Product Description
Note:
The specifications can be designed according to the customer’s requirements!
Application:
Electric Drill, Screwdriver, Scanners, Printers, Vending Machine, Window Curtain, Coffee Machine, Electric Lock, etc.
Parameter:
Reduction ratio | 1/4 | 1/14 | 1/16 | 1/19 | 1/53 | 1/62 | 1/72 | 1/84 | 1/104 | 1/198 | 1/231 | 1/270 | 1/316 | 1/370 | 1/455 | 1/742 | 1/1014 | 1/1249 | 1/1621 | |
12V | Rated torque(g.cm) | 100 | 300 | 350 | 410 | 970 | 1100 | 1300 | 1500 | 1800 | 2300 | 2300 | 2300 | 2300 | 2300 | 2300 | 2700 | 2700 | 2700 | 2700 |
Rated speed(rpm) | 1000 | 340 | 290 | 245 | 90 | 77 | 66 | 56 | 46 | 24 | 21 | 18 | 16 | 13.5 | 11 | 7.3 | 5 | 4.2 | 3.3 | |
24V | Rated torque(g.cm) | 120 | 360 | 420 | 490 | 1150 | 1300 | 1500 | 1800 | 1800 | 2300 | 2300 | 2300 | 2300 | 2300 | 2300 | 2700 | 2700 | 2700 | 2700 |
Rated speed(rpm) | 1000 | 330 | 280 | 240 | 89 | 76 | 65 | 55 | 46 | 24 | 21 | 18 | 16 | 13.5 | 11 | 7.3 | 5 | 4.2 | 3.3 | |
Rotation direction | CW | |||||||||||||||||||
Length(L-mm) | 14.40 | 18.05 | 21.7 | 25.35 | 29.00 |
Rated volt(V) | Rated torque(g.cm) | Rated speed(rpm) | Rated current(mA) | No-load speed(rpm) | No load current(mA) | Weight(g) |
12 | 31 | 4790 | <=240 | 6000 | <=80 | 43 |
24 | 37 | 4710 | <=145 | 6000 | <=55 | 43 |
About Us:
We specialized in researching, developing, and servicing electric motors, gearbox, and high precision gears with the small module. After years of development, we have an independent product design and R&D team, service team, and a professional quality control team. To realize our service concept better, provide high-quality products and excellent service, we have been committed to the core ability and training. We have a holding factory in HangZhou, which produces high precision small mold gears, gear shaft, gearbox, and planetary gearbox assembling.
Work-flow:
Certificate:
RoHS, CE, and more…
Service:
ODM & OEM
Gearbox design and development
Package&Ship:
Carton, pallet, or what you want
The delivery time is about 30-45 days.
Customer’s Visiting:
FAQ:
1. Can you custom gearbox?
YES.
2. DO you provide the sample?
YES.
3. Do you provide technical support?
YES
4. Do you have a factory?
Yes, we are a professional manufacturer.
5. Can I come to your company to visit?
YES
Certification: | ISO9001, CCC, CE |
---|---|
Brand: | I.CH |
Rated Voltage: | 12V,24V |
Gearbox Diameter: | 22mm |
Ratio: | 1:4-1:1621 |
Rated Torque: | 100-2700g.Cm |
Customization: |
Available
| Customized Request |
---|
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-05-24
China Custom ZD Torque Low Noise High Efficient Transmission Brushless DC Planetary Gear Motor supplier
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Features:
The planetary gearbox for transmission is widely matched with DC motor and BLDC motor. It shows the characters of high torque and controlablity as well as the high lasting torque. The perfect combination fully expresses the product’s smaller and high torque.
Other Related Products
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Application: | Industrial, Power Tools, Car |
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Operating Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Rotor Structure: | Squirrel-Cage |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Customization: |
Available
| Customized Request |
---|
Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by CX 2023-05-10
China Brushless DC Motor Manufacturer High Torque BLDC Motor 24V 36V 48V with Power 50W 100W 200W 300W 550W 800W 1500W with Planetary Gear/Worm Gear supplier
Merchandise Description
higher electricity 24V 48v 100w 200w 400W 600w 800w 1000w 1500w Brushless DC Motor Corridor Sensor 3 phase
We are major maker of brushless dc (BLDC) motors with electrical power variety from 200W to 3000W, and the voltage assortment from 24V to 48V DC. It has been extensively employed for numerous applications, eg., auto market, AGV , Robot,hearth battling robotic, forklifts, tracked robot, boats etc. It has much better performances than other standard dc motors.
Model | Volt | Electricity | Rated pace | Rated Present | Rated Torque | Peak Torque |
Unit | V | W | r/min | A | N.m | N.m |
57BL50-230 | 24 | sixty | 3000 | 3.three | .18 | .57 |
57BL90-210 | 24 | sixty | 1000 | 3.three | .6 | 1.8 |
57BL90-230 | 24 | a hundred and eighty | 3000 | ten | .six | 1.eight |
60BL100-215 | 24 | 80 | 1500 | three.six | .five | 1.five |
60BL120-430 | forty eight | 250 | 3000 | 6.9 | .75 | two.two |
80BL150-430 | 48 | 600 | 3000 | 16.six | 1.nine | 5.79 |
80BL5714-fifteen | 24 | 400 | 1500 | 21.three | 2.fifty five | seven.sixty five |
110BL5715-fifteen | 24 | five hundred | 1500 | 27 | 3.eighteen | 10.nine |
110BL571-thirty | 48 | one thousand | 3000 | 28 | 3.eighteen | ten.nine |
110BL571-fifteen | 48 | a thousand | 1500 | 28 | six.three | 22 |
110BL571-thirty | forty eight | 1500 | 3000 | 37.5 | four.7 | 28 |
130BL571-30 | 48 | 1500 | 3000 | forty one | four.seven | 17.nine |
130BL0430-thirty | 48 | 3000 | 3000 | 73 | 19 | fifty seven |
130BL571-15 | forty eight | 1500 | 1500 | 37.5 | 9.five | 28 |
Hall Wiring
Lead No. | Lead Color | Direct Gauge | Function | Description |
1 | Purple | UL3266/28AWG | VCC+5VDC | Offer VOLTAGE FOR Hall SENSORS |
two | Black | GND | Floor FOR Corridor SENSORS | |
3 | Yellow | Hall A | Signal OF Hall A | |
4 | Green | Corridor B | Sign OF Hall B | |
five | Blue | UL3266/26AWG | Hall C | Signal OF Hall C |
one | Yellow | Section U | MOTOR Stage U | |
two | Green | Phase V | MOTOR Section V | |
three | Blue | Stage W | MOTOR Section W |
Application
Today, a growing number of programs depend on a brushless DC (BLDC) motor, ranging from automotive to industrial programs. Moreover, BLDC motors are utilised in health-related tools, home appliances, building controls and industrial automation. In each and every occasion, a BLDC motor is decided on for the quite a few rewards it offers, such as:
Greatest effectiveness
Small motor size
Light-weight weight
Longer lifetime
No routine maintenance
No sparking
Continual procedure
Variable pace
Contact me
Company: HangZhou CZPT Intercontinental Trade CO.,LTD
Made In China Site :
To Be Negotiated | 1 Piece (Min. Order) |
###
Application: | Universal, Industrial, Car |
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Operating Speed: | Adjust Speed |
Excitation Mode: | Pm |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 10 |
###
Customization: |
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###
Model | Volt | Power | Rated speed | Rated Current | Rated Torque | Peak Torque |
Unit | V | W | r/min | A | N.m | N.m |
57BL50-230 | 24 | 60 | 3000 | 3.3 | 0.18 | 0.57 |
57BL90-210 | 24 | 60 | 1000 | 3.3 | 0.6 | 1.8 |
57BL90-230 | 24 | 180 | 3000 | 10 | 0.6 | 1.8 |
60BL100-215 | 24 | 80 | 1500 | 3.6 | 0.5 | 1.5 |
60BL120-430 | 48 | 250 | 3000 | 6.9 | 0.75 | 2.2 |
80BL150-430 | 48 | 600 | 3000 | 16.6 | 1.9 | 5.79 |
80BL0204-15 | 24 | 400 | 1500 | 21.3 | 2.55 | 7.65 |
110BL0205-15 | 24 | 500 | 1500 | 27 | 3.18 | 10.9 |
110BL0410-30 | 48 | 1000 | 3000 | 28 | 3.18 | 10.9 |
110BL0410-15 | 48 | 1000 | 1500 | 28 | 6.3 | 22 |
110BL0415-30 | 48 | 1500 | 3000 | 37.5 | 4.7 | 28 |
130BL0415-30 | 48 | 1500 | 3000 | 41 | 4.7 | 17.9 |
130BL0430-30 | 48 | 3000 | 3000 | 73 | 19 | 57 |
130BL0415-15 | 48 | 1500 | 1500 | 37.5 | 9.5 | 28 |
###
Lead No. | Lead Color | Lead Gauge | Function | Description |
1 | Red | UL3266/28AWG | VCC+5VDC | SUPPLY VOLTAGE FOR HALL SENSORS |
2 | Black | GND | GROUND FOR HALL SENSORS | |
3 | Yellow | HALL A | SIGNAL OF HALL A | |
4 | Green | HALL B | SIGNAL OF HALL B | |
5 | Blue | UL3266/26AWG | HALL C | SIGNAL OF HALL C |
1 | Yellow | PHASE U | MOTOR PHASE U | |
2 | Green | PHASE V | MOTOR PHASE V | |
3 | Blue | PHASE W | MOTOR PHASE W |
To Be Negotiated | 1 Piece (Min. Order) |
###
Application: | Universal, Industrial, Car |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Pm |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 10 |
###
Customization: |
---|
###
Model | Volt | Power | Rated speed | Rated Current | Rated Torque | Peak Torque |
Unit | V | W | r/min | A | N.m | N.m |
57BL50-230 | 24 | 60 | 3000 | 3.3 | 0.18 | 0.57 |
57BL90-210 | 24 | 60 | 1000 | 3.3 | 0.6 | 1.8 |
57BL90-230 | 24 | 180 | 3000 | 10 | 0.6 | 1.8 |
60BL100-215 | 24 | 80 | 1500 | 3.6 | 0.5 | 1.5 |
60BL120-430 | 48 | 250 | 3000 | 6.9 | 0.75 | 2.2 |
80BL150-430 | 48 | 600 | 3000 | 16.6 | 1.9 | 5.79 |
80BL0204-15 | 24 | 400 | 1500 | 21.3 | 2.55 | 7.65 |
110BL0205-15 | 24 | 500 | 1500 | 27 | 3.18 | 10.9 |
110BL0410-30 | 48 | 1000 | 3000 | 28 | 3.18 | 10.9 |
110BL0410-15 | 48 | 1000 | 1500 | 28 | 6.3 | 22 |
110BL0415-30 | 48 | 1500 | 3000 | 37.5 | 4.7 | 28 |
130BL0415-30 | 48 | 1500 | 3000 | 41 | 4.7 | 17.9 |
130BL0430-30 | 48 | 3000 | 3000 | 73 | 19 | 57 |
130BL0415-15 | 48 | 1500 | 1500 | 37.5 | 9.5 | 28 |
###
Lead No. | Lead Color | Lead Gauge | Function | Description |
1 | Red | UL3266/28AWG | VCC+5VDC | SUPPLY VOLTAGE FOR HALL SENSORS |
2 | Black | GND | GROUND FOR HALL SENSORS | |
3 | Yellow | HALL A | SIGNAL OF HALL A | |
4 | Green | HALL B | SIGNAL OF HALL B | |
5 | Blue | UL3266/26AWG | HALL C | SIGNAL OF HALL C |
1 | Yellow | PHASE U | MOTOR PHASE U | |
2 | Green | PHASE V | MOTOR PHASE V | |
3 | Blue | PHASE W | MOTOR PHASE W |
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-03-31
China Zhaowei Customized Manufacturer 12mm Micro DC Gear Motor Worm Planetary Gearbox 12V 24V DC Gear Motor Od3.4mm-38mm supplier
Merchandise Description
Merchandise Parameters
Design: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Equipment Box: 2,000 gf.cm
- Immediate Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Equipment Box Size L1: 19 mm
Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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Rated | At No Load | At Rated Load | Overall Length L |
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Voltage | Velocity | Recent | Velocity | Recent | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWBMD571571-forty six | three. | 375 | eighty | 315 | 215 | 39 | 3.eight | 30.9 | 2000 | 6000 | forty six | 15.nine |
ZWBMD571571-69 | 3. | 250 | 80 | 210 | 215 | fifty eight | five.7 | 2000 | 6000 | sixty nine | ||
ZWBMD571571-102 | 3. | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
ZWBMD571571-151 | three. | 114 | eighty | 96 | 215 | 127 | twelve.five | 2000 | 6000 | 151 | ||
ZWBMD571571-168 | three. | ninety eight | 80 | 86 | 220 | 106 | ten.four | 34 | 2000 | 6000 | 168 | 19 |
ZWBMD571571-249 | 3. | 66 | 80 | fifty eight | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
ZWBMD571571-368 | three. | forty five | eighty | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
ZWBMD571571-546 | three. | thirty | eighty | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
ZWBMD571571-809 | 3. | twenty | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 |
previously mentioned requirements just for reference and customizable in accordance to requirements.
Remember to permit us know your requirements and we will supply you with micro transmission answers.
Detailed Photos
Application
Wise wearable devices | observe,VR,AR,XR and and so on. |
Family software | kitchen appliances, sewing machines, corn popper, vacuum cleaner, backyard device, sanitary ware, window curtain, clever closestool, sweeping robotic, power seat, standing desk, electric powered couch, Television, laptop, treadmill, spyhole, cooker hood, electric drawer, electric mosquito internet, clever cabinet, smart wardrobe, automatic soap dispenser, UV infant bottle sterilizer, lifting very hot pot cookware, dishwasher, washing device, foodstuff breaking equipment, dryer, air conditioning, dustbin, espresso device, whisk,smart lock,bread maker,Window cleansing robotic and and so forth. |
interaction tools | 5G base station,online video convention,mobile telephone and and so on. |
Business office automation equipments | scanners, printers, multifunction equipment copy devices, fax (FAX paper cutter), personal computer peripheral, financial institution machine, display screen, lifting socket, exhibit,notebook Personal computer and and so forth. |
Automotive products | conditioning damper actuator, automobile DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis control gadget, head mild beam level adjuster, automobile water pump, car antenna, lumbar help, EPB, auto tail gate electric powered putter, HUD, head-up exhibit, vehicle sunroof, EPS, AGS, auto window, head restraint, E-booster, automobile seat, vehicle charging station and and so forth. |
Toys and models | radio manage product, automated cruise management, journey-on toy, instructional robot, programming robot, health-related robotic, computerized feeder, clever developing blocks, escort robot and etc. |
Health-related equipments | blood stress meter, breath machine, health care cleansing pump, health-related bed, blood pressure screens, health-related ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgery,digital cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and and so forth. |
Industrials | flow management valves, seismic testing,automatic reclosing,Agricultural unmanned aerial car,automated feeder ,smart express cabinet and and so forth. |
Electric powered electrical power tools | electric powered drill, screwdriver,yard instrument and and so forth. |
Precision instruments | optics instruments,automated vending machine, wire-stripping machine and and so on. |
Private care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown device, scissor hair machine, foot grinder,anti-myopia pen, facial splendor equipment, hair curler,Electric threading knife,Electricity Perfect PORE, Puff machine,eyebrow tweezers and and many others. |
Customer electronics | digital camera, cellular mobile phone,electronic camera, automated retracting unit,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging circumstance, turntable, pill,UAV(unmanned aerial vehicle),surveillance camera,PTZ digital camera, rotating sensible speaker and and so forth. |
robots | instructional robotic, programming robotic, medical robot, escort robot and and so forth. |
Business Profile
HangZhou CZPT Equipment & Electronics Co., Ltd was set up in 2001,We offer the whole travel answer for buyers from design and style, tooling fabrication, parts production and assembly.
Workshop
Tests Gear
one) Competitive Advantages
- one) Aggressive Positive aspects
19+year experience in producing motor gearbox
We give specialized support from r&d, prototype, screening, assembly and serial generation , ODM &OEM
Aggressive Value
Merchandise Functionality: Lower sound, High efficiency, Lengthy lifespan
Prompt Delivery: 15 functioning times after payment
Small Orders Accepted
2) Primary Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Customized worm and gear transmission equipment
- Exact electromechanical motion module
- Exact ingredient and assembly of plastic and metallic powder injection.
Our Companies
- ODM & OEM
- Gearbox design and style and advancement
- Connected technologies help
- Micro drive gearbox customized answer
Packaging & Delivery
1) Packing Information
packed in nylon firstly, then carton, and then strengthened with wooden scenario for outer packing.
Or according to client’s necessity.
two) Transport Details
samples will be delivered within 10 days
batch buy foremost time in accordance to the genuine predicament.
Certifications
Certifications
We Have passed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and much more…
FAQ
FAQ
one. Can you make the gearbox with custom made specifications?
Indeed. We have design and style and advancement crew, also a great expression of engineers, each and every of them have
a lot of function a long time knowledge.
two.Do you supply the samples?
Sure. Our firm can supply the samples to you, and the shipping time is about 5-15days in accordance to the specification of gearbox you require.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our organization, we take modest purchase.
four. Do you have the product in inventory?
I am sorry we donot have the merchandise in stock, All products are created with orders.
five. Do you provide technologies help?
Of course. Our company have design and growth staff, we can supply technologies help if you
want.
six.How to ship to us?
We will ship the merchandise to you in accordance to the DHL or UPS or FEDEX and so forth account you provide.
seven.How to pay out the income?
We acknowledge T/T in advance. Also we have various bank account for receiving money, like US dollors or RMB and so on.
eight. How can I know the product is suited for me?
Frist, you need to have to give us the a lot more information information about the product. We will advise the product to you in accordance to your requirement of specification. Soon after you affirm, we will get ready the samples to you. also we will provide some good advances according to your solution use.
9. Can I appear to your organization to check out?
Of course, you can come to our organization to go to at anytime, and welcome to check out our business.
ten. How do make contact with us ?
Please send an inquiry
US $4.6-9.5 / Piece | |
3,000 Pieces (Min. Order) |
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Drip-Proof |
Number of Poles: | 4 |
###
Customization: |
Available
|
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###
Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
Voltage | Speed | Current | Speed | Current | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWBMD010010-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
ZWBMD010010-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
ZWBMD010010-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
ZWBMD010010-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
ZWBMD010010-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
ZWBMD010010-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
ZWBMD010010-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
ZWBMD010010-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
ZWBMD010010-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 |
###
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
US $4.6-9.5 / Piece | |
3,000 Pieces (Min. Order) |
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Drip-Proof |
Number of Poles: | 4 |
###
Customization: |
Available
|
---|
###
Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
Voltage | Speed | Current | Speed | Current | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWBMD010010-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
ZWBMD010010-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
ZWBMD010010-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
ZWBMD010010-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
ZWBMD010010-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
ZWBMD010010-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
ZWBMD010010-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
ZWBMD010010-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
ZWBMD010010-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 |
###
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by czh 2023-01-14
China Mini Toys Planetary Gear Motor with Gearbox Series supplier
Merchandise Description
Mini Toys Planetary Equipment Motor With Gearbox Sequence
Merchandise Description
Specification
6mm mini planetary gearbox
3V voltage DC motor
No-load velocity: sixty four-6,two hundred rpm
Plastic output shaft
Greatest price tag & top quality
customization gearbox
Our gearbox can employed in diverse sorts of devices, also in numerical code, bathroom, digital, toy, eyelash pencil and so on. All of our gearbox can be customized. If you have any interest, you should permit us know.
Design | Application Parameters | Rated Torque of Equipment Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Size L1 |
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Rated | At No Load | At Rated Load | Overall Duration L |
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Voltage | Speed | Present | Velocity | Existing | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWPD006006-6 | three. | 6200 | 45 | 4669 | a hundred | 1.six | .sixteen | 14 | sixty | a hundred and twenty | 5.14 | four.7 |
ZWPD006006-26 | three. | 1200 | 50 | 907 | one hundred | 7.two | .71 | 16.35 | sixty | one hundred twenty | 26.45 | seven.05 |
ZWPD006006-136 | 3. | 235 | fifty five | 176 | 100 | thirty | two.94 | eighteen.seven | sixty | one hundred twenty | 136.02 | nine.4 |
ZWPD006006-700 | three. | 46 | 60 | forty | one hundred | sixty | 5.88 | 21.05 | sixty | a hundred and twenty | seven-hundred | 11.seventy five |
above specs just for reference and customizable in accordance to needs.
Integrated Travel Control Module.
Please permit us know your specifications and we will supply you with micro transmission remedies.
2)2d Drawing
Thorough Pictures
Software
Sensible wearable devices | look at,VR,AR,XR and etc. |
House software | kitchen appliances, stitching equipment, corn popper, vacuum cleaner, backyard garden tool, sanitary ware, window curtain, smart closestool, sweeping robotic, power seat, standing desk, electric powered sofa, Tv set, computer, treadmill, spyhole, cooker hood, electric powered drawer, electric mosquito web, clever cupboard, clever wardrobe, automated cleaning soap dispenser, UV little one bottle sterilizer, lifting sizzling pot cookware, dishwasher, washing device, food breaking equipment, dryer, air conditioning, dustbin, espresso device, whisk,intelligent lock,bread maker,Window cleaning robotic and and many others. |
conversation products | 5G foundation station,online video meeting,mobile mobile phone and and so on. |
Workplace automation equipments | scanners, printers, multifunction devices duplicate devices, fax (FAX paper cutter), personal computer peripheral, bank device, screen, lifting socket, display,notebook Computer and and many others. |
Automotive products | conditioning damper actuator, car DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis handle system, head mild beam stage adjuster, vehicle drinking water pump, car antenna, lumbar support, EPB, auto tail gate electric powered putter, HUD, head-up display, vehicle sunroof, EPS, AGS, auto window, head restraint, E-booster, car seat, motor vehicle charging station and etc. |
Toys and models | radio management model, computerized cruise control, trip-on toy, educational robot, programming robot, medical robotic, automated feeder, clever building blocks, escort robotic and and so forth. |
Healthcare equipments | blood pressure meter, breath equipment, medical cleaning pump, healthcare bed, blood strain screens, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and and so forth. |
Industrials | flow control valves, seismic tests,computerized reclosing,Agricultural unmanned aerial car,automated feeder ,intelligent categorical cupboard and and so on. |
Electric powered electrical power tools | electrical drill, screwdriver,garden tool and and many others. |
Precision instruments | optics devices,automated vending device, wire-stripping machine and and so on. |
Personal treatment | tooth brush, hair clipper, electrical shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial splendor gear, hair curler,Electric powered threading knife,Electrical power Excellent PORE, Puff device,eyebrow tweezers and and many others. |
Client electronics | camera, cellular cellphone,electronic camera, computerized retracting system,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, pill,UAV(unmanned aerial automobile),surveillance digicam,PTZ digital camera, rotating wise speaker and etc. |
robots | educational robotic, programming robot, healthcare robotic, escort robotic and and so on. |
Business Profile
HangZhou CZPT Equipment & Electronics Co., Ltd was established in 2001,We offer the whole travel resolution for consumers from layout, tooling fabrication, factors producing and assembly.
Workshop
Tests Products
one) Competitive Positive aspects
- 1) Aggressive Rewards
19+year experience in producing motor gearbox
We offer technological assist from r&d, prototype, tests, assembly and serial creation , ODM &OEM
Aggressive Price
Merchandise Functionality: Low noise, Higher effectiveness, Prolonged lifespan
Prompt Shipping and delivery: fifteen working times after payment
Tiny Orders Approved
2) Major Goods
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electricity: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Customized worm and equipment transmission equipment
- Precise electromechanical motion module
- Precise element and assembly of plastic and metallic powder injection.
Our Solutions
- ODM & OEM
- Gearbox layout and growth
- Associated technological innovation assist
- Micro drive gearbox customized answer
Packaging & Transport
1) Packing Specifics
packed in nylon firstly, then carton, and then reinforced with picket case for outer packing.
Or in accordance to client’s prerequisite.
2) Shipping Information
samples will be transported inside of ten times
batch purchase major time according to the true scenario.
Certifications
Certifications
We Have passed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and much more…
FAQ
FAQ
1. Can you make the gearbox with personalized specs?
Sure. We have design and improvement crew, also a fantastic expression of engineers, each of them have
a lot of work many years expertise.
two.Do you offer the samples?
Sure. Our business can offer the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you want.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our company, we settle for tiny get.
four. Do you have the merchandise in stock?
I am sorry we donot have the product in inventory, All products are manufactured with orders.
five. Do you offer engineering assist?
Yes. Our business have design and style and advancement crew, we can supply technologies assist if you
need.
6.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX and so forth account you give.
7.How to pay out the money?
We take T/T in progress. Also we have various financial institution account for receiving income, like US dollors or RMB and many others.
8. How can I know the product is ideal for me?
Frist, you require to offer us the more information details about the item. We will advise the product to you in accordance to your necessity of specification. After you confirm, we will get ready the samples to you. also we will supply some very good advancements according to your solution use.
nine. Can I arrive to your company to go to?
Yes, you can arrive to our company to pay a visit to at whenever, and welcome to pay a visit to our business.
10. How do speak to us ?
Please send an inquiry
US $6-8 / Piece | |
1,000 Pieces (Min. Order) |
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Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Toys |
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Operating Speed: | Low Speed |
Excitation Mode: | Coreless |
Function: | Control |
Casing Protection: | Drip-Proof |
Number of Poles: | 4 |
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Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
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###
Customization: |
Available
|
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###
Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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Rated | At No Load | At Rated Load | Overall Length L |
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Voltage | Speed | Current | Speed | Current | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWPD006006-6 | 3.0 | 6200 | 45 | 4669 | 100 | 1.6 | 0.16 | 14 | 60 | 120 | 5.14 | 4.7 |
ZWPD006006-26 | 3.0 | 1200 | 50 | 907 | 100 | 7.2 | 0.71 | 16.35 | 60 | 120 | 26.45 | 7.05 |
ZWPD006006-136 | 3.0 | 235 | 55 | 176 | 100 | 30 | 2.94 | 18.7 | 60 | 120 | 136.02 | 9.4 |
ZWPD006006-700 | 3.0 | 46 | 60 | 40 | 100 | 60 | 5.88 | 21.05 | 60 | 120 | 700 | 11.75 |
###
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
US $6-8 / Piece | |
1,000 Pieces (Min. Order) |
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Toys |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | Coreless |
Function: | Control |
Casing Protection: | Drip-Proof |
Number of Poles: | 4 |
###
Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
Voltage | Speed | Current | Speed | Current | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWPD006006-6 | 3.0 | 6200 | 45 | 4669 | 100 | 1.6 | 0.16 | 14 | 60 | 120 | 5.14 | 4.7 |
ZWPD006006-26 | 3.0 | 1200 | 50 | 907 | 100 | 7.2 | 0.71 | 16.35 | 60 | 120 | 26.45 | 7.05 |
ZWPD006006-136 | 3.0 | 235 | 55 | 176 | 100 | 30 | 2.94 | 18.7 | 60 | 120 | 136.02 | 9.4 |
ZWPD006006-700 | 3.0 | 46 | 60 | 40 | 100 | 60 | 5.88 | 21.05 | 60 | 120 | 700 | 11.75 |
###
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by czh 2022-12-21
China supplier Zdy/Zly/Zsy/Zfy Hardened Tooth Surface Cylindrical Gear for Conveyor near me supplier
Product Description
If you need to customize non-standard gearbox,
we can customized based on drawings or samples!
Product Description
Produce Details
About Us
Xihu (West Lake) Dis. HangZhou Reducer Co., Ltd. is a national large-scale enterprise, a national second-level enterprise, a national advanced enterprise in field management, and 1 of the 500 largest machinery industry enterprises in China. Our company has more than 100 sets of production equipment for various types of reducers, and the products are divided into more than a dozen categories and hundreds of models.
Mainly including WH series arc cylindrical worm reducer, CW series arc cylindrical worm reducer, SCW shaft-mounted arc tooth worm gear reducer, WD WS series cylindrical worm reducer, SWL series JWM series worm gear lift, plane secondary envelope toroidal worm reducer, TP series envelope worm reducer, PW series envelope reducer, CW series modular reducer, ZQQH ZQSH ZD ZL ZS Z Cylindrical gear reducer, ZDY ZLY Design and development of ZSY hard tooth surface gear reducer, X/B series planetary cycloidal needle wheel reducer, 8000 series planetary cycloidal reducer and other non-standard products.
Our factory has a complete quality, environment, occupational CZPT and safety 3 major management system collection certification, and has a large number of advanced equipment and testing instruments at home and abroad such as Niles forming and grinding machine imported from Germany, OKUMA horizontal machining center, gear testing center and coordinate measuring instrument imported from Japan.
RFQ
Q:What information should I tell you to confirm speed reducer?
A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.
Q:What if I don’t know which gear reducer I need?
A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q:What should I provide if I want to order NON-STANDERD speed reducers?
A: Drafts, Dimensions, Pictures and samples if possible.
Q:What is the MOQ?
A: It is OK for 1 or small pieces trial order for quality testing.
Q:Who I should contact?
A:Please contact Eason Li if you need more help.
Q:How long should I wait for the feedback after I send the inquiry?
A: Within 12 hours
Q:What is the payment term?
A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
Q:What is the delivery time?
A:Normally is 20-30days after order, for special model or big quantity please email to us for checking.
Q:What is the guarantee time?
A:12months
Model Number | Soft Surface Tooth Reducer | Price | Negotiable |
Assembly Method | 1-9 | Input Speed | 600-1500r/min |
Enamelled Wire | 100% Copper Wire | Reducer body | Steel |
Ratio | 8.23 10.35 12.64 15.75 20.49 23.34 31.5 40.17 48.5 | Brand | TXL REDUCER |
Model Number | Soft Surface Tooth Reducer | Price | Negotiable |
Assembly Method | 1-9 | Input Speed | 600-1500r/min |
Enamelled Wire | 100% Copper Wire | Reducer body | Steel |
Ratio | 8.23 10.35 12.64 15.75 20.49 23.34 31.5 40.17 48.5 | Brand | TXL REDUCER |
Benefits and Uses of Miter Gears
If you’ve ever looked into the differences between miter gears, you’re probably wondering how to choose between a Straight toothed and Hypoid one. Before you decide, however, make sure you know about backlash and what it means. Backlash is the difference between the addendum and dedendum, and it prevents jamming of the gears, protects the mating gear surfaces, and allows for thermal expansion during operation.
Spiral bevel gears
Spiral bevel gears are designed to increase efficiency and reduce cost. The spiral shape creates a profile in which the teeth are cut with a slight curve along their length, making them an excellent choice for heavy-duty applications. Spiral bevel gears are also hypoid gears, with no offsets. Their smaller size means that they are more compact than other types of right-angle gears, and they are much quieter than other types of gear.
Spiral bevel gears feature helical teeth arranged in a 90-degree angle. The design features a slight curve to the teeth, which reduces backlash while increasing flexibility. Because they have no offsets, they won’t slip during operation. Spiral bevel gears also have less backlash, making them an excellent choice for high-speed applications. They are also carefully spaced to distribute lubricant over a larger area. They are also very accurate and have a locknut design that prevents them from moving out of alignment.
In addition to the geometric design of bevel gears, CZPT can produce 3D models of spiral bevel gears. This software has gained widespread attention from many companies around the world. In fact, CZPT, a major manufacturer of 5-axis milling machines, recently machined a prototype using a spiral bevel gear model. These results prove that spiral bevel gears can be used in a variety of applications, ranging from precision machining to industrial automation.
Spiral bevel gears are also commonly known as hypoid gears. Hypoid gears differ from spiral bevel gears in that their pitch surface is not at the center of the meshing gear. The benefit of this gear design is that it can handle large loads while maintaining its unique features. They also produce less heat than their bevel counterparts, which can affect the efficiency of nearby components.
Straight toothed miter gears
Miter gears are bevel gears that have a pitch angle of 90 degrees. Their gear ratio is 1:1. Miter gears come in straight and spiral tooth varieties and are available in both commercial and high precision grades. They are a versatile tool for any mechanical application. Below are some benefits and uses of miter gears. A simple explanation of the basic principle of this gear type is given. Read on for more details.
When selecting a miter gear, it is important to choose the right material. Hard faced, high carbon steel is appropriate for applications requiring high load, while nylon and injection molding resins are suitable for lower loads. If a particular gear becomes damaged, it’s advisable to replace the entire set, as they are closely linked in shape. The same goes for spiral-cut miter gears. These geared products should be replaced together for proper operation.
Straight bevel gears are the easiest to manufacture. The earliest method was using an indexing head on a planer. Modern manufacturing methods, such as the Revacycle and Coniflex systems, made the process more efficient. CZPT utilizes these newer manufacturing methods and patented them. However, the traditional straight bevel is still the most common and widely used type. It is the simplest to manufacture and is the cheapest type.
SDP/Si is a popular supplier of high-precision gears. The company produces custom miter gears, as well as standard bevel gears. They also offer black oxide and ground bore and tooth surfaces. These gears can be used for many industrial and mechanical applications. They are available in moderate quantities from stock and in partial sizes upon request. There are also different sizes available for specialized applications.
Hypoid bevel gears
The advantages of using Hypoid bevel and helical gears are obvious. Their high speed, low noise, and long life make them ideal for use in motor vehicles. This type of gear is also becoming increasingly popular in the power transmission and motion control industries. Compared to standard bevel and helical gears, they have a higher capacity for torque and can handle high loads with less noise.
Geometrical dimensioning of bevel/hypoid bevel gears is essential to meet ANSI/AGMA/ISO standards. This article examines a few ways to dimension hypoid bevel and helical gears. First, it discusses the limitations of the common datum surface when dimensioning bevel/helical gear pairs. A straight line can’t be parallel to the flanks of both the gear and the pinion, which is necessary to determine “normal backlash.”
Second, hypoid and helical gears have the same angular pitch, which makes the manufacturing process easier. Hypoid bevel gears are usually made of two gears with equal angular pitches. Then, they are assembled to match one another. This reduces noise and vibration, and increases power density. It is recommended to follow the standard and avoid using gears that have mismatched angular pitches.
Third, hypoid and helical gears differ in the shape of the teeth. They are different from standard gears because the teeth are more elongated. They are similar in appearance to spiral bevel gears and worm gears, but differ in geometry. While helical gears are symmetrical, hypoid bevel gears are non-conical. As a result, they can produce higher gear ratios and torque.
Crown bevel gears
The geometrical design of bevel gears is extremely complex. The relative contact position and flank form deviations affect both the paired gear geometry and the tooth bearing. In addition, paired gears are also subject to process-linked deviations that affect the tooth bearing and backlash. These characteristics require the use of narrow tolerance fields to avoid quality issues and production costs. The relative position of a miter gear depends on the operating parameters, such as the load and speed.
When selecting a crown bevel gear for a miter-gear system, it is important to choose one with the right tooth shape. The teeth of a crown-bevel gear can differ greatly in shape. The radial pitch and diametral pitch cone angles are the most common. The tooth cone angle, or “zerol” angle, is the other important parameter. Crown bevel gears have a wide range of tooth pitches, from flat to spiral.
Crown bevel gears for miter gear are made of high-quality materials. In addition to metal, they can be made of plastic or pre-hardened alloys. The latter are preferred as the material is less expensive and more flexible than steel. Furthermore, crown bevel gears for miter gears are extremely durable, and can withstand extreme conditions. They are often used to replace existing gears that are damaged or worn.
When selecting a crown bevel gear for a miter gear, it is important to know how they relate to each other. This is because the crown bevel gears have a 1:1 speed ratio with a pinion. The same is true for miter gears. When comparing crown bevel gears for miter gears, be sure to understand the radii of the pinion and the ring on the pinion.
Shaft angle requirements for miter gears
Miter gears are used to transmit motion between intersecting shafts at a right angle. Their tooth profile is shaped like the mitre hat worn by a Catholic bishop. Their pitch and number of teeth are also identical. Shaft angle requirements vary depending on the type of application. If the application is for power transmission, miter gears are often used in a differential arrangement. If you’re installing miter gears for power transmission, you should know the mounting angle requirements.
Shaft angle requirements for miter gears vary by design. The most common arrangement is perpendicular, but the axes can be angled to almost any angle. Miter gears are also known for their high precision and high strength. Their helix angles are less than ten degrees. Because the shaft angle requirements for miter gears vary, you should know which type of shaft angle you require before ordering.
To determine the right pitch cone angle, first determine the shaft of the gear you’re designing. This angle is called the pitch cone angle. The angle should be at least 90 degrees for the gear and the pinion. The shaft bearings must also be capable of bearing significant forces. Miter gears must be supported by bearings that can withstand significant forces. Shaft angle requirements for miter gears vary from application to application.
For industrial use, miter gears are usually made of plain carbon steel or alloy steel. Some materials are more durable than others and can withstand higher speeds. For commercial use, noise limitations may be important. The gears may be exposed to harsh environments or heavy machine loads. Some types of gears function with teeth missing. But be sure to know the shaft angle requirements for miter gears before you order one.
China best Industrial Components Worm Shaft Gear for Auto Part CNC Machining/Milling/Hobbing/Turning near me supplier
Product Description
COMPANY INTRODUCTION
HangZhou Worth Engineering Technology Co., Ltd. founded in 2001 , Company is located in the Chinese ancient city — HangZhou. Our company has been engaged in producing custom made engineering accessories, OEM/ODM spare parts and industrial components for many years, including sand casting parts and investment casting spare parts, forging parts, sheet metal stamping spare parts, machined parts and plastic parts, which are widely used in petrochemical, automobile, chemical, environmental protection , machinery, construction, agriculture, aerospace, marine hardware and other industries.
CNC TURNING/LATHE/FACING/GRINDING/DRILLING/FACING/MILLING/PUNCHING/MACHINING CENTER SPARE PARTS
Workshop equipment: CNC turning lathe, Grinding machine, Milling Machine, CNC machining center, Spark machine, cutting-off machine, card punch, EDM Machine, Wire-Cutting Machine, and some other normal processing machineries.
Post processing machine: Drill machine, multipoint drill machine, Dull polish machine, Polishing machine, Slinging machine, Cylinder processing machine, lapping machine, punching, and baking finish equipment.
Production range Including: auto&motocycle, mining machinery, building industry, electrical and electronic products, industrial machinery and equipment, transportation, and etc.
Authentication:We passed the ISO 9001-2015 International Quality System
Specifications:
1, Accuracy: according to the dimension tolerance of machining of customers’ requirement.
2, Surface roughness: Ra 0.8-3.2
3, Weight: ranging from 0.50g to 10,000kg
4, Surface finish: polishing, oiled(rust-prevented), zinc-plated, chrome-plated, hot-galvanized, sandblasting, painting, powder-coasting.
Inspection:
Inspection: in-house and third party
All the products are strictly inspected by operator and skilled QC with record put down.
Universal inspection tools: hardness tester, Height ruler, Depth ruler, Outside ruler, Venire Caliper,etc.
Material:
stainless steel:SS304,SS304L,SS316,SS316L,SS430,SS201……
aluminium:7075,6061,6063,5082,5051,2014…….
brass:H62,H58,H59……
steel:C20,C45,C60,C35……
steel alloy:25CrMo,42CrMo,25Cr,40Cr,Q345,11SMn30……
iron cast:QT600,QT250,HT450,HT150……
titanium alloy:GR2,GR5,GR7,GR9……
tungsten alloy:WuNiFe alloy,Carbide Wolfram……
the blanks:stamping parts,forging parts,die casting parts,profile,extrusion……
the plastic:PP,PE,POM,Acrylic,ABS,Delrin……
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Q1. How to customize products?
A2: Attach your drawings with details (material, surface treatment, quantity and special requirements etc).
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A3: Yes, we could provide a rough cost and will measure and design the drawing according your sample.
Q3: Can my design be safe after sending it to you?
A5: We can sign the NDA before you send it.
Q4. How long will it take to get the quotation?
A6: We will give you the quotation within 24 hours (Considering the time difference).
Q5. How does the company control the quality?
A7: Inspection product with professional equipment , like CMM, height gauge, caliper & micrometer,quadratic equipment .
How to Compare Different Types of Spur Gears
When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Common applications
Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.
Construction
The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Addendum circle
The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.
Pitch diameter
To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
Material
The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.
China manufacturer Timing Gear Manufacture by CZPT near me supplier
Product Description
S288 3735412 44 CHV&GMC 46 CHRY, CHRY IND.DO, DO TK,PLY(1957-90)
S297 1637657 23 CHRY, CHRY IND.DO, DO TK,PLY(1957-90)
S323 25519954 20 BUICK, CAD, CHEV.JEEP,OLDS (1961-89)
S339 225718 25 CHRY, DO, DO TK, PLY (1958-78)
S348 381263 36 BUICK, CAD, CHEV,OLDS (1964-90)
S349 382880 18 BUICK, CAD, CHEV,OLDS (1964-90)
S375 14571646 18 CHV&GMC (1982-97)
S380 2463037 50 CHRY, DO, DO TK, PLY (1958-78)
S395 3891518 25 CHV&GMC (1966-90)
S401 D9HZ6306A 22 CZPT TK-370,429(1979-91)
S407 MD571170 34 CHRY, DO, DO TK, MAZDA,MITS (1974-90)
S430 D3AZ6256B 42 FORD, CZPT TRK, LIN/MERC(1972-91)
S431 D5OZ6306A 21 FORD, CZPT TRK, LIN/MERC(1972-91)
S449 D27Z6306A 19 CZPT TRK,MAZDA (1972-82)
S450 D27Z6256A 38 CZPT TRK,MAZDA (1972-82)
S451 D27Z6306B 19 CZPT TRK,MAZDA (1972-82)
S452 D27Z6A754A 33 CZPT TRK,MAZDA (1972-82)
S453 E17Z6306A 21 CZPT TRK,MAZDA (1972-82)
S455 MD571843 19 CHRY, DO, DO TK, MAZDA,MITS (1974-90)
S457 13522-41011 40 TOY-2253, 2563,2759(1968-82)
S458 MD571246 38 CHRY, DO, DO TK, MAZDA,MITS (1974-90)
S459 13521-38571 18 TOY-2189,2366(1975-82)
S461 D4TZ6306A 22 CZPT TK-460(1973-80)
S462 13571-U8 18 CHEV&GMC,OLDS,PONTIAC(1978-97)
S507 D7DZ6306A 21 FORD,LIN/MERC-250(1978-80)
S524 14571645 36 CHV&GMC (1982-97)
S531 E0AZ6306A 21 FORD,FORD TK,LIN/MERC(1980-97)
S537 0305-14-143A 39 CZPT TK,MAZDA-121,1970(1979-84)
S539 E2DZ6306A 21 FORD,FORD TK,LIN/MERC(1982-97)
S545 E301-11-323 21 MAZDA-1490(1981-86)
S549 1057171 20 BUICK, CAD,CHEV,CHV&GMC(1983-97)
S567 MD571172 17 CHRY, DO, DO TK, MAZDA,MITS (1974-90)
S591 13571-73601 20 NISSANF-1982
S593 13521-75571 18 TOY-2366.2438,2693(1983-97)
S595 E301-14-181 29 MAZDA-1490(1981-86)
S598 13571-78201 40 NISSANF-1982
S6 24 AMC,DO TRK,EAGAE,JEEP(1983-97)
S608 J3242280 48 AMC,DO TRK,EAGAE,JEEP(1983-97)
S610 25523115 40 BUICK,CAD,CHEV,OLDS (1977-89)
S612 E4AZ6256A 42 FORD,FORD TRK,LIN/MERC(1980-97)
S619 1410571 20 BUICK,CAD,CHEV,OLDS (1985-97)
S 40 BUICK,CAD,CHEV,OLDS (1985-97)
S632 1 36 CHRY,DO,DO TRK, PLY(1986-97)
S642 4483485 18 CHRY,DO,DO TRK, PLY(1986-97)
S 18 CHEV,CHEV&GMC,OLDS(1984-96)
S649 E6DA6306A 19 FORD,FORD TRK,LIN/MERC(1986-98)
S650 E6TZ6256A 36 FORD,FORD TRK,MAZDA (1986-97)
S651 E6TZ6306A 19 FORD,FORD TRK,MAZDA (1986-97)
S652 14096262 36 CHV&GMC,CHEVM-262(1987-93)
S653 22534060 19 BUICK, CHEV,OLDS-138(1987-95)
S685 E7TZ6306B 22 CZPT TRK-460(1988-97)
S686~871-77A 36 JEEP-242(1987-93)
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1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and also have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000 meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
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The Difference Between Planetary Gears and Spur Gears
A spur gear is a type of mechanical drive that turns an external shaft. The angular velocity is proportional to the rpm and can be easily calculated from the gear ratio. However, to properly calculate angular velocity, it is necessary to know the number of teeth. Fortunately, there are several different types of spur gears. Here’s an overview of their main features. This article also discusses planetary gears, which are smaller, more robust, and more power-dense.
Planetary gears are a type of spur gear
One of the most significant differences between planetary gears and spurgears is the way that the two share the load. Planetary gears are much more efficient than spurgears, enabling high torque transfer in a small space. This is because planetary gears have multiple teeth instead of just one. They are also suitable for intermittent and constant operation. This article will cover some of the main benefits of planetary gears and their differences from spurgears.
While spur gears are more simple than planetary gears, they do have some key differences. In addition to being more basic, they do not require any special cuts or angles. Moreover, the tooth shape of spur gears is much more complex than those of planetary gears. The design determines where the teeth make contact and how much power is available. However, a planetary gear system will be more efficient if the teeth are lubricated internally.
In a planetary gear, there are three shafts: a sun gear, a planet carrier, and an external ring gear. A planetary gear is designed to allow the motion of one shaft to be arrested, while the other two work simultaneously. In addition to two-shaft operation, planetary gears can also be used in three-shaft operations, which are called temporary three-shaft operations. Temporary three-shaft operations are possible through frictional coupling.
Among the many benefits of planetary gears is their adaptability. As the load is shared between several planet gears, it is easier to switch gear ratios, so you do not need to purchase a new gearbox for every new application. Another major benefit of planetary gears is that they are highly resistant to high shock loads and demanding conditions. This means that they are used in many industries.
They are more robust
An epicyclic gear train is a type of transmission that uses concentric axes for input and output. This type of transmission is often used in vehicles with automatic transmissions, such as a Lamborghini Gallardo. It is also used in hybrid cars. These types of transmissions are also more robust than conventional planetary gears. However, they require more assembly time than a conventional parallel shaft gear.
An epicyclic gearing system has three basic components: an input, an output, and a carrier. The number of teeth in each gear determines the ratio of input rotation to output rotation. In some cases, an epicyclic gear system can be made with two planets. A third planet, known as the carrier, meshes with the second planet and the sun gear to provide reversibility. A ring gear is made of several components, and a planetary gear may contain many gears.
An epicyclic gear train can be built so that the planet gear rolls inside the pitch circle of an outer fixed gear ring, or “annular gear.” In such a case, the curve of the planet’s pitch circle is called a hypocycloid. When epicycle gear trains are used in combination with a sun gear, the planetary gear train is made up of both types. The sun gear is usually fixed, while the ring gear is driven.
Planetary gearing, also known as epicyclic gear, is more durable than other types of transmissions. Because planets are evenly distributed around the sun, they have an even distribution of gears. Because they are more robust, they can handle higher torques, reductions, and overhung loads. They are also more energy-dense and robust. In addition, planetary gearing is often able to be converted to various ratios.
They are more power dense
The planet gear and ring gear of a compound planetary transmission are epicyclic stages. One part of the planet gear meshes with the sun gear, while the other part of the gear drives the ring gear. Coast tooth flanks are used only when the gear drive works in reversed load direction. Asymmetry factor optimization equalizes the contact stress safety factors of a planetary gear. The permissible contact stress, sHPd, and the maximum operating contact stress (sHPc) are equalized by asymmetry factor optimization.
In addition, epicyclic gears are generally smaller and require fewer space than helical ones. They are commonly used as differential gears in speed frames and in looms, where they act as a Roper positive let off. They differ in the amount of overdrive and undergearing ratio they possess. The overdrive ratio varies from fifteen percent to forty percent. In contrast, the undergearing ratio ranges from 0.87:1 to 69%.
The TV7-117S turboprop engine gearbox is the first known application of epicyclic gears with asymmetric teeth. This gearbox was developed by the CZPT Corporation for the Ilyushin Il-114 turboprop plane. The TV7-117S’s gearbox arrangement consists of a first planetary-differential stage with three planet gears and a second solar-type coaxial stage with five planet gears. This arrangement gives epicyclic gears the highest power density.
Planetary gearing is more robust and power-dense than other types of gearing. They can withstand higher torques, reductions, and overhung loads. Their unique self-aligning properties also make them highly versatile in rugged applications. It is also more compact and lightweight. In addition to this, epicyclic gears are easier to manufacture than planetary gears. And as a bonus, they are much less expensive.
They are smaller
Epicyclic gears are small mechanical devices that have a central “sun” gear and one or more outer intermediate gears. These gears are held in a carrier or ring gear and have multiple mesh considerations. The system can be sized and speeded by dividing the required ratio by the number of teeth per gear. This process is known as gearing and is used in many types of gearing systems.
Planetary gears are also known as epicyclic gearing. They have input and output shafts that are coaxially arranged. Each planet contains a gear wheel that meshes with the sun gear. These gears are small and easy to manufacture. Another advantage of epicyclic gears is their robust design. They are easily converted into different ratios. They are also highly efficient. In addition, planetary gear trains can be designed to operate in multiple directions.
Another advantage of epicyclic gearing is their reduced size. They are often used for small-scale applications. The lower cost is associated with the reduced manufacturing time. Epicyclic gears should not be made on N/C milling machines. The epicyclic carrier should be cast and tooled on a single-purpose machine, which has several cutters cutting through material. The epicyclic carrier is smaller than the epicyclic gear.
Epicyclic gearing systems consist of three basic components: an input, an output, and a stationary component. The number of teeth in each gear determines the ratio of input rotation to output rotation. Typically, these gear sets are made of three separate pieces: the input gear, the output gear, and the stationary component. Depending on the size of the input and output gear, the ratio between the two components is greater than half.
They have higher gear ratios
The differences between epicyclic gears and regular, non-epicyclic gears are significant for many different applications. In particular, epicyclic gears have higher gear ratios. The reason behind this is that epicyclic gears require multiple mesh considerations. The epicyclic gears are designed to calculate the number of load application cycles per unit time. The sun gear, for example, is +1300 RPM. The planet gear, on the other hand, is +1700 RPM. The ring gear is also +1400 RPM, as determined by the number of teeth in each gear.
Torque is the twisting force of a gear, and the bigger the gear, the higher the torque. However, since the torque is also proportional to the size of the gear, bigger radii result in lower torque. In addition, smaller radii do not move cars faster, so the higher gear ratios do not move at highway speeds. The tradeoff between speed and torque is the gear ratio.
Planetary gears use multiple mechanisms to increase the gear ratio. Those using epicyclic gears have multiple gear sets, including a sun, a ring, and two planets. Moreover, the planetary gears are based on helical, bevel, and spur gears. In general, the higher gear ratios of epicyclic gears are superior to those of planetary gears.
Another example of planetary gears is the compound planet. This gear design has two different-sized gears on either end of a common casting. The large end engages the sun while the smaller end engages the annulus. The compound planets are sometimes necessary to achieve smaller steps in gear ratio. As with any gear, the correct alignment of planet pins is essential for proper operation. If the planets are not aligned properly, it may result in rough running or premature breakdown.
China supplier AC Gear Motor 2IK6GN-C+2GN18K~36K Wide Range of Applications 6watt Micro Gear Motor Shanghai near me shop
Warranty: 3months-1year
Model Number: 2IK6GN-C+2GN18K~36K
AC Voltage: 110V/220V
Product name: micro gear motor with brake
Voltage: Single-Phase220V, Single-Phase110V, Three-Phase220V/380V
Output Power: 15W,25W,40W,60W,90W,120W,140W,180W,200W,250W
Usage: Industry machinery and equipments
Type: Single-phase/Three-phase asynchronous Motor
Installation Method: Horizontal
Packaging Details: Carton and pallet
Brand NameOTGPlace of originZheJiang ,ChinaVoltage(V)Single-Phase220V, Single-Phase110V, Three-Phase220V/380VOutput Power15W,25W,40W,60W,90W,120W,140W,180W,200W,250WUsageIndustry machinery and equipments TypeSingle-phase/Three-phase asynchronous MotorSpeed Ratio1:3,5,7.5,10,15,20,25,30,40,50,75,100,120,150,180,200,250,300PortZheJiang ,ChinaCertificationCCC,CEInstallation MethodHorizontal/VerticalCertificationCQC20 0571 1401149070,CQC20 0571 1401149071
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We are the Manufactory specialized in the Technical Research and Development ,Production and Sales of gear motor. Our company locates in ZheJiang , China. The gear motors we provide have passed CCC and CE certification, and our company is qualified with the ISO9001 system. We were also awarded the title of “High & New Tech enterprise” in 2015.
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The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
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ensures the security and consistency of the important perform of parts. Our merchandise selection contains all types of helical gear, spur equipment, bevel gear, gear rack, worm equipment, sprockets,chains, bearings. Meanwhile, our products are made in accordance to large quality standards, and complying with the global advanced regular standards. Small 3v 6v 12v DC EPT EPT for Money-Counting EPTT
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motor specification:
Product | RATED VOLTAGE | NO LOAD | AT MAXiHu (West EPT) Dis.MUM | Starting | |||||
Recent | Speed | Current | Speed | TORQUE | OUTPUT EPTT | Present | TORQUE | ||
V | mA | rpm | mA | rpm | g.cm | W | mA | g.cm | |
N20-1210SPG-06350 | six. | 20 | 33 | sixty two | twenty five | 245 | .06 | a hundred ninety | 1000 |
N20-1210SPG-5718 | six. | fifty | 70 | 200 | fifty five | 480 | .27 | 800 | 2400 |
EPTT specification:
REDUCTION RATIO | 10 | 20 | thirty | fifty | 63 | one hundred | one hundred fifty | 210 | 250 | 298 | 340 | 380 | one thousand |
L(mm) | nine | 9 | 9 | 9 | nine | nine | 9 | nine | 9 | 9 | 9 | nine | twelve |
Course OF ROTATION | CCW | CCW | CCW | CCW | CCW | CCW | CCW | CW | CW | CW | CW | CW | CW |
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