Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Product Description:
Gear Motor-Torque Table Allowance Torque Unit:Upside (N.m)/Belowside (kgf.cm)
•Gearhead and Intermediate gearhead are sold separately.
•Enter the reduction ratio into the blank() within the model name.
•The speed is calculated by dividing the motor’s synchronous speed by the reduction ratio. The actual speed is 2%~20% less than the displayed value, depending on the size of the load.
•To reduce the speed beyond the reduction ratio in the following table, attach an intermediate gearhead (reduction ratio: 10) between the reducer and motor. In that case, the permissible torque is 8N-m.
|
Type Motor/Gearhead |
Gear Ratio |
3 |
3.6 |
5 |
6 |
7.5 |
9 |
12.5 |
15 |
18 |
25 |
30 |
36 |
50 |
60 |
75 |
90 |
100 |
120 |
150 |
180 |
|
Speed r/min |
1000 |
833 |
600 |
500 |
400 |
333 |
240 |
200 |
166 |
120 |
100 |
83 |
60 |
50 |
40 |
33 |
30 |
25 |
20 |
16 |
|
| Z4D40-90GN(4GN10XK) |
4GN()RC/ 4GN()RT |
0.25 |
0.30 |
0.42 |
0.50 |
0.70 |
0.84 |
1.16 |
1.39 |
1.67 |
2.32 |
2.78 |
3.34 |
4.64 |
5.01 |
6.27 |
7.52 |
8.00 |
8.00 |
8.00 |
8.00 |
|
2.55 |
3.06 |
4.28 |
5.10 |
7.14 |
8.57 |
11.8 |
14.2 |
17.0 |
23.7 |
28.4 |
34.1 |
47.3 |
51.1 |
64.0 |
76.7 |
80.0 |
80.0 |
80.0 |
8.00 |
Dimensions(Unit:mm):
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Structure and Working Principle: | Brushless |
| Certification: | ISO9001, CCC |
| Transport Package: | Cnt |
| Specification: | UL, CE, ISO9001, CCC, RoHS |
| Customization: |
Available
|
|
|---|
Are there innovations or emerging technologies in the field of gear motor design?
Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:
1. Miniaturization and Compact Design:
Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.
2. High-Efficiency Gearing:
New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.
3. Magnetic Gearing:
Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.
4. Integrated Electronics and Controls:
Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.
5. Smart and Condition Monitoring Capabilities:
New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.
6. Energy-Efficient Motor Technologies:
Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.
These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.
How do gear motors compare to other types of motors in terms of power and efficiency?
Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:
1. Gear Motors:
Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.
2. Direct-Drive Motors:
Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.
3. Stepper Motors:
Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.
4. Servo Motors:
Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.
5. Efficiency Considerations:
When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.
In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-05-17
China factory Ks Pinge Cbb61 P2 4UF 450V China Supplier for AC Motor Washing Machine Capacitor vacuum pump electric
Product Description
| Model | CBB61 Fan Capacitor |
| Safety approvals | UL/TUV/VDE/CQC |
| Quoted standard | GB/T3667.1, UL810 ,EN65712-1 |
| Type of working | Continuous |
| Operating class | CLASS B – 10000 hours CLASS C – 3000 hours |
| /Operating Min. / MaxTemperature: | -25/70ºC;-40/70ºC;-40/85ºC;-40/105ºC |
| Storage: | -40 / 70ºC |
| Rated Voltage UN (a.c.): | 250~450 Volt a.c. |
| Rated Frequency fN(Hz): | 50Hz / 60Hz |
| Voltage rise/fall time (max): | 15 Volt / µs |
| Maximum Permissible Voltage: | 1.10 x Rated Voltage |
| Maximum Permissible Current: | 1.30 x Rated Current |
| Dissipation factor, tgδ: | 20 x 10-4 at 20°C, 50 Hz |
| Class of safety protection: | S3(P2) |
| Maximum altitude: | 2000 m |
| Capacitance Tolerance (standard) | ± 5 % |
| Mounting: | Any position |
| Case | ABS,PBT,V0 (UL94 standard) |
| Filling Resin | Self-extinguishing epoxy V0(UL94 standard) |
| Dielectric | Polypropylene film |
| Plates | Self-healing metal layer, Segmented film |
| Voltage test terminal to terminal | 2 x UN for 5 s |
| Voltage test terminal to case: | 2200 Volt for 2 s |
| Insulation resistance (20ºC) | Between terminals≥2000MΩ .μF (500Vdc,60s) |
| Leakage – Clearance in air between parts under voltage | ≥ 5mm |
| Vibration test | IEC 60068-2-6 |
CBB65 Electronics Component Film Motor Run High Voltage AC Power Knitting Machine Capacitor
braking resistor choke coil capacitor resistor facon capacitor distributor knitting machine capacitor capacitor price energy discharge capacitor
hisense washing machine and dryer energy discharge capacitor electrolytic capacitor super capacitor epcos capacitor polyester capacitor capacitor bank high voltage capacitor capacitor for motor starting fan capacitor CBB65cbb65 capacitor, air conditioner motor run capacitor, motor run capacitor, compressor capacitor, aluminum capacitor, washing machine capacitor.
Cbb65 AC dual capacitor 1.Widely applied to starting and running of AC single-phase motors at 50Hz/60Hz frequency power Self-healing property
High stability and reliablity Safer with Anti-explosion design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Dry Type Metalized Polypropylene Film Capacitor |
|---|---|
| Model: | Cbb61 Terminal Type Capacitor |
| Rated Voltage: | 250V.AC~450V.AC |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What factors should be considered when selecting an AC motor for a particular application?
When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:
- Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
- Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
- Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
- Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
- Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
- Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
- Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
- Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.
By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.
Where can individuals or businesses find reliable information on selecting, installing, and maintaining AC motors?
When seeking information on selecting, installing, and maintaining AC motors, individuals and businesses can refer to various reliable sources. These sources provide valuable guidance, recommendations, and best practices related to AC motors. Here are some places where one can find reliable information:
- Manufacturer’s Documentation: AC motor manufacturers often provide detailed documentation, including product catalogs, technical specifications, installation guides, and maintenance manuals. These documents offer specific information about their motors, such as performance characteristics, electrical requirements, mounting instructions, and recommended maintenance procedures. Manufacturers’ websites are a common source for accessing these resources.
- Industry Associations: Industry associations related to electrical engineering, motor manufacturing, or specific applications (e.g., HVAC, pumps, or industrial machinery) can be excellent resources for reliable information. These associations often publish technical articles, guidelines, and standards that cover a wide range of topics, including motor selection, installation practices, efficiency standards, and maintenance recommendations. Examples of such associations include the National Electrical Manufacturers Association (NEMA), the Institute of Electrical and Electronics Engineers (IEEE), and the Air Conditioning, Heating, and Refrigeration Institute (AHRI).
- Professional Electricians and Engineers: Consulting with professional electricians or electrical engineers who specialize in motor applications can provide valuable insights. These professionals possess practical knowledge and experience in selecting, installing, and maintaining AC motors. They can offer personalized advice based on specific project requirements and industry best practices.
- Energy Efficiency Programs and Agencies: Energy efficiency programs and agencies, such as government departments, utility companies, or environmental organizations, often provide resources and guidance on energy-efficient motor selection and operation. These programs may offer information on motor efficiency standards, rebate programs for high-efficiency motors, and energy-saving practices. Examples include the U.S. Department of Energy (DOE) and its Energy Star program.
- Online Technical Forums and Communities: Online forums and communities focused on electrical engineering, motor applications, or specific industries can be valuable sources of information. Participating in these forums allows individuals and businesses to interact with experts, discuss motor-related topics, and seek advice from professionals and enthusiasts who have firsthand experience with AC motors.
- Books and Publications: Books and technical publications dedicated to electrical engineering, motor technology, or specific applications can provide comprehensive information on AC motors. These resources cover topics ranging from motor theory and design principles to practical installation techniques and maintenance procedures. Libraries, bookstores, and online retailers offer a wide selection of relevant publications.
When accessing information from these sources, it is important to ensure that the information is up-to-date, reliable, and relevant to the specific application or requirements. Consulting multiple sources and cross-referencing information can help verify accuracy and establish a well-rounded understanding of AC motor selection, installation, and maintenance.
What are the key advantages of using AC motors in industrial applications?
AC motors offer several key advantages that make them highly suitable for industrial applications. Here are some of the main advantages:
- Simple and Robust Design: AC motors, particularly induction motors, have a simple and robust design, making them reliable and easy to maintain. They consist of fewer moving parts compared to other types of motors, which reduces the likelihood of mechanical failure and the need for frequent maintenance.
- Wide Range of Power Ratings: AC motors are available in a wide range of power ratings, from small fractional horsepower motors to large industrial motors with several megawatts of power. This versatility allows for their application in various industrial processes and machinery, catering to different power requirements.
- High Efficiency: AC motors, especially modern designs, offer high levels of efficiency. They convert electrical energy into mechanical energy with minimal energy loss, resulting in cost savings and reduced environmental impact. High efficiency also means less heat generation, contributing to the longevity and reliability of the motor.
- Cost-Effectiveness: AC motors are generally cost-effective compared to other types of motors. Their simple construction and widespread use contribute to economies of scale, making them more affordable for industrial applications. Additionally, AC motors often have lower installation and maintenance costs due to their robust design and ease of operation.
- Flexible Speed Control: AC motors, particularly induction motors, offer various methods for speed control, allowing for precise adjustment of motor speed to meet specific industrial requirements. Speed control mechanisms such as variable frequency drives (VFDs) enable enhanced process control, energy savings, and improved productivity.
- Compatibility with AC Power Grid: AC motors are compatible with the standard AC power grid, which is widely available in industrial settings. This compatibility simplifies the motor installation process and eliminates the need for additional power conversion equipment, reducing complexity and cost.
- Adaptability to Various Environments: AC motors are designed to operate reliably in a wide range of environments. They can withstand variations in temperature, humidity, and dust levels commonly encountered in industrial settings. Additionally, AC motors can be equipped with protective enclosures to provide additional resistance to harsh conditions.
These advantages make AC motors a popular choice for industrial applications across various industries. Their simplicity, reliability, cost-effectiveness, energy efficiency, and speed control capabilities contribute to improved productivity, reduced operational costs, and enhanced process control in industrial settings.
editor by CX 2024-05-16
China supplier CHINAMFG Pd012012-24 Kids Toy 12mm 12V 24V Brush DC Gear Motor 30W Electric Car Motor 313rpm for Kids Cars vacuum pump connector
Product Description
12MM DC Planetary plastic dc Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
| motor specifications:12mm motor | |
| motors (optional) | brushless dc motor,brushed dc motor,stepper motor,coreless motor |
| voltage(optional) | 3-24v |
| input speed | <=30000rpm |
| current | 150mA max |
| performance Data:12mm Planetary Gearbox brushed motor / Stepper Motor / Coreless Motor | |||||||
| Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| PD012012-4 | 1875 | 7500 | 200 | 500 | 4 | 9.5 | 24.5 |
| PD012012-6 | 1250 | 5000 | 200 | 500 | 6 | 9.5 | 24.5 |
| PD012012-16 | 469 | 1875 | 400 | 800 | 16 | 13.3 | 28.3 |
| PD012012-24 | 313 | 1250 | 400 | 800 | 24 | 13.3 | 28.3 |
| PD012012-36 | 208 | 833 | 400 | 800 | 36 | 13.3 | 28.3 |
| PD012012-64 | 117 | 469 | 600 | 1200 | 64 | 17.1 | 32.1 |
| PD012012-96 | 78 | 313 | 600 | 1200 | 96 | 17.1 | 32.1 |
| PD012012-144 | 52 | 208 | 600 | 1200 | 144 | 17.1 | 32.1 |
| PD012012-216 | 35 | 139 | 600 | 1200 | 216 | 17.1 | 32.1 |
| PD012012-256 | 29 | 117 | 850 | 1700 | 256 | 20.9 | 35.9 |
| PD012012-384 | 20 | 78 | 850 | 1700 | 384 | 20.9 | 35.9 |
| PD012012-576 | 13 | 52 | 850 | 1700 | 576 | 20.9 | 35.9 |
| PD012012-864 | 9 | 35 | 850 | 1700 | 864 | 20.9 | 35.9 |
| PD012012-1296 | 6 | 23 | 850 | 1700 | 1296 | 20.9 | 35.9 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | |||||||
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
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How is the efficiency of a gear motor measured, and what factors can affect it?
The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:
Measuring Efficiency:
The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:
Efficiency = (Pout / Pin) * 100%
The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:
Pout = T * ω
The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:
Pin = V * I
By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.
Factors Affecting Efficiency:
Several factors can influence the efficiency of a gear motor. Here are some notable factors:
- Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
- Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
- Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
- Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
- Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
- Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.
By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-05-16
China manufacturer Yb3 Three Phase Flameproof Explosion Proof Electric Motor AC Induction Motors Hazardous Area Motors 0.18kw-375kw vacuum pump connector
Product Description
Product Description
Y series motors are totally enclosed and fan cooled(TFEC).Three-phase squirrel cage induction motors. They are newly designed in conformity with the relevant requirements oi IEC standards. Y series motors have outstanding performance, such as high efficiency, energy-saving, high starting torque, low noise, little vibration, reliable operation and easy maintenance, etc.Y series motors are widely used in many places, where do exist combustible, explosive or corrosive, and with any special
requirements, such as drilling machines, pumps, fans, mixer, transport machines, food machines agriculture machines and equipments etc.
Y2 Series motors are totally enclosed fan cooled(TEFC). squirrel cage three-phase induction motors,developed with new technique They are renewal and upgrading products of Y series The mounting dimension is fully conformed with IEC standard .The motors have the merits of beautiful modeling .compact structure ,low noise,high efficiency,large staring torque, easy serving, etc The motors are adopted with F class insulation and designed with assessing method for insulation
practice. It enhances greatly motor’s safety and reliability.These motors have reached an international advanced level Y2 series motors can be widely used in various machines and equipments. such as drilling machines,blowers
,pumps,compressors,transporters,agricultural and food processing machines.
Y3 series three-phase asynchronous motors, developed with new techniques. Aluminium body.Y3 series motors are defined as totally enclosed, fan cooled, squirrel cage type and noted for their novel design, beautiful
model, compact structure, low noise, high efficiency, large torque, excellent starting performance, easy serving, etc. The motors
are adopted with F class insulation and designed with assessing method for insulation system according to international practice,
it have greatly reached an international advanced level of the same kind of products at the initial days of 90s.
Y3 series motors can be widely used as driving equipments of various machineries, such as machine tools, blowers, pumps,
compressors, transporters, agricultural and food processing. Pedestal installation size and centre height and other indexes of the
motor completely measured by Y3 series three-phase asynchronous motor.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 6 |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can you explain the concept of motor efficiency and how it relates to AC motors?
Motor efficiency is a measure of how effectively an electric motor converts electrical power into mechanical power. It represents the ratio of the motor’s useful output power (mechanical power) to the input power (electrical power) it consumes. Higher efficiency indicates that the motor converts a larger percentage of the electrical energy into useful mechanical work, while minimizing energy losses in the form of heat and other inefficiencies.
In the case of AC motors, efficiency is particularly important due to their wide usage in various applications, ranging from residential appliances to industrial machinery. AC motors can be both induction motors, which are the most common type, and synchronous motors, which operate at a constant speed synchronized with the frequency of the power supply.
The efficiency of an AC motor is influenced by several factors:
- Motor Design: The design of the motor, including its core materials, winding configuration, and rotor construction, affects its efficiency. Motors that are designed with low-resistance windings, high-quality magnetic materials, and optimized rotor designs tend to have higher efficiency.
- Motor Size: The physical size of the motor can also impact its efficiency. Larger motors generally have higher efficiency because they can dissipate heat more effectively, reducing losses. However, it’s important to select a motor size that matches the application requirements to avoid operating the motor at low efficiency due to underloading.
- Operating Conditions: The operating conditions, such as load demand, speed, and temperature, can influence motor efficiency. Motors are typically designed for maximum efficiency at or near their rated load. Operating the motor beyond its rated load or at very light loads can reduce efficiency. Additionally, high ambient temperatures can cause increased losses and reduced efficiency.
- Magnetic Losses: AC motors experience losses due to magnetic effects, such as hysteresis and eddy current losses in the core materials. These losses result in heat generation and reduce overall efficiency. Motor designs that minimize magnetic losses through the use of high-quality magnetic materials and optimized core designs can improve efficiency.
- Mechanical Friction and Windage Losses: Friction and windage losses in the motor’s bearings, shaft, and rotating parts also contribute to energy losses and reduced efficiency. Proper lubrication, bearing selection, and reducing unnecessary mechanical resistance can help minimize these losses.
Efficiency is an important consideration when selecting an AC motor, as it directly impacts energy consumption and operating costs. Motors with higher efficiency consume less electrical power, resulting in reduced energy bills and a smaller environmental footprint. Additionally, higher efficiency often translates to less heat generation, which can enhance the motor’s reliability and lifespan.
Regulatory bodies and standards organizations, such as the International Electrotechnical Commission (IEC) and the National Electrical Manufacturers Association (NEMA), provide efficiency classes and standards for AC motors, such as IE efficiency classes and NEMA premium efficiency standards. These standards help consumers compare the efficiency levels of different motors and make informed choices to optimize energy efficiency.
In summary, motor efficiency is a measure of how effectively an AC motor converts electrical power into mechanical power. By selecting motors with higher efficiency, users can reduce energy consumption, operating costs, and environmental impact while ensuring reliable and sustainable motor performance.
Can you explain the difference between single-phase and three-phase AC motors?
In the realm of AC motors, there are two primary types: single-phase and three-phase motors. These motors differ in their construction, operation, and applications. Let’s explore the differences between single-phase and three-phase AC motors:
- Number of Power Phases: The fundamental distinction between single-phase and three-phase motors lies in the number of power phases they require. Single-phase motors operate using a single alternating current (AC) power phase, while three-phase motors require three distinct AC power phases, typically referred to as phase A, phase B, and phase C.
- Power Supply: Single-phase motors are commonly connected to standard residential or commercial single-phase power supplies. These power supplies deliver a voltage with a sinusoidal waveform, oscillating between positive and negative cycles. In contrast, three-phase motors require a dedicated three-phase power supply, typically found in industrial or commercial settings. Three-phase power supplies deliver three separate sinusoidal waveforms with a specific phase shift between them, resulting in a more balanced and efficient power delivery system.
- Starting Mechanism: Single-phase motors often rely on auxiliary components, such as capacitors or starting windings, to initiate rotation. These components help create a rotating magnetic field necessary for motor startup. Once the motor reaches a certain speed, these auxiliary components may be disconnected or deactivated. Three-phase motors, on the other hand, typically do not require additional starting mechanisms. The three-phase power supply inherently generates a rotating magnetic field, enabling self-starting capability.
- Power and Torque Output: Three-phase motors generally offer higher power and torque output compared to single-phase motors. The balanced nature of three-phase power supply allows for a more efficient distribution of power across the motor windings, resulting in increased performance capabilities. Three-phase motors are commonly used in applications requiring high power demands, such as industrial machinery, pumps, compressors, and heavy-duty equipment. Single-phase motors, with their lower power output, are often used in residential appliances, small commercial applications, and light-duty machinery.
- Efficiency and Smoothness of Operation: Three-phase motors typically exhibit higher efficiency and smoother operation than single-phase motors. The balanced three-phase power supply helps reduce electrical losses and provides a more constant and uniform torque output. This results in improved motor efficiency, reduced vibration, and smoother rotation. Single-phase motors, due to their unbalanced power supply, may experience more pronounced torque variations and slightly lower efficiency.
- Application Suitability: The choice between single-phase and three-phase motors depends on the specific application requirements. Single-phase motors are suitable for powering smaller appliances, such as fans, pumps, household appliances, and small tools. They are commonly used in residential settings where single-phase power is readily available. Three-phase motors are well-suited for industrial and commercial applications that demand higher power levels and continuous operation, including large machinery, conveyors, elevators, air conditioning systems, and industrial pumps.
It’s important to note that while single-phase and three-phase motors have distinct characteristics, there are also hybrid motor designs, such as dual-voltage motors or capacitor-start induction-run (CSIR) motors, which aim to bridge the gap between the two types and offer flexibility in certain applications.
When selecting an AC motor, it is crucial to consider the specific power requirements, available power supply, and intended application to determine whether a single-phase or three-phase motor is most suitable for the task at hand.
What is an AC motor, and how does it differ from a DC motor?
An AC motor, also known as an alternating current motor, is a type of electric motor that operates on alternating current. It converts electrical energy into mechanical energy through the interaction of magnetic fields. AC motors are widely used in various applications, ranging from household appliances to industrial machinery. Here’s a detailed explanation of what an AC motor is and how it differs from a DC motor:
AC Motor:
An AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. These windings are typically made of copper wire and are arranged in specific configurations to create a rotating magnetic field when energized by an alternating current. The rotor, on the other hand, is the rotating part of the motor and is typically made of laminated steel cores with conducting bars or coils. The rotor windings are connected to a shaft, and their interaction with the rotating magnetic field produced by the stator causes the rotor to rotate.
The operation of an AC motor is based on the principles of electromagnetic induction. When the stator windings are energized with an AC power supply, the changing magnetic field induces a voltage in the rotor windings, which in turn creates a magnetic field. The interaction between the rotating magnetic field of the stator and the magnetic field of the rotor produces a torque, causing the rotor to rotate. The speed of rotation depends on the frequency of the AC power supply and the number of poles in the motor.
DC Motor:
A DC motor, also known as a direct current motor, operates on direct current. Unlike an AC motor, which relies on the interaction of magnetic fields to generate torque, a DC motor uses the principle of commutation to produce rotational motion. A DC motor consists of a stator and a rotor, similar to an AC motor. The stator contains the stator windings, while the rotor consists of a rotating armature with coils or permanent magnets.
In a DC motor, when a direct current is applied to the stator windings, a magnetic field is created. The rotor, either through the use of brushes and a commutator or electronic commutation, aligns itself with the magnetic field and begins to rotate. The direction of the current in the rotor windings is continuously reversed to ensure continuous rotation. The speed of a DC motor can be controlled by adjusting the voltage applied to the motor or by using electronic speed control methods.
Differences:
The main differences between AC motors and DC motors are as follows:
- Power Source: AC motors operate on alternating current, which is the standard power supply in most residential and commercial buildings. DC motors, on the other hand, require direct current and typically require a power supply that converts AC to DC.
- Construction: AC motors and DC motors have similar construction with stators and rotors, but the design and arrangement of the windings differ. AC motors generally have three-phase windings, while DC motors can have either armature windings or permanent magnets.
- Speed Control: AC motors typically operate at fixed speeds determined by the frequency of the power supply and the number of poles. DC motors, on the other hand, offer more flexibility in speed control and can be easily adjusted over a wide range of speeds.
- Efficiency: AC motors are generally more efficient than DC motors. AC motors can achieve higher power densities and are often more suitable for high-power applications. DC motors, however, offer better speed control and are commonly used in applications that require precise speed regulation.
- Applications: AC motors are widely used in applications such as industrial machinery, HVAC systems, pumps, and compressors. DC motors find applications in robotics, electric vehicles, computer disk drives, and small appliances.
In conclusion, AC motors and DC motors differ in their power source, construction, speed control, efficiency, and applications. AC motors rely on the interaction of magnetic fields and operate on alternating current, while DC motors use commutation and operate on direct current. Each type of motor has its advantages and is suited for different applications based on factors such as power requirements, speed control needs, and efficiency considerations.
editor by CX 2024-05-16
China manufacturer ZD Direct On-line Starting High Speed/High Torque Electric Induction AC Gear Motor with high quality
Product Description
Introduction
ZD Leader has a wide range of micro motor production lines in the industry, including DC gear motor, AC gear motor,brushless DC motor,planetary gear motor, helical AC gear motor, hypoid gear motor, drum motor and planetary gearbox, etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations. We have a comprehensive global product development network, with pre-sales and after-sales centers in the United States, Germany, Japan, India, Vietnam and other countries.
Our Advantages
Range Of Gear Motor
Pleas click the click button to view more detailed specification for each serie of Gear Motor.
After Sales Service
Customized Product Service
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you !
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Operating Speed: | Constant Speed |
|---|---|
| Number of Stator: | Single-Phase |
| Species: | Y, Y2 Series Three-Phase |
| Rotor Structure: | Winding Type |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Customization: |
Available
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How do variable frequency drives (VFDs) impact the performance of AC motors?
Variable frequency drives (VFDs) have a significant impact on the performance of AC motors. A VFD, also known as a variable speed drive or adjustable frequency drive, is an electronic device that controls the speed and torque of an AC motor by varying the frequency and voltage of the power supplied to the motor. Let’s explore how VFDs impact AC motor performance:
- Speed Control: One of the primary benefits of using VFDs is the ability to control the speed of AC motors. By adjusting the frequency and voltage supplied to the motor, VFDs enable precise speed control over a wide range. This speed control capability allows for more efficient operation of the motor, as it can be operated at the optimal speed for the specific application. It also enables variable speed operation, where the motor speed can be adjusted based on the load requirements, resulting in energy savings and enhanced process control.
- Energy Efficiency: VFDs contribute to improved energy efficiency of AC motors. By controlling the motor speed based on the load demand, VFDs eliminate the energy wastage that occurs when motors run at full speed even when the load is light. The ability to match the motor speed to the required load reduces energy consumption and results in significant energy savings. In applications where the load varies widely, such as HVAC systems, pumps, and fans, VFDs can provide substantial energy efficiency improvements.
- Soft Start and Stop: VFDs offer soft start and stop capabilities for AC motors. Instead of abruptly starting or stopping the motor, which can cause mechanical stress and electrical disturbances, VFDs gradually ramp up or down the motor speed. This soft start and stop feature reduces mechanical wear and tear, extends the motor’s lifespan, and minimizes voltage dips or spikes in the electrical system. It also eliminates the need for additional mechanical devices, such as motor starters or brakes, improving overall system reliability and performance.
- Precision Control and Process Optimization: VFDs enable precise control over AC motor performance, allowing for optimized process control in various applications. The ability to adjust motor speed and torque with high accuracy enables fine-tuning of system parameters, such as flow rates, pressure, or temperature. This precision control enhances overall system performance, improves product quality, and can result in energy savings by eliminating inefficiencies or overcompensation.
- Motor Protection and Diagnostic Capabilities: VFDs provide advanced motor protection features and diagnostic capabilities. They can monitor motor operating conditions, such as temperature, current, and voltage, and detect abnormalities or faults in real-time. VFDs can then respond by adjusting motor parameters, issuing alerts, or triggering shutdowns to protect the motor from damage. These protection and diagnostic features help prevent motor failures, reduce downtime, and enable predictive maintenance, resulting in improved motor reliability and performance.
- Harmonics and Power Quality: VFDs can introduce harmonics into the electrical system due to the switching nature of their operation. Harmonics are undesirable voltage and current distortions that can impact power quality and cause issues in the electrical distribution network. However, modern VFDs often include built-in harmonic mitigation measures, such as line reactors or harmonic filters, to minimize harmonics and ensure compliance with power quality standards.
In summary, VFDs have a profound impact on the performance of AC motors. They enable speed control, enhance energy efficiency, provide soft start and stop capabilities, enable precision control and process optimization, offer motor protection and diagnostic features, and address power quality considerations. The use of VFDs in AC motor applications can lead to improved system performance, energy savings, increased reliability, and enhanced control over various industrial and commercial processes.
How do AC motors contribute to the functioning of household appliances?
AC motors play a crucial role in the functioning of numerous household appliances by converting electrical energy into mechanical energy. These motors are used in a wide range of devices, powering various components and performing essential tasks. Let’s explore how AC motors contribute to the functioning of household appliances:
- Kitchen Appliances: AC motors are found in various kitchen appliances, such as refrigerators, freezers, dishwashers, and blenders. In refrigerators and freezers, AC motors drive the compressor, which circulates the refrigerant and maintains the desired temperature. Dishwashers use AC motors to power the water pumps, spray arms, and the motorized detergent dispenser. Blenders utilize AC motors to rotate the blades and blend ingredients.
- Laundry Appliances: AC motors are integral to laundry appliances like washing machines and clothes dryers. Washing machines rely on AC motors to power the agitator or the drum, facilitating the washing and spinning cycles. Clothes dryers use AC motors to rotate the drum and operate the blower fan, facilitating the drying process.
- Vacuum Cleaners: Vacuum cleaners utilize AC motors to generate suction and drive the motorized brush or beater bar. These motors power the fan or impeller, creating the necessary airflow for effective cleaning.
- Fans and Air Circulation: AC motors are employed in various types of fans, including ceiling fans, table fans, and pedestal fans. These motors drive the fan blades, producing airflow and facilitating air circulation to provide cooling or ventilation in rooms. Additionally, AC motors power exhaust fans used in kitchens, bathrooms, and range hoods to remove odors, smoke, or excess moisture.
- Air Conditioning and Heating Systems: AC motors are critical components in air conditioning and heating systems. They power the compressor, condenser fan, and blower fan, which are responsible for circulating refrigerant, dissipating heat, and delivering conditioned air throughout the house. AC motors enable the regulation of temperature and humidity levels, ensuring comfort in residential spaces.
- Garage Door Openers: AC motors are utilized in garage door openers to drive the mechanism responsible for opening and closing the garage door. These motors generate the necessary torque to lift or lower the door smoothly and efficiently.
- Other Appliances: AC motors are also found in a variety of other household appliances. For instance, they power pumps in water heaters, swimming pool filters, and sump pumps. AC motors are used in dehumidifiers, humidifiers, and air purifiers to drive the fans and other internal components. They are also present in audiovisual equipment, such as DVD players, record players, and fans used for cooling electronics.
In summary, AC motors are essential components in household appliances, enabling their proper functioning and delivering the mechanical energy required for various tasks. From kitchen appliances to laundry machines, fans, air conditioning systems, and more, AC motors provide the necessary power and functionality to enhance our daily lives.
What are the main components of an AC motor, and how do they contribute to its operation?
An AC motor consists of several key components that work together to facilitate its operation. These components include:
- Stator: The stator is the stationary part of an AC motor. It is typically made of a laminated core that provides a path for the magnetic flux. The stator contains stator windings, which are coils of wire wound around the stator core. The stator windings are connected to an AC power source and produce a rotating magnetic field when energized. The rotating magnetic field is a crucial element in generating the torque required for the motor’s operation.
- Rotor: The rotor is the rotating part of an AC motor. It is located inside the stator and is connected to a shaft. The rotor can have different designs depending on the type of AC motor. In an induction motor, the rotor does not have electrical connections. Instead, it contains conductive bars or coils that are short-circuited. The rotating magnetic field of the stator induces currents in the short-circuited rotor conductors, creating a magnetic field that interacts with the stator field and generates torque, causing the rotor to rotate. In a synchronous motor, the rotor contains electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed.
- Bearing: Bearings are used to support and facilitate the smooth rotation of the rotor shaft. They reduce friction and allow the rotor to rotate freely within the motor. Bearings are typically located at both ends of the motor shaft and are designed to withstand the axial and radial forces generated during operation.
- End Bells: The end bells, also known as end covers or end brackets, enclose the motor’s stator and rotor assembly. They provide mechanical support and protection for the internal components of the motor. End bells are typically made of metal and are designed to provide a housing for the bearings and secure the motor to its mounting structure.
- Fan or Cooling System: AC motors often generate heat during operation. To prevent overheating and ensure proper functioning, AC motors are equipped with fans or cooling systems. These help dissipate heat by circulating air or directing airflow over the motor’s components, including the stator and rotor windings. Effective cooling is crucial for maintaining the motor’s efficiency and extending its lifespan.
- Terminal Box or Connection Box: The terminal box is a housing located on the outside of the motor that provides access to the motor’s electrical connections. It contains terminals or connection points where external wires can be connected to supply power to the motor. The terminal box ensures a safe and secure connection of the motor to the electrical system.
- Additional Components: Depending on the specific design and application, AC motors may include additional components such as capacitors, centrifugal switches, brushes (in certain types of AC motors), and other control devices. These components are used for various purposes, such as improving motor performance, providing starting assistance, or enabling specific control features.
Each of these components plays a crucial role in the operation of an AC motor. The stator and rotor are the primary components responsible for generating the rotating magnetic field and converting electrical energy into mechanical motion. The bearings ensure smooth rotation of the rotor shaft, while the end bells provide structural support and protection. The fan or cooling system helps maintain optimal operating temperatures, and the terminal box allows for proper electrical connections. Additional components are incorporated as necessary to enhance motor performance and enable specific functionalities.
editor by CX 2024-05-16
China best ZD High Torque Low RPM Constant Speed Brush DC Electric Gear Motor vacuum pump electric
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Product Parameters
Product Description:
Gear Motor-Torque Table Allowance Torque Unit:Upside (N.m)/Belowside (kgf.cm)
•Gearhead and Intermediate gearhead are sold separately.
•Enter the reduction ratio into the blank() within the model name.
•The speed is calculated by dividing the motor’s synchronous speed by the reduction ratio. The actual speed is 2%~20% less than the displayed value, depending on the size of the load.
•To reduce the speed beyond the reduction ratio in the following table, attach an intermediate gearhead (reduction ratio: 10) between the reducer and motor. In that case, the permissible torque is 20N.m.
|
Type Motor/Gearhead |
Gear Ratio |
3 |
3.6 |
5 |
6 |
7.5 |
9 |
12.5 |
15 |
18 |
25 |
30 |
36 |
50 |
60 |
75 |
90 |
100 |
120 |
150 |
180 |
|
Speed r/min |
866 |
722 |
520 |
433 |
346 |
288 |
208 |
173 |
144 |
104 |
86 |
72 |
52 |
43 |
34 |
28 |
26 |
21 |
17 |
14 |
|
| Z5D150-24GU(5GU90RT) |
5GU()RC/ 5GU()RT |
0.87 |
1.04 |
1.45 |
1.74 |
2.41 |
5.44 |
4.02 |
4.82 |
5.78 |
8.03 |
9.64 |
10.4 |
14.5 |
17.4 |
20.0 |
20.0 |
20.0 |
20.0 |
20.0 |
20.0 |
|
8.87 |
10.6 |
14.8 |
17.7 |
24.6 |
55.5 |
41.0 |
48.2 |
59.0 |
81.9 |
98.3 |
106 |
148 |
177 |
200 |
200 |
200 |
200 |
200 |
200 |
Dimensions(Unit:mm):
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Structure and Working Principle: | Brush |
| Certification: | ISO9001, CCC |
| Transport Package: | Cnt |
| Specification: | UL, CE, ISO9001, CCC, RoHS |
| Customization: |
Available
|
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|---|
What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
Can gear motors be used for precise positioning, and if so, what features enable this?
Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:
1. Gear Reduction:
One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.
2. High Resolution Encoders:
Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.
3. Closed-Loop Control:
Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.
4. Stepper Motors:
Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.
5. Servo Motors:
Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.
6. Motion Control Algorithms:
Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.
By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-05-15
China Good quality Ie3 Series Asynchronous Electric Motor Industry Induction AC Motor with Best Sales
Product Description
Product Description
Product Decription
HMA-IE3(3HMA) Aluminium Series Three Phase Asynchronous Motor is the basic series of general-purpose motor with low voltage upgraded of Y series motor.The HMA Series Motors are enhanced performance motors built in light weight, all aluminum frames. HMA-IE1 Series Motors with beautiful appearance and reliable operation meet to the needs of general-purpose at domestic and overseas within the range of frame size 56 to 160.
Technical Data
| Frame Size Range | 56–160 |
| Housing Material | Aliminium |
| Output Range | 0.06kw-18.5kw |
| Pole | 2/4/6 |
| Terminal Box | Top Mounted |
| Protection Class | IP44,IP54,IP55 |
| Insulation Class | B,F,H |
| Installation Method | B5,B5,B14,B35multi and Pad Mounting |
| Cooling Method | IC411 |
| Efficiency Standard | IEC60034-2-1 |
| Duty | S1 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Three-Phase |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Customization: |
Available
|
|
|---|
Are there specific maintenance requirements for AC motors to ensure optimal performance?
Yes, AC motors have specific maintenance requirements to ensure their optimal performance and longevity. Regular maintenance helps prevent unexpected failures, maximizes efficiency, and extends the lifespan of the motor. Here are some key maintenance practices for AC motors:
- Cleaning and Inspection: Regularly clean the motor to remove dust, dirt, and debris that can accumulate on the motor surfaces and hinder heat dissipation. Inspect the motor for any signs of damage, loose connections, or abnormal noise/vibration. Address any issues promptly to prevent further damage.
- Lubrication: Check the motor’s lubrication requirements and ensure proper lubrication of bearings, gears, and other moving parts. Insufficient or excessive lubrication can lead to increased friction, overheating, and premature wear. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants.
- Belt and Pulley Maintenance: If the motor is coupled with a belt and pulley system, regularly inspect and adjust the tension of the belts. Improper belt tension can affect motor performance and efficiency. Replace worn-out belts and damaged pulleys as needed.
- Cooling System Maintenance: AC motors often have cooling systems such as fans or heat sinks to dissipate heat generated during operation. Ensure that these cooling systems are clean and functioning properly. Remove any obstructions that may impede airflow and compromise cooling efficiency.
- Electrical Connections: Regularly inspect the motor’s electrical connections for signs of loose or corroded terminals. Loose connections can lead to voltage drops, increased resistance, and overheating. Tighten or replace any damaged connections and ensure proper grounding.
- Vibration Analysis: Periodically perform vibration analysis on the motor to detect any abnormal vibrations. Excessive vibration can indicate misalignment, unbalanced rotors, or worn-out bearings. Address the underlying causes of vibration to prevent further damage and ensure smooth operation.
- Motor Testing: Conduct regular motor testing, such as insulation resistance testing and winding resistance measurement, to assess the motor’s electrical condition. These tests can identify insulation breakdown, winding faults, or other electrical issues that may affect motor performance and reliability.
- Professional Maintenance: For more complex maintenance tasks or when dealing with large industrial motors, it is advisable to involve professional technicians or motor specialists. They have the expertise and tools to perform in-depth inspections, repairs, and preventive maintenance procedures.
It’s important to note that specific maintenance requirements may vary depending on the motor type, size, and application. Always refer to the manufacturer’s guidelines and recommendations for the particular AC motor in use. By following proper maintenance practices, AC motors can operate optimally, minimize downtime, and have an extended service life.
What are the safety considerations when working with or around AC motors?
Working with or around AC motors requires careful attention to safety to prevent accidents, injuries, and electrical hazards. Here are some important safety considerations to keep in mind:
- Electrical Hazards: AC motors operate on high voltage electrical systems, which pose a significant electrical hazard. It is essential to follow proper lockout/tagout procedures when working on motors to ensure that they are de-energized and cannot accidentally start up. Only qualified personnel should perform electrical work on motors, and they should use appropriate personal protective equipment (PPE), such as insulated gloves, safety glasses, and arc flash protection, to protect themselves from electrical shocks and arc flash incidents.
- Mechanical Hazards: AC motors often drive mechanical equipment, such as pumps, fans, or conveyors, which can present mechanical hazards. When working on or near motors, it is crucial to be aware of rotating parts, belts, pulleys, or couplings that can cause entanglement or crushing injuries. Guards and safety barriers should be in place to prevent accidental contact with moving parts, and proper machine guarding principles should be followed. Lockout/tagout procedures should also be applied to the associated mechanical equipment to ensure it is safely de-energized during maintenance or repair.
- Fire and Thermal Hazards: AC motors can generate heat during operation, and in some cases, excessive heat can pose a fire hazard. It is important to ensure that motors are adequately ventilated to dissipate heat and prevent overheating. Motor enclosures and cooling systems should be inspected regularly to ensure proper functioning. Additionally, combustible materials should be kept away from motors to reduce the risk of fire. If a motor shows signs of overheating or emits a burning smell, it should be immediately shut down and inspected by a qualified professional.
- Proper Installation and Grounding: AC motors should be installed and grounded correctly to ensure electrical safety. Motors should be installed according to manufacturer guidelines, including proper alignment, mounting, and connection of electrical cables. Adequate grounding is essential to prevent electrical shocks and ensure the safe dissipation of fault currents. Grounding conductors, such as grounding rods or grounding straps, should be properly installed and regularly inspected to maintain their integrity.
- Safe Handling and Lifting: AC motors can be heavy and require proper handling and lifting techniques to prevent musculoskeletal injuries. When moving or lifting motors, equipment such as cranes, hoists, or forklifts should be used, and personnel should be trained in safe lifting practices. It is important to avoid overexertion and use proper lifting tools, such as slings or lifting straps, to distribute the weight evenly and prevent strain or injury.
- Training and Awareness: Proper training and awareness are critical for working safely with or around AC motors. Workers should receive training on electrical safety, lockout/tagout procedures, personal protective equipment usage, and safe work practices. They should be familiar with the specific hazards associated with AC motors and understand the appropriate safety precautions to take. Regular safety meetings and reminders can help reinforce safe practices and keep safety at the forefront of everyone’s minds.
It is important to note that the safety considerations mentioned above are general guidelines. Specific safety requirements may vary depending on the motor size, voltage, and the specific workplace regulations and standards in place. It is crucial to consult relevant safety codes, regulations, and industry best practices to ensure compliance and maintain a safe working environment when working with or around AC motors.
What are the main components of an AC motor, and how do they contribute to its operation?
An AC motor consists of several key components that work together to facilitate its operation. These components include:
- Stator: The stator is the stationary part of an AC motor. It is typically made of a laminated core that provides a path for the magnetic flux. The stator contains stator windings, which are coils of wire wound around the stator core. The stator windings are connected to an AC power source and produce a rotating magnetic field when energized. The rotating magnetic field is a crucial element in generating the torque required for the motor’s operation.
- Rotor: The rotor is the rotating part of an AC motor. It is located inside the stator and is connected to a shaft. The rotor can have different designs depending on the type of AC motor. In an induction motor, the rotor does not have electrical connections. Instead, it contains conductive bars or coils that are short-circuited. The rotating magnetic field of the stator induces currents in the short-circuited rotor conductors, creating a magnetic field that interacts with the stator field and generates torque, causing the rotor to rotate. In a synchronous motor, the rotor contains electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed.
- Bearing: Bearings are used to support and facilitate the smooth rotation of the rotor shaft. They reduce friction and allow the rotor to rotate freely within the motor. Bearings are typically located at both ends of the motor shaft and are designed to withstand the axial and radial forces generated during operation.
- End Bells: The end bells, also known as end covers or end brackets, enclose the motor’s stator and rotor assembly. They provide mechanical support and protection for the internal components of the motor. End bells are typically made of metal and are designed to provide a housing for the bearings and secure the motor to its mounting structure.
- Fan or Cooling System: AC motors often generate heat during operation. To prevent overheating and ensure proper functioning, AC motors are equipped with fans or cooling systems. These help dissipate heat by circulating air or directing airflow over the motor’s components, including the stator and rotor windings. Effective cooling is crucial for maintaining the motor’s efficiency and extending its lifespan.
- Terminal Box or Connection Box: The terminal box is a housing located on the outside of the motor that provides access to the motor’s electrical connections. It contains terminals or connection points where external wires can be connected to supply power to the motor. The terminal box ensures a safe and secure connection of the motor to the electrical system.
- Additional Components: Depending on the specific design and application, AC motors may include additional components such as capacitors, centrifugal switches, brushes (in certain types of AC motors), and other control devices. These components are used for various purposes, such as improving motor performance, providing starting assistance, or enabling specific control features.
Each of these components plays a crucial role in the operation of an AC motor. The stator and rotor are the primary components responsible for generating the rotating magnetic field and converting electrical energy into mechanical motion. The bearings ensure smooth rotation of the rotor shaft, while the end bells provide structural support and protection. The fan or cooling system helps maintain optimal operating temperatures, and the terminal box allows for proper electrical connections. Additional components are incorporated as necessary to enhance motor performance and enable specific functionalities.
editor by CX 2024-05-15
China factory ZD Single Phase/Three Phase AC Electric Small Gear Motor for Moving Machinery vacuum pump design
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Helical Gear Motor
| Mount Type | Horizontal / Vertical |
| MOTOR TYPE | Induction Motor |
| OUTPUT POWER | 100W / 200W / 400W / 750W / 1500W / 2200W / 3700W (Can Be Customized) |
| OUTPUT SHAFT | 18mm / 22mm / 28mm / 32mm / 40mm / 50mm; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | Single phase 110V50/60Hz, 220V/50/60Hz; Three phase 220-240/380-415V, 50/60Hz |
| Accessories | Electric Brake / Fan / Terminal Box |
| Gear Ratio | 3K-1800K |
Type Of Helical Gear Motor
Other Products
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Moving Machinery |
|---|---|
| Operating Speed: | Constant Speed |
| Power Source: | AC Motor |
| Casing Protection: | Closed Type |
| Number of Poles: | 4 |
| Certification: | ISO9001, CCC |
| Customization: |
Available
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What are the maintenance requirements for gear motors, and how can longevity be maximized?
Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:
1. Lubrication:
Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.
2. Inspection and Cleaning:
Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.
3. Temperature and Environmental Considerations:
Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.
4. Load Monitoring and Optimization:
Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.
5. Alignment and Vibration Analysis:
Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.
6. Preventive Maintenance and Regular Inspections:
Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.
By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.
Can gear motors be used for precise positioning, and if so, what features enable this?
Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:
1. Gear Reduction:
One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.
2. High Resolution Encoders:
Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.
3. Closed-Loop Control:
Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.
4. Stepper Motors:
Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.
5. Servo Motors:
Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.
6. Motion Control Algorithms:
Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.
By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-05-15
China Hot selling AC CHINAMFG Single Phase Electric Fan Water Pump Motor Frame 3.3″ 2p vacuum pump oil near me
Product Description
Permanent Split Capacitor Motor, Frame 3.3″, 2P&4P, UL certificated, reliable, low noise, over load protected, high efficiency, with various frame size and poles. Can develop motor per customer requirements.
| Type | Series | Frame | Voltage | Current | Power | RPM |
| Capacitor Start (3.3″,2P) | HYC82-38-2 0012 | 82.4mm | 115V | 0.65A | 38W | 3000RPM |
| Capacitor Start (3.3″,2P) | HYC82-84-2 5007 | 82.4mm | 230V | 0.8A | 94W | 3200RPM |
| Capacitor Start (3.3″,2P) | HYC82-187-2 0003 | 82.4mm | 115V | 2.5A | 187W | 3200RPM |
| Capacitor Start (3.3″,2P) | HYC82-38-2 5001 | 82.4mm | 230V | 0.34A | 38W | 3000RPM |
| Capacitor Start (3.3″,2P) | HYC82-63-4 0005 | 82.4mm | 115V | 1.2A | 63W | 3000RPM |
| Capacitor Start (3.3″,2P) | HYC82-30-2 5005 | 82.4mm | 230V | 0.24A | 30W | 3300ROM |
| Capacitor Start (3.3″,2P) | HYC82-38-2 9001 | 82.4mm | 115/230V | 0.52/0.26A | 38W | 3270RPM |
| Capacitor Start (3.3″,4P) | HYC82-63-4 5006 | 82.4mm | 230V | 0.65A | 63W | 1550RPM |
| Capacitor Start (3.3″,4P) | HYC82-25-4 5004 | 82.4mm | 230V | 0.38A | 25W | 1550RPM |
| Capacitor Start (3.3″,4P) | HYC82-15-4 0003 | 82.4mm | 115V | 0.32A | 15W | 1550RPM |
| Capacitor Start (3.3″,4P) | HYC82-94-4 0006 | 82.4mm | 115V | 2.1A | 94W | 1550RPM |
| Capacitor Start (3.3″,4P) | HYC82-125-4 0008 | 82.4mm | 115V | 2.5A | 125W | 1550RPM |
| Capacitor Start (3.3″,4P) | HYC82-63-4 9001 | 82.4mm | 115/230V | 1.1/0.6A | 63W | 1550RPM |
| Capacitor Start (3.3″,4P) | HYC82-10-4 0001 | 82.4mm | 115V | 0.2A | 10W | 1550RPM |
| Capacitor Start (3.3″,4P) | HYC82-5-4 0001 | 82.4mm | 115V | 0.15A | 5W | 1550RPM |
| Capacitor Start (3.3″,4P) | HYC82-50-4 0012 | 82.4mm | 115V | 1.1A | 50W | 1550RPM |
| Capacitor Start (3.3″,4P) | HYC82-25-4 0015 | 82.4mm | 115V | 0.7A | 25W | 1550RPM |
Our company FAQ for you
(1) Q: What kind motors you can provide?
A:We mainly provide AC Motor, DC Brushed Motor, Gear Motor, Blower.,
(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Single-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What factors should be considered when selecting an AC motor for a particular application?
When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:
- Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
- Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
- Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
- Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
- Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
- Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
- Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
- Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.
By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.
Can AC motors be used in renewable energy systems, such as wind turbines?
Yes, AC motors can be used in renewable energy systems, including wind turbines. In fact, AC motors are commonly employed in various applications within wind turbines due to their numerous advantages. Here’s a detailed explanation:
1. Generator: In a wind turbine system, the AC motor often functions as a generator. As the wind turbine blades rotate, they drive the rotor of the generator, which converts the mechanical energy of the wind into electrical energy. AC generators are commonly used in wind turbines due to their efficiency, reliability, and compatibility with power grid systems.
2. Variable Speed Control: AC motors offer the advantage of variable speed control, which is crucial for wind turbines. The wind speed is variable, and in order to maximize energy capture, the rotor speed needs to be adjusted accordingly. AC motors, when used as generators, can adjust their rotational speed with the changing wind conditions by modifying the frequency and voltage of the output electrical signal.
3. Efficiency: AC motors are known for their high efficiency, which is an important factor in renewable energy systems. Wind turbines aim to convert as much of the wind energy into electrical energy as possible. AC motors, especially those designed for high efficiency, can help maximize the overall energy conversion efficiency of the wind turbine system.
4. Grid Integration: AC motors are well-suited for grid integration in renewable energy systems. The electrical output from the AC generator can be easily synchronized with the grid frequency and voltage, allowing for seamless integration of the wind turbine system with the existing power grid infrastructure. This facilitates the efficient distribution of the generated electricity to consumers.
5. Control and Monitoring: AC motors offer advanced control and monitoring capabilities, which are essential for wind turbine systems. The electrical parameters, such as voltage, frequency, and power output, can be easily monitored and controlled in AC motor-based generators. This allows for real-time monitoring of the wind turbine performance, fault detection, and optimization of the power generation process.
6. Availability and Standardization: AC motors are widely available in various sizes and power ratings, making them readily accessible for wind turbine applications. They are also well-standardized, ensuring compatibility with other system components and facilitating maintenance, repair, and replacement activities.
It’s worth noting that while AC motors are commonly used in wind turbines, there are other types of generators and motor technologies utilized in specific wind turbine designs, such as permanent magnet synchronous generators (PMSGs) or doubly-fed induction generators (DFIGs). These alternatives offer their own advantages and may be preferred in certain wind turbine configurations.
In summary, AC motors can indeed be used in renewable energy systems, including wind turbines. Their efficiency, variable speed control, grid integration capabilities, and advanced control features make them a suitable choice for converting wind energy into electrical energy in a reliable and efficient manner.
What are the key advantages of using AC motors in industrial applications?
AC motors offer several key advantages that make them highly suitable for industrial applications. Here are some of the main advantages:
- Simple and Robust Design: AC motors, particularly induction motors, have a simple and robust design, making them reliable and easy to maintain. They consist of fewer moving parts compared to other types of motors, which reduces the likelihood of mechanical failure and the need for frequent maintenance.
- Wide Range of Power Ratings: AC motors are available in a wide range of power ratings, from small fractional horsepower motors to large industrial motors with several megawatts of power. This versatility allows for their application in various industrial processes and machinery, catering to different power requirements.
- High Efficiency: AC motors, especially modern designs, offer high levels of efficiency. They convert electrical energy into mechanical energy with minimal energy loss, resulting in cost savings and reduced environmental impact. High efficiency also means less heat generation, contributing to the longevity and reliability of the motor.
- Cost-Effectiveness: AC motors are generally cost-effective compared to other types of motors. Their simple construction and widespread use contribute to economies of scale, making them more affordable for industrial applications. Additionally, AC motors often have lower installation and maintenance costs due to their robust design and ease of operation.
- Flexible Speed Control: AC motors, particularly induction motors, offer various methods for speed control, allowing for precise adjustment of motor speed to meet specific industrial requirements. Speed control mechanisms such as variable frequency drives (VFDs) enable enhanced process control, energy savings, and improved productivity.
- Compatibility with AC Power Grid: AC motors are compatible with the standard AC power grid, which is widely available in industrial settings. This compatibility simplifies the motor installation process and eliminates the need for additional power conversion equipment, reducing complexity and cost.
- Adaptability to Various Environments: AC motors are designed to operate reliably in a wide range of environments. They can withstand variations in temperature, humidity, and dust levels commonly encountered in industrial settings. Additionally, AC motors can be equipped with protective enclosures to provide additional resistance to harsh conditions.
These advantages make AC motors a popular choice for industrial applications across various industries. Their simplicity, reliability, cost-effectiveness, energy efficiency, and speed control capabilities contribute to improved productivity, reduced operational costs, and enhanced process control in industrial settings.
editor by CX 2024-05-15
China Professional CHINAMFG Gear Motor 12mm 3V-6V Small Electric Reduction Motors with Gearbox Motor vacuum pump electric
Product Description
Product Parameters
Model No.: KM-12FN30-298-571
Size details:
Motor Diameter: φ12mm
Gear box length : 10mm
Shaft length: customization
Specifications:
Rated voltage: DC 2.5V
Direction of rotation: CW/CCW
No load speed: 100rpm
No load current: 0.04A
Rated torque: 540g.cm
Rated speed: 80rpm
All technical data can custom made for different application.
Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
Precious metal brush/ carbon brush.
Technical data.
Detailed Photos
Application
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1.What kind of motor do you supply?
Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
2.What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Customization: |
Available
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Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-05-14