capabilities, and advanced control features make them a suitable choice for converting wind energy into electrical energy in a reliable and efficient manner.
What are the main components of an AC motor, and how do they contribute to its operation?
An AC motor consists of several key components that work together to facilitate its operation. These components include:
- Stator: The stator is the stationary part of an AC motor. It is typically made of a laminated core that provides a path for the magnetic flux. The stator contains stator windings, which are coils of wire wound around the stator core. The stator windings are connected to an AC power source and produce a rotating magnetic field when energized. The rotating magnetic field is a crucial element in generating the torque required for the motor’s operation.
- Rotor: The rotor is the rotating part of an AC motor. It is located inside the stator and is connected to a shaft. The rotor can have different designs depending on the type of AC motor. In an induction motor, the rotor does not have electrical connections. Instead, it contains conductive bars or coils that are short-circuited. The rotating magnetic field of the stator induces currents in the short-circuited rotor conductors, creating a magnetic field that interacts with the stator field and generates torque, causing the rotor to rotate. In a synchronous motor, the rotor contains electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed.
- Bearing: Bearings are used to support and facilitate the smooth rotation of the rotor shaft. They reduce friction and allow the rotor to rotate freely within the motor. Bearings are typically located at both ends of the motor shaft and are designed to withstand the axial and radial forces generated during operation.
- End Bells: The end bells, also known as end covers or end brackets, enclose the motor’s stator and rotor assembly. They provide mechanical support and protection for the internal components of the motor. End bells are typically made of metal and are designed to provide a housing for the bearings and secure the motor to its mounting structure.
- Fan or Cooling System: AC motors often generate heat during operation. To prevent overheating and ensure proper functioning, AC motors are equipped with fans or cooling systems. These help dissipate heat by circulating air or directing airflow over the motor’s components, including the stator and rotor windings. Effective cooling is crucial for maintaining the motor’s efficiency and extending its lifespan.
- Terminal Box or Connection Box: The terminal box is a housing located on the outside of the motor that provides access to the motor’s electrical connections. It contains terminals or connection points where external wires can be connected to supply power to the motor. The terminal box ensures a safe and secure connection of the motor to the electrical system.
- Additional Components: Depending on the specific design and application, AC motors may include additional components such as capacitors, centrifugal switches, brushes (in certain types of AC motors), and other control devices. These components are used for various purposes, such as improving motor performance, providing starting assistance, or enabling specific control features.
Each of these components plays a crucial role in the operation of an AC motor. The stator and rotor are the primary components responsible for generating the rotating magnetic field and converting electrical energy into mechanical motion. The bearings ensure smooth rotation of the rotor shaft, while the end bells provide structural support and protection. The fan or cooling system helps maintain optimal operating temperatures, and the terminal box allows for proper electrical connections. Additional components are incorporated as necessary to enhance motor performance and enable specific functionalities.
editor by CX 2024-05-14
China manufacturer 750W AC Servo Motor 220V Power Supply 3000rpm High Speed Motor vacuum pump for ac
Product Description
Product Description
- Off-the-shelf supply provides technical support for peace of mind quality
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Application: | Industrial |
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Speed: | High Speed |
Number of Stator: | Three-Phase |
Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do AC motors play in HVAC (heating, ventilation, and air conditioning) systems?
In HVAC (heating, ventilation, and air conditioning) systems, AC motors play a crucial role in various components and functions. These motors are responsible for powering fans, compressors, pumps, and other essential equipment within the HVAC system. Let’s explore the specific roles of AC motors in HVAC systems:
- Air Handling Units (AHUs) and Ventilation Systems: AC motors drive the fans in AHUs and ventilation systems. These fans draw in fresh air, circulate air within the building, and exhaust stale air. The motors provide the necessary power to move air through the ductwork and distribute it evenly throughout the space. They play a key role in maintaining proper indoor air quality, controlling humidity, and ensuring adequate ventilation.
- Chillers and Cooling Towers: HVAC systems that use chillers for cooling rely on AC motors to drive the compressor. The motor powers the compressor, which circulates refrigerant through the system, absorbing heat from the indoor environment and releasing it outside. AC motors are also used in cooling towers, which dissipate heat from the chiller system by evaporating water. The motors drive the fans that draw air through the cooling tower and enhance heat transfer.
- Heat Pumps: AC motors are integral components of heat pump systems, which provide both heating and cooling. The motor drives the compressor in the heat pump, enabling the transfer of heat between the indoor and outdoor environments. During cooling mode, the motor circulates refrigerant to extract heat from indoors and release it outside. In heating mode, the motor reverses the refrigerant flow to extract heat from the outdoor air or ground and transfer it indoors.
- Furnaces and Boilers: In heating systems, AC motors power the blowers or fans in furnaces and boilers. The motor drives the blower to distribute heated air or steam throughout the building. This helps maintain a comfortable indoor temperature and ensures efficient heat distribution in the space.
- Pumps and Circulation Systems: HVAC systems often incorporate pumps for water circulation, such as in hydronic heating or chilled water systems. AC motors drive these pumps, providing the necessary pressure to circulate water or other heat transfer fluids through the system. The motors ensure efficient flow rates and contribute to the effective transfer of thermal energy.
- Dampers and Actuators: AC motors are used in HVAC systems to control airflow and regulate the position of dampers and actuators. These motors enable the adjustment of airflow rates, temperature control, and zone-specific climate control. By modulating the motor speed or position, HVAC systems can achieve precise control of air distribution and temperature in different areas of a building.
AC motors in HVAC systems are designed to meet specific performance requirements, such as variable speed control, energy efficiency, and reliable operation under varying loads. Maintenance and regular inspection of these motors are essential to ensure optimal performance, energy efficiency, and longevity of the HVAC system.
In conclusion, AC motors play vital roles in HVAC systems by powering fans, compressors, pumps, and actuators. They enable proper air circulation, temperature control, and efficient transfer of heat, contributing to the overall comfort, air quality, and energy efficiency of buildings.
What are the common signs of AC motor failure, and how can they be addressed?
AC motor failure can lead to disruptions in various industrial and commercial applications. Recognizing the common signs of motor failure is crucial for timely intervention and preventing further damage. Here are some typical signs of AC motor failure and potential ways to address them:
- Excessive Heat: Excessive heat is a common indicator of motor failure. If a motor feels excessively hot to the touch or emits a burning smell, it could signify issues such as overloaded windings, poor ventilation, or bearing problems. To address this, first, ensure that the motor is properly sized for the application. Check for obstructions around the motor that may be impeding airflow and causing overheating. Clean or replace dirty or clogged ventilation systems. If the issue persists, consult a qualified technician to inspect the motor windings and bearings and make any necessary repairs or replacements.
- Abnormal Noise or Vibration: Unusual noises or vibrations coming from an AC motor can indicate various problems. Excessive noise may be caused by loose or damaged components, misaligned shafts, or worn bearings. Excessive vibration can result from imbalanced rotors, misalignment, or worn-out motor parts. Addressing these issues involves inspecting and adjusting motor components, ensuring proper alignment, and replacing damaged or worn-out parts. Regular maintenance, including lubrication of bearings, can help prevent excessive noise and vibration and extend the motor’s lifespan.
- Intermittent Operation: Intermittent motor operation, where the motor starts and stops unexpectedly or fails to start consistently, can be a sign of motor failure. This can be caused by issues such as faulty wiring connections, damaged or worn motor brushes, or problems with the motor’s control circuitry. Check for loose or damaged wiring connections and make any necessary repairs. Inspect and replace worn or damaged motor brushes. If the motor still exhibits intermittent operation, it may require professional troubleshooting and repair by a qualified technician.
- Overheating or Tripping of Circuit Breakers: If an AC motor consistently causes circuit breakers to trip or if it repeatedly overheats, it indicates a problem that needs attention. Possible causes include high starting currents, excessive loads, or insulation breakdown. Verify that the motor is not overloaded and that the load is within the motor’s rated capacity. Check the motor’s insulation resistance to ensure it is within acceptable limits. If these measures do not resolve the issue, consult a professional to assess the motor and its electrical connections for any faults or insulation breakdown that may require repair or replacement.
- Decreased Performance or Efficiency: A decline in motor performance or efficiency can be an indication of impending failure. This may manifest as reduced speed, decreased torque, increased energy consumption, or inadequate power output. Factors contributing to decreased performance can include worn bearings, damaged windings, or deteriorated insulation. Regular maintenance, including lubrication and cleaning, can help prevent these issues. If performance continues to decline, consult a qualified technician to inspect the motor and perform any necessary repairs or replacements.
- Inoperative Motor: If an AC motor fails to operate entirely, there may be an issue with the power supply, control circuitry, or internal motor components. Check the power supply and connections for any faults or interruptions. Inspect control circuitry, such as motor starters or contactors, for any damage or malfunction. If no external faults are found, it may be necessary to dismantle the motor and inspect internal components, such as windings or brushes, for any faults or failures that require repair or replacement.
It’s important to note that motor failure causes can vary depending on factors such as motor type, operating conditions, and maintenance practices. Regular motor maintenance, including inspections, lubrication, and cleaning, is essential for early detection of potential failure signs and for addressing issues promptly. When in doubt, it is advisable to consult a qualified electrician, motor technician, or manufacturer’s guidelines for appropriate troubleshooting and repair procedures specific to the motor model and application.
Are there different types of AC motors, and what are their specific applications?
Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:
- Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
- Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
- Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
- Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
- Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.
These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.
editor by CX 2024-05-13
China manufacturer Auto Parts AC DC/Blower Motor for Kenari Kelisa- Kembara vacuum pump ac
Product Description
Product Description
Detailed description of Blower motor for KENARI KELISA- KEMBARA
1) Material: Steel and Plastic
2) Application: Blower motor for KENARI KELISA- KEMBARA
3) Good quality with reasonable price.
4) Payment:T/T or Western Union
30% advance by T/T before producing and 70% balance by T/T before shipment.
5) Delivery time: 3-5 days for sample order or small order;10-15 days after receiving deposit for big order.
6) Package: Neutral packing.
7) MOQ: 100pcs
Item No. | ES-H069 | |
Port: | HangZhou | |
Production Capacity: | 5000 Pieces / Year | |
Standard packing | One piece in 1 carton | |
Customer packing | Customer printing/labeling on carton available |
Packaging & Shipping
1. Packing:Neutral packing or meet customer’s demand
2. Lead time: 3-5 days for sample order; 10-15 days for formal order.
3. Shipping freight are delivered under your requests.
4. Export sea port: HangZhou,China
5. Discounts are offered based on order quantities.
6. Shipping: By Express (EMS, DHL, FedEx, TNT), By sea
Company Information
ESIA AIR-CON (CHINA) LIMITED is a professional manufacturer and sales enterprise of auto mobile air conditioning parts.
We supply auto air conditioning parts with good quality and competitive price and we can also produce goods as your design.
Moreover we have a kindly cooperation relationship with correlative factories and enterprise abroad and have a various of advanced production technology.
If you are interested in our products, please feel free to contact with us at any time.
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Component: | Cooling Fan |
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Cold Style: | Air-cooled |
Car Model: | Kenari Kelisa- Kembara |
Transport Package: | One Set in One Carton Box |
Specification: | We can produce goods as your design. |
Trademark: | Customers |
Customization: |
Available
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What role do AC motors play in HVAC (heating, ventilation, and air conditioning) systems?
In HVAC (heating, ventilation, and air conditioning) systems, AC motors play a crucial role in various components and functions. These motors are responsible for powering fans, compressors, pumps, and other essential equipment within the HVAC system. Let’s explore the specific roles of AC motors in HVAC systems:
- Air Handling Units (AHUs) and Ventilation Systems: AC motors drive the fans in AHUs and ventilation systems. These fans draw in fresh air, circulate air within the building, and exhaust stale air. The motors provide the necessary power to move air through the ductwork and distribute it evenly throughout the space. They play a key role in maintaining proper indoor air quality, controlling humidity, and ensuring adequate ventilation.
- Chillers and Cooling Towers: HVAC systems that use chillers for cooling rely on AC motors to drive the compressor. The motor powers the compressor, which circulates refrigerant through the system, absorbing heat from the indoor environment and releasing it outside. AC motors are also used in cooling towers, which dissipate heat from the chiller system by evaporating water. The motors drive the fans that draw air through the cooling tower and enhance heat transfer.
- Heat Pumps: AC motors are integral components of heat pump systems, which provide both heating and cooling. The motor drives the compressor in the heat pump, enabling the transfer of heat between the indoor and outdoor environments. During cooling mode, the motor circulates refrigerant to extract heat from indoors and release it outside. In heating mode, the motor reverses the refrigerant flow to extract heat from the outdoor air or ground and transfer it indoors.
- Furnaces and Boilers: In heating systems, AC motors power the blowers or fans in furnaces and boilers. The motor drives the blower to distribute heated air or steam throughout the building. This helps maintain a comfortable indoor temperature and ensures efficient heat distribution in the space.
- Pumps and Circulation Systems: HVAC systems often incorporate pumps for water circulation, such as in hydronic heating or chilled water systems. AC motors drive these pumps, providing the necessary pressure to circulate water or other heat transfer fluids through the system. The motors ensure efficient flow rates and contribute to the effective transfer of thermal energy.
- Dampers and Actuators: AC motors are used in HVAC systems to control airflow and regulate the position of dampers and actuators. These motors enable the adjustment of airflow rates, temperature control, and zone-specific climate control. By modulating the motor speed or position, HVAC systems can achieve precise control of air distribution and temperature in different areas of a building.
AC motors in HVAC systems are designed to meet specific performance requirements, such as variable speed control, energy efficiency, and reliable operation under varying loads. Maintenance and regular inspection of these motors are essential to ensure optimal performance, energy efficiency, and longevity of the HVAC system.
In conclusion, AC motors play vital roles in HVAC systems by powering fans, compressors, pumps, and actuators. They enable proper air circulation, temperature control, and efficient transfer of heat, contributing to the overall comfort, air quality, and energy efficiency of buildings.
Can AC motors be used in renewable energy systems, such as wind turbines?
Yes, AC motors can be used in renewable energy systems, including wind turbines. In fact, AC motors are commonly employed in various applications within wind turbines due to their numerous advantages. Here’s a detailed explanation:
1. Generator: In a wind turbine system, the AC motor often functions as a generator. As the wind turbine blades rotate, they drive the rotor of the generator, which converts the mechanical energy of the wind into electrical energy. AC generators are commonly used in wind turbines due to their efficiency, reliability, and compatibility with power grid systems.
2. Variable Speed Control: AC motors offer the advantage of variable speed control, which is crucial for wind turbines. The wind speed is variable, and in order to maximize energy capture, the rotor speed needs to be adjusted accordingly. AC motors, when used as generators, can adjust their rotational speed with the changing wind conditions by modifying the frequency and voltage of the output electrical signal.
3. Efficiency: AC motors are known for their high efficiency, which is an important factor in renewable energy systems. Wind turbines aim to convert as much of the wind energy into electrical energy as possible. AC motors, especially those designed for high efficiency, can help maximize the overall energy conversion efficiency of the wind turbine system.
4. Grid Integration: AC motors are well-suited for grid integration in renewable energy systems. The electrical output from the AC generator can be easily synchronized with the grid frequency and voltage, allowing for seamless integration of the wind turbine system with the existing power grid infrastructure. This facilitates the efficient distribution of the generated electricity to consumers.
5. Control and Monitoring: AC motors offer advanced control and monitoring capabilities, which are essential for wind turbine systems. The electrical parameters, such as voltage, frequency, and power output, can be easily monitored and controlled in AC motor-based generators. This allows for real-time monitoring of the wind turbine performance, fault detection, and optimization of the power generation process.
6. Availability and Standardization: AC motors are widely available in various sizes and power ratings, making them readily accessible for wind turbine applications. They are also well-standardized, ensuring compatibility with other system components and facilitating maintenance, repair, and replacement activities.
It’s worth noting that while AC motors are commonly used in wind turbines, there are other types of generators and motor technologies utilized in specific wind turbine designs, such as permanent magnet synchronous generators (PMSGs) or doubly-fed induction generators (DFIGs). These alternatives offer their own advantages and may be preferred in certain wind turbine configurations.
In summary, AC motors can indeed be used in renewable energy systems, including wind turbines. Their efficiency, variable speed control, grid integration capabilities, and advanced control features make them a suitable choice for converting wind energy into electrical energy in a reliable and efficient manner.
Are there different types of AC motors, and what are their specific applications?
Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:
- Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
- Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
- Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
- Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
- Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.
These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.
editor by CX 2024-05-10
China manufacturer ZD Electric Induction AC Gear Reduction Motor For Conveyor Packing Machine vacuum pump brakes
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Product Parameters
Other Related Products
Click here to find what you are looking for:
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
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Application: | Industrial |
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Speed: | Variable Speed |
Number of Stator: | Single-Phase |
Function: | Driving |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Customization: |
Available
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
Are there specific considerations for selecting the right gear motor for a particular application?
When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:
1. Torque Requirement:
The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.
2. Speed Requirement:
Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.
3. Duty Cycle:
Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.
4. Environmental Factors:
Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.
5. Efficiency and Power Requirements:
Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.
6. Physical Constraints:
Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.
7. Noise and Vibration:
Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.
By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.
editor by CX 2024-05-06
China manufacturer AC Electric Servo Motor 90s Series for Injection Molding Machine vacuum pump ac
Product Description
Quiet stable and reliable for long life operation
1.Diameters: 57mm
2.Lengths: 56mm;76mm;96mm
3.Continuous torques: 0.11Nm;0.22Nm;0.32Nm
4.Power: 46W;92W;134W
5.Speeds up to 4000rpm;4000rpm;4000rpm
6.Environmental conditions: -10~+40°C
7.Number of poles/phase:4/3
8.Mangnet material:Bonded NdFeB
9.Insulation class:B
10.Optional: electronic drivers, encoders and gearheads, as well as Hall effect resolver and sensorless feedback
11.We can design the special voltage and shaft and so on
Jintian Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.
Throughout its 10 more years history, CHINAMFG has sought to connect customers with opportunities. While that purpose has remained unchanged, CHINAMFG has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.
After being funded in ZheJiang , China to facilitate local and international trade, CHINAMFG expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CHINAMFG has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.
Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
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Speed: | High Speed |
Number of Stator: | Three-Phase |
Samples: |
US$ 162/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do AC motors play in HVAC (heating, ventilation, and air conditioning) systems?
In HVAC (heating, ventilation, and air conditioning) systems, AC motors play a crucial role in various components and functions. These motors are responsible for powering fans, compressors, pumps, and other essential equipment within the HVAC system. Let’s explore the specific roles of AC motors in HVAC systems:
- Air Handling Units (AHUs) and Ventilation Systems: AC motors drive the fans in AHUs and ventilation systems. These fans draw in fresh air, circulate air within the building, and exhaust stale air. The motors provide the necessary power to move air through the ductwork and distribute it evenly throughout the space. They play a key role in maintaining proper indoor air quality, controlling humidity, and ensuring adequate ventilation.
- Chillers and Cooling Towers: HVAC systems that use chillers for cooling rely on AC motors to drive the compressor. The motor powers the compressor, which circulates refrigerant through the system, absorbing heat from the indoor environment and releasing it outside. AC motors are also used in cooling towers, which dissipate heat from the chiller system by evaporating water. The motors drive the fans that draw air through the cooling tower and enhance heat transfer.
- Heat Pumps: AC motors are integral components of heat pump systems, which provide both heating and cooling. The motor drives the compressor in the heat pump, enabling the transfer of heat between the indoor and outdoor environments. During cooling mode, the motor circulates refrigerant to extract heat from indoors and release it outside. In heating mode, the motor reverses the refrigerant flow to extract heat from the outdoor air or ground and transfer it indoors.
- Furnaces and Boilers: In heating systems, AC motors power the blowers or fans in furnaces and boilers. The motor drives the blower to distribute heated air or steam throughout the building. This helps maintain a comfortable indoor temperature and ensures efficient heat distribution in the space.
- Pumps and Circulation Systems: HVAC systems often incorporate pumps for water circulation, such as in hydronic heating or chilled water systems. AC motors drive these pumps, providing the necessary pressure to circulate water or other heat transfer fluids through the system. The motors ensure efficient flow rates and contribute to the effective transfer of thermal energy.
- Dampers and Actuators: AC motors are used in HVAC systems to control airflow and regulate the position of dampers and actuators. These motors enable the adjustment of airflow rates, temperature control, and zone-specific climate control. By modulating the motor speed or position, HVAC systems can achieve precise control of air distribution and temperature in different areas of a building.
AC motors in HVAC systems are designed to meet specific performance requirements, such as variable speed control, energy efficiency, and reliable operation under varying loads. Maintenance and regular inspection of these motors are essential to ensure optimal performance, energy efficiency, and longevity of the HVAC system.
In conclusion, AC motors play vital roles in HVAC systems by powering fans, compressors, pumps, and actuators. They enable proper air circulation, temperature control, and efficient transfer of heat, contributing to the overall comfort, air quality, and energy efficiency of buildings.
What are the common signs of AC motor failure, and how can they be addressed?
AC motor failure can lead to disruptions in various industrial and commercial applications. Recognizing the common signs of motor failure is crucial for timely intervention and preventing further damage. Here are some typical signs of AC motor failure and potential ways to address them:
- Excessive Heat: Excessive heat is a common indicator of motor failure. If a motor feels excessively hot to the touch or emits a burning smell, it could signify issues such as overloaded windings, poor ventilation, or bearing problems. To address this, first, ensure that the motor is properly sized for the application. Check for obstructions around the motor that may be impeding airflow and causing overheating. Clean or replace dirty or clogged ventilation systems. If the issue persists, consult a qualified technician to inspect the motor windings and bearings and make any necessary repairs or replacements.
- Abnormal Noise or Vibration: Unusual noises or vibrations coming from an AC motor can indicate various problems. Excessive noise may be caused by loose or damaged components, misaligned shafts, or worn bearings. Excessive vibration can result from imbalanced rotors, misalignment, or worn-out motor parts. Addressing these issues involves inspecting and adjusting motor components, ensuring proper alignment, and replacing damaged or worn-out parts. Regular maintenance, including lubrication of bearings, can help prevent excessive noise and vibration and extend the motor’s lifespan.
- Intermittent Operation: Intermittent motor operation, where the motor starts and stops unexpectedly or fails to start consistently, can be a sign of motor failure. This can be caused by issues such as faulty wiring connections, damaged or worn motor brushes, or problems with the motor’s control circuitry. Check for loose or damaged wiring connections and make any necessary repairs. Inspect and replace worn or damaged motor brushes. If the motor still exhibits intermittent operation, it may require professional troubleshooting and repair by a qualified technician.
- Overheating or Tripping of Circuit Breakers: If an AC motor consistently causes circuit breakers to trip or if it repeatedly overheats, it indicates a problem that needs attention. Possible causes include high starting currents, excessive loads, or insulation breakdown. Verify that the motor is not overloaded and that the load is within the motor’s rated capacity. Check the motor’s insulation resistance to ensure it is within acceptable limits. If these measures do not resolve the issue, consult a professional to assess the motor and its electrical connections for any faults or insulation breakdown that may require repair or replacement.
- Decreased Performance or Efficiency: A decline in motor performance or efficiency can be an indication of impending failure. This may manifest as reduced speed, decreased torque, increased energy consumption, or inadequate power output. Factors contributing to decreased performance can include worn bearings, damaged windings, or deteriorated insulation. Regular maintenance, including lubrication and cleaning, can help prevent these issues. If performance continues to decline, consult a qualified technician to inspect the motor and perform any necessary repairs or replacements.
- Inoperative Motor: If an AC motor fails to operate entirely, there may be an issue with the power supply, control circuitry, or internal motor components. Check the power supply and connections for any faults or interruptions. Inspect control circuitry, such as motor starters or contactors, for any damage or malfunction. If no external faults are found, it may be necessary to dismantle the motor and inspect internal components, such as windings or brushes, for any faults or failures that require repair or replacement.
It’s important to note that motor failure causes can vary depending on factors such as motor type, operating conditions, and maintenance practices. Regular motor maintenance, including inspections, lubrication, and cleaning, is essential for early detection of potential failure signs and for addressing issues promptly. When in doubt, it is advisable to consult a qualified electrician, motor technician, or manufacturer’s guidelines for appropriate troubleshooting and repair procedures specific to the motor model and application.
What is an AC motor, and how does it differ from a DC motor?
An AC motor, also known as an alternating current motor, is a type of electric motor that operates on alternating current. It converts electrical energy into mechanical energy through the interaction of magnetic fields. AC motors are widely used in various applications, ranging from household appliances to industrial machinery. Here’s a detailed explanation of what an AC motor is and how it differs from a DC motor:
AC Motor:
An AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. These windings are typically made of copper wire and are arranged in specific configurations to create a rotating magnetic field when energized by an alternating current. The rotor, on the other hand, is the rotating part of the motor and is typically made of laminated steel cores with conducting bars or coils. The rotor windings are connected to a shaft, and their interaction with the rotating magnetic field produced by the stator causes the rotor to rotate.
The operation of an AC motor is based on the principles of electromagnetic induction. When the stator windings are energized with an AC power supply, the changing magnetic field induces a voltage in the rotor windings, which in turn creates a magnetic field. The interaction between the rotating magnetic field of the stator and the magnetic field of the rotor produces a torque, causing the rotor to rotate. The speed of rotation depends on the frequency of the AC power supply and the number of poles in the motor.
DC Motor:
A DC motor, also known as a direct current motor, operates on direct current. Unlike an AC motor, which relies on the interaction of magnetic fields to generate torque, a DC motor uses the principle of commutation to produce rotational motion. A DC motor consists of a stator and a rotor, similar to an AC motor. The stator contains the stator windings, while the rotor consists of a rotating armature with coils or permanent magnets.
In a DC motor, when a direct current is applied to the stator windings, a magnetic field is created. The rotor, either through the use of brushes and a commutator or electronic commutation, aligns itself with the magnetic field and begins to rotate. The direction of the current in the rotor windings is continuously reversed to ensure continuous rotation. The speed of a DC motor can be controlled by adjusting the voltage applied to the motor or by using electronic speed control methods.
Differences:
The main differences between AC motors and DC motors are as follows:
- Power Source: AC motors operate on alternating current, which is the standard power supply in most residential and commercial buildings. DC motors, on the other hand, require direct current and typically require a power supply that converts AC to DC.
- Construction: AC motors and DC motors have similar construction with stators and rotors, but the design and arrangement of the windings differ. AC motors generally have three-phase windings, while DC motors can have either armature windings or permanent magnets.
- Speed Control: AC motors typically operate at fixed speeds determined by the frequency of the power supply and the number of poles. DC motors, on the other hand, offer more flexibility in speed control and can be easily adjusted over a wide range of speeds.
- Efficiency: AC motors are generally more efficient than DC motors. AC motors can achieve higher power densities and are often more suitable for high-power applications. DC motors, however, offer better speed control and are commonly used in applications that require precise speed regulation.
- Applications: AC motors are widely used in applications such as industrial machinery, HVAC systems, pumps, and compressors. DC motors find applications in robotics, electric vehicles, computer disk drives, and small appliances.
In conclusion, AC motors and DC motors differ in their power source, construction, speed control, efficiency, and applications. AC motors rely on the interaction of magnetic fields and operate on alternating current, while DC motors use commutation and operate on direct current. Each type of motor has its advantages and is suited for different applications based on factors such as power requirements, speed control needs, and efficiency considerations.
editor by CX 2024-05-03
China manufacturer ZD Square Mount 6W-200W+ 3K~750K AC Induction Gear Motor for Assembly Line vacuum pump oil near me
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
AC Gear Motor
MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
MOTOR TYPE | Induction Motor / Reversible Motor / Torque Motor / Speed Control Motor |
OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
Voltage type | Single phase 100-120V 50/60Hz; Three phase 200-240V 50/60Hz; Three phase 440-480V 60Hz 4P |
Accessories | Electric Brake / Fan / Speed Controller / Terminal Box / Thermal Protector |
GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
Gear Ratio | 3K-200K |
Type Of Pinion | GN Type / GU Type |
Gearbox Type | Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox |
Type Of AC Gear Motor
Other Products
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
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Number of Stator: | Three-Phase |
Function: | Driving |
Casing Protection: | Closed Type |
Starting Mode: | Direct on-line Starting |
Size: | 60mm, 70mm, 80mm, 90mm, 104mm |
Customization: |
Available
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How is the efficiency of a gear motor measured, and what factors can affect it?
The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:
Measuring Efficiency:
The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:
Efficiency = (Pout / Pin) * 100%
The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:
Pout = T * ω
The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:
Pin = V * I
By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.
Factors Affecting Efficiency:
Several factors can influence the efficiency of a gear motor. Here are some notable factors:
- Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
- Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
- Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
- Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
- Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
- Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.
By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-05-02
China manufacturer Kid Car Gear Motor, Animal Ride Car Motor, 12V DC Motor, 30W DC Motor, 3000rpm DC Gear Motor vacuum pump connector
Product Description
TaiBang Motor Industrial Group Co., Ltd. Came of ZheJiang Electromotor Industry Co., Ltd. is a professional manufacturer which combined with series gear transmission products of design, manufacture and sale promotion.We have 2 brand CHINAMFG and VTV . It occupied more than 30, 000 square metres, had more than 800 workers and more than 200 sets of advanced equipments, which operated strictly according to ISO9000 Quality management system. It had been approved series certifications of product and system for international and national, consequently, the products had warm welcome at home and overseas.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
We have been dedicating innovation for technology, system, management and craftwork, and according to guideline of high quality, high standard, precision and zero defect. It is our basic principle to provide consumer satisfied products and service by efficient and perfect distribution net and after service.
Our geared motor power range is from 6W-3.7KW(1/125HP to 5HP), the speed ratio is from 1: 3 to 1: 3000, output speed from 0.5rpm-500rpm, 12V,24V,48V,110V-120V, 220V-240V, 380V -415V ,AC and DC motors, all Can be made. Special motors also can be designed and manufactured.
We have CE and UL certification. And we have exported to UK, Germany, Australia, USA, Canada, Korea, Norway etc. And well known for the world.
Welcome to OUR FACTORY for business promotion.
Factory address:NO238,Wei20 road, HangZhou Economic Development zone , HangZhou City, ZHangZhoug, China
Contact: Qin
BRAND | NAME | TYPE | PRICE |
GPG /VTV | DC GEAR MOTOR | 12v dc motor | 21$ |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Universal, Industrial |
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Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
Samples: |
US$ 21/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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How is the efficiency of a gear motor measured, and what factors can affect it?
The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:
Measuring Efficiency:
The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:
Efficiency = (Pout / Pin) * 100%
The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:
Pout = T * ω
The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:
Pin = V * I
By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.
Factors Affecting Efficiency:
Several factors can influence the efficiency of a gear motor. Here are some notable factors:
- Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
- Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
- Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
- Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
- Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
- Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.
By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.
Can gear motors be used for precise positioning, and if so, what features enable this?
Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:
1. Gear Reduction:
One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.
2. High Resolution Encoders:
Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.
3. Closed-Loop Control:
Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.
4. Stepper Motors:
Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.
5. Servo Motors:
Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.
6. Motion Control Algorithms:
Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.
By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-04-26
China manufacturer Servo Motor 180W Three-Phase AC Servo Motor with High Quality vacuum pump ac
Product Description
Servo motor 180w Three-Phase AC Servo Motor with high quality
Servo motor refers to the motor that controls the operation of mechanical components in a servo system. The servo motor can control the speed and position very precisely, converting the voltage signal into torque and speed to drive the control object. Servo motor rotor speed is controlled by the input signal, and can respond quickly, in the automatic control system, used as an executive component, can be received into the motor shaft angular displacement or angular speed output. Servo motors are divided into DC and AC servo motors. Stepper motor and servo motor are both motion control products, but there are some differences in performance and application.
Product Description
Specification
Item |
Value |
Warranty |
1 year |
Place of Origin |
China |
Brand Name |
CHINAMFG |
Model Number |
DS2/DM1 |
Type |
SERVO MOTOR |
Frequency |
50HZ |
Phase |
Single-phase/Three-phase |
AC Voltage |
220V 0.1KW-5.5KW |
Feedback |
Support multi-loop 16bit absolute encoder |
23bit communication single-loop absolute encoder (with battery added, it can function as multi-loop absolute encoder) |
|
Using Temperature |
0-45ºC |
Applications
Servo motor and servo drive systems are widely used in many fields, including machine tools, 3C electronic equipment manufacturing, packaging machinery, textile machinery, plastic machinery, medical equipment, food machinery, rubber machinery, printing machinery, and other industries
Packing & Delivery
Packing Method
Outer packing: Standard export carton with required shipping marks.
Inner packing: Waterproof packing with shock absorbing EPE and cardboard surrounded.
As per the client‘s requirement.
Company Profile
LUNYEE Group is a leading manufacturer for factory automation(FA) products. We are dedicated in power transmission and motion control solutions.
We have a professional technical team, from research and development, design, production, assembly to after-sales one-stop service.
We manufacture power transmission products like servo motor and control kits, AC and DC (brush/ brushless) gear motor, stepping motor, spindle motor, and so on.
We Focus On Customer Satisfaction.
We recognize ourselves as eyes and ears for our customers! One professional QC department is built up to inspect all the manufacture process according to international quality standard and our customers’ special requirement! All the products from CHINAMFG can enjoy a warranty from us. Welcome to contact us for cooperation.
Q&A
Q: Are you trading company or manufacturer?
A: We are the motor manufacturer for 15 years history in China.
Q: How long is the delivery, producing and shipping?
A: Deliver time depends on the quantity you order. We have product in stock will delivery fast. If customized, it usually takes 10-20 working days.
Q: Do you have customized service for your standard goods?
A: Yes, customized service acceptable.
Q: How do you make sure alternator quality?
A: We have our own inspection procedures. Every model we have a standard design and test few models before mass production. Also the CE and ISO standard make production goes well. For production process, random inspection will be arranged and final test to make sure qualified products before shipping.
Q: What is your after-sales services?
A: We would supply the free maintenance within 12 months guarantee. We would supply the professional solutions during using.
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Application: | Industrial |
---|---|
Speed: | Variable Speed |
Number of Stator: | Three-Phase |
Function: | Driving, Control |
Casing Protection: | Closed Type |
Number of Poles: | 4 |
Samples: |
US$ 280/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
|
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Can AC motors be used in both residential and commercial settings?
Yes, AC motors can be used in both residential and commercial settings. The versatility and wide range of applications of AC motors make them suitable for various environments and purposes.
In residential settings, AC motors are commonly found in household appliances such as refrigerators, air conditioners, washing machines, fans, and pumps. These motors are designed to meet the specific requirements of residential applications, providing reliable and efficient operation for everyday tasks. For example, air conditioners utilize AC motors to drive the compressor and fan, while washing machines use AC motors for agitating and spinning the drum.
In commercial settings, AC motors are extensively used in a wide range of applications across different industries. They power machinery, equipment, and systems that are crucial for commercial operations. Some common examples include:
- Industrial machinery and manufacturing equipment: AC motors drive conveyor belts, pumps, compressors, mixers, fans, blowers, and other machinery used in manufacturing, production, and processing facilities.
- HVAC systems: AC motors are used in commercial heating, ventilation, and air conditioning (HVAC) systems to drive fans, blowers, and pumps for air circulation, cooling, and heating.
- Commercial refrigeration: AC motors are utilized in commercial refrigeration systems for powering compressors, condenser fans, and evaporator fans in supermarkets, restaurants, and cold storage facilities.
- Office equipment: AC motors are present in various office equipment such as printers, photocopiers, scanners, and ventilation systems, ensuring their proper functioning.
- Transportation: AC motors are used in electric vehicles, trams, trains, and other forms of electric transportation systems, providing the necessary propulsion.
- Water and wastewater treatment: AC motors power pumps, mixers, and blowers in water treatment plants, wastewater treatment plants, and pumping stations.
The adaptability, efficiency, and controllability of AC motors make them suitable for a wide range of residential and commercial applications. Whether it’s powering household appliances or driving industrial machinery, AC motors play a vital role in meeting the diverse needs of both residential and commercial settings.
How do AC motors contribute to the functioning of household appliances?
AC motors play a crucial role in the functioning of numerous household appliances by converting electrical energy into mechanical energy. These motors are used in a wide range of devices, powering various components and performing essential tasks. Let’s explore how AC motors contribute to the functioning of household appliances:
- Kitchen Appliances: AC motors are found in various kitchen appliances, such as refrigerators, freezers, dishwashers, and blenders. In refrigerators and freezers, AC motors drive the compressor, which circulates the refrigerant and maintains the desired temperature. Dishwashers use AC motors to power the water pumps, spray arms, and the motorized detergent dispenser. Blenders utilize AC motors to rotate the blades and blend ingredients.
- Laundry Appliances: AC motors are integral to laundry appliances like washing machines and clothes dryers. Washing machines rely on AC motors to power the agitator or the drum, facilitating the washing and spinning cycles. Clothes dryers use AC motors to rotate the drum and operate the blower fan, facilitating the drying process.
- Vacuum Cleaners: Vacuum cleaners utilize AC motors to generate suction and drive the motorized brush or beater bar. These motors power the fan or impeller, creating the necessary airflow for effective cleaning.
- Fans and Air Circulation: AC motors are employed in various types of fans, including ceiling fans, table fans, and pedestal fans. These motors drive the fan blades, producing airflow and facilitating air circulation to provide cooling or ventilation in rooms. Additionally, AC motors power exhaust fans used in kitchens, bathrooms, and range hoods to remove odors, smoke, or excess moisture.
- Air Conditioning and Heating Systems: AC motors are critical components in air conditioning and heating systems. They power the compressor, condenser fan, and blower fan, which are responsible for circulating refrigerant, dissipating heat, and delivering conditioned air throughout the house. AC motors enable the regulation of temperature and humidity levels, ensuring comfort in residential spaces.
- Garage Door Openers: AC motors are utilized in garage door openers to drive the mechanism responsible for opening and closing the garage door. These motors generate the necessary torque to lift or lower the door smoothly and efficiently.
- Other Appliances: AC motors are also found in a variety of other household appliances. For instance, they power pumps in water heaters, swimming pool filters, and sump pumps. AC motors are used in dehumidifiers, humidifiers, and air purifiers to drive the fans and other internal components. They are also present in audiovisual equipment, such as DVD players, record players, and fans used for cooling electronics.
In summary, AC motors are essential components in household appliances, enabling their proper functioning and delivering the mechanical energy required for various tasks. From kitchen appliances to laundry machines, fans, air conditioning systems, and more, AC motors provide the necessary power and functionality to enhance our daily lives.
Can you explain the basic working principle of an AC motor?
An AC motor operates based on the principles of electromagnetic induction. It converts electrical energy into mechanical energy through the interaction of magnetic fields. The basic working principle of an AC motor involves the following steps:
- The AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. The rotor is the rotating part of the motor and is connected to a shaft.
- When an alternating current (AC) is supplied to the stator windings, it creates a changing magnetic field.
- The changing magnetic field induces a voltage in the rotor windings, which are either short-circuited conductive bars or coils.
- The induced voltage in the rotor windings creates a magnetic field in the rotor.
- The magnetic field of the rotor interacts with the rotating magnetic field of the stator, resulting in a torque force.
- The torque force causes the rotor to rotate, transferring mechanical energy to the connected shaft.
- The rotation of the rotor continues as long as the AC power supply is provided to the stator windings.
This basic working principle is applicable to various types of AC motors, including induction motors and synchronous motors. However, the specific construction and design of the motor may vary depending on the type and intended application.
editor by CX 2024-04-17