Product Description
Product Description
Δ Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!
Dimensions (Unit: mm )
DMK13-25F152R AC Permanent Magnet Synchronous Motor Specification:
Model | DMK13-25F152R | DMK13-25F172R | DMK13-25F202R | DMK13-35F152R | DMK13-35F172R | DMK13-35F202R |
Rated speed(rpm) | 1500 | 1700 | 2000 | 1500 | 1700 | 2000 |
Peak speed(rpm) | 2100 | 2300 | 2600 | 2100 | 2300 | 2600 |
Rated power(KW) | 4 | 4.5 | 5.3 | 5.5 | 6.2 | 7.3 |
Rated current(A) | 7.3 | 8.1 | 9.5 | 10.1 | 11.6 | 13.4 |
Peak current(A) | 15.3 | 17.8 | 19.9 | 21.2 | 24..5 | 28.1 |
Moment of Inertia(kg·m²) | 5.4 | 5.4 | 5.4 | 5.8 | 5.8 | 5.8 |
Rated torque(Nm) | 25 | 25 | 25 | 35 | 35 | 35 |
Torque coefficient | 3.45 | 3 | 2.6 | 3.45 | 3 | 2.6 |
Rated frequency(Hz) | 100 | 113.3 | 133.3 | 100 | 113.3 | 133.3 |
Line reverse potential(V/1000rpm) | 216.7 | 191.2 | 162.5 | 216.7 | 191.2 | 162.5 |
For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks
More Motor Flange Size
Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.
BLDC Motor with Gearbox Range
Company Profile
DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.
We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.
With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.
With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.
Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.
FAQ
Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.
Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.
Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.
Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.
Q7:What’s your warranty terms?
A6: One year
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Application: | Universal, Household Appliances, Industrial, Power Tools, Pump |
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Operating Speed: | Adjust Speed |
Operation Mode: | Electric Motor |
Magnetic Structure: | Permanent Magnet |
Function: | Driving, Control |
Number of Poles: | 4 |
Samples: |
US$ 450/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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What factors should be considered when selecting an AC motor for a particular application?
When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:
- Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
- Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
- Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
- Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
- Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
- Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
- Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
- Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.
By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.
What are the common signs of AC motor failure, and how can they be addressed?
AC motor failure can lead to disruptions in various industrial and commercial applications. Recognizing the common signs of motor failure is crucial for timely intervention and preventing further damage. Here are some typical signs of AC motor failure and potential ways to address them:
- Excessive Heat: Excessive heat is a common indicator of motor failure. If a motor feels excessively hot to the touch or emits a burning smell, it could signify issues such as overloaded windings, poor ventilation, or bearing problems. To address this, first, ensure that the motor is properly sized for the application. Check for obstructions around the motor that may be impeding airflow and causing overheating. Clean or replace dirty or clogged ventilation systems. If the issue persists, consult a qualified technician to inspect the motor windings and bearings and make any necessary repairs or replacements.
- Abnormal Noise or Vibration: Unusual noises or vibrations coming from an AC motor can indicate various problems. Excessive noise may be caused by loose or damaged components, misaligned shafts, or worn bearings. Excessive vibration can result from imbalanced rotors, misalignment, or worn-out motor parts. Addressing these issues involves inspecting and adjusting motor components, ensuring proper alignment, and replacing damaged or worn-out parts. Regular maintenance, including lubrication of bearings, can help prevent excessive noise and vibration and extend the motor’s lifespan.
- Intermittent Operation: Intermittent motor operation, where the motor starts and stops unexpectedly or fails to start consistently, can be a sign of motor failure. This can be caused by issues such as faulty wiring connections, damaged or worn motor brushes, or problems with the motor’s control circuitry. Check for loose or damaged wiring connections and make any necessary repairs. Inspect and replace worn or damaged motor brushes. If the motor still exhibits intermittent operation, it may require professional troubleshooting and repair by a qualified technician.
- Overheating or Tripping of Circuit Breakers: If an AC motor consistently causes circuit breakers to trip or if it repeatedly overheats, it indicates a problem that needs attention. Possible causes include high starting currents, excessive loads, or insulation breakdown. Verify that the motor is not overloaded and that the load is within the motor’s rated capacity. Check the motor’s insulation resistance to ensure it is within acceptable limits. If these measures do not resolve the issue, consult a professional to assess the motor and its electrical connections for any faults or insulation breakdown that may require repair or replacement.
- Decreased Performance or Efficiency: A decline in motor performance or efficiency can be an indication of impending failure. This may manifest as reduced speed, decreased torque, increased energy consumption, or inadequate power output. Factors contributing to decreased performance can include worn bearings, damaged windings, or deteriorated insulation. Regular maintenance, including lubrication and cleaning, can help prevent these issues. If performance continues to decline, consult a qualified technician to inspect the motor and perform any necessary repairs or replacements.
- Inoperative Motor: If an AC motor fails to operate entirely, there may be an issue with the power supply, control circuitry, or internal motor components. Check the power supply and connections for any faults or interruptions. Inspect control circuitry, such as motor starters or contactors, for any damage or malfunction. If no external faults are found, it may be necessary to dismantle the motor and inspect internal components, such as windings or brushes, for any faults or failures that require repair or replacement.
It’s important to note that motor failure causes can vary depending on factors such as motor type, operating conditions, and maintenance practices. Regular motor maintenance, including inspections, lubrication, and cleaning, is essential for early detection of potential failure signs and for addressing issues promptly. When in doubt, it is advisable to consult a qualified electrician, motor technician, or manufacturer’s guidelines for appropriate troubleshooting and repair procedures specific to the motor model and application.
Are there different types of AC motors, and what are their specific applications?
Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:
- Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
- Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
- Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
- Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
- Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.
These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.
editor by CX 2024-04-22
China Fardriver 2KW ND72300 100A DC PMSM Hub Motor Controller for Electric Bicycle manufacturer
Warranty: 3months-1year
Model Number: ND72300
Controller sort: BLDC PMSM Corridor Kind
Programmable: by Pc&Cellphone
Layout: Sine Wave
Packaging Particulars: Carton Box with Foam for export shipping
Fardriver 2KW ND72300 100A DC PMSM Hub Motor Controller for Electric BicycleThis controller is sine wave type controller, which is brushless DC controller with self-learning function. Normally, it matches nicely with Yuma Motors, if you want to match with new brand name motor, some parameters should be examined by by yourself.Notice: The shade of the controller shells have black and eco-friendly, we will deliver randomly in accordance to stock. Specification
Controller Brand | Fardriver | ||||||
Controller Variety | Sine Wave FOC Controller | ||||||
Controller Layout | Sine Wave, Programmable by Laptop& Telephone | ||||||
Model | ND72300 | ||||||
DC Current | 100A | ||||||
Phase Recent | 300A | ||||||
Temp Sensor | KTY83-122 | ||||||
Working Voltage | 48V/60V/72V, max. 88V | ||||||
Compatible Motor Electricity | 2000W-3000W | ||||||
Net fat | 2.05kg | ||||||
Instaliing Dimension | 189mm*121mm*sixty three.5mm |
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by czh 2023-02-18
China Brushless Dc 48V 1000W Gear Rickshaw Kits For Pmsm Motor48v Conversion 60V 72V 800W Tricycle Electric Motor Kit car motor
Guarantee: 1 12 months
Model Amount: a hundred and twenty-650w mtor35H
Utilization: BOAT, Car, Electrical Bicycle, Property Equipment
Variety: Brushless Motor
Torque: 11-36
Commutation: Brushless
Protect Attribute: Watertight
Speed(RPM): 3300
Constant Existing(A): Other
Effectiveness: lp55
Merchandise title: Motor
Magnetic steel: 70
Outgoing wire size: 1m
Software: Multifunction
Sample provider: Support
Personalized services: Assist
Port: SHANGAI HangZhou HangZhou
Merchandise Description ◆High power density and torque density ◆High effectiveness ◆Good heat dissipation efficiency ◆Safe and waterproof, minimize strength intake ◆Low vibration and minimal sounds ◆Durable and stable functionality
Merchandise name | 120 Brushless motor |
Voltage(v) | 48/sixty/72v |
Energy (W) | 350-1200w |
Torque(n.m) | 11-36 |
Speed(rpm) | 3300 |
Efficiency | > Solid Stainless Metal Design Established Screw Shaft Collars Bore Retaining Ring Internal Diameter 3-100mm all in inventory eighty% |
Insulation course | F |
Protection class | IP55 |
Noise | <76DB |
Magnet peak | 25-60H |
Q1. what is your conditions of packing? A: normally, we pack our goods in neutral white bins and brown cartons. if you have lawfully registered patent, we can pack the items in your branded containers after receiving your authorization letters. Q2. what is your terms of payment? A: t/t 30% as deposit, and 70% just before shipping and delivery. we’ aslong motor hall sensor Threaded shaft JGY370 M650 DC6V12V24V Screw axle Worm equipment motor with spur magnetic Motor Self-lock ll display you the pictures of the items and offers . just before you shell out the balance. Q3. how about your shipping time? A: typically, it will consider thirty to sixty times soon after acquiring your advance payment. the certain shipping time relies upon . on the things and the quantity of your get. This fall. can you produce in accordance to the samples? A: of course, we can make by your samples or complex drawings. we can create the molds and fixtures. Q5. what is your sample policy? A: we can provide the sample if we have prepared parts in inventory, but the clients have to pay out the sample price and the courier cost. Q6. do you test all your items prior to delivery?A: sure, we have a hundred% test prior to supply.
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by czh 2023-02-17
China supplier 120KW CZPT Power High Speed Electric Car EV Conversion Kits PMSM Motor with Great quality
Warranty: 1year
Model Number: PMSM motor
Type: Asynchronous Motor
Phase: Three-phase
Protect Feature: Waterproof
AC Voltage: 384V
Efficiency: IE 2
Max. power: 120KW
Volatage: 384V
Net weight: 70KG
Rated speed(rpm): 4500RPM
Max. speed(rpm): 10000rpm
Rate Torque: 105N.m
Max.Torque: 315N.m
Max.Current: 450A
Cooling Method: Liquid cooling
Protection grade: IP67
Packaging Details: Seaworthy Packing
Specification itemvaluePlace of OriginChinaBrand NameshinegleTypeAsynchronous MotorFrequencyPhaseThree-phaseCertificationCCC, ce, RoHS, ULProtect FeatureWaterproofAC Voltage384VEfficiencyIE 2Max. power120KWVolatage384VNet weight70KGRated speed(rpm)4500RPMMax. speed(rpm)10000rpmRate Torque105N.mMax.Torque315N.mMax.Current450ACooling MethodLiquid coolingProtection gradeIP67 Packing & Delivery Seaworthy Packing Company Profile ZheJiang Shinegle New Energy Technologies Co., Ltd., an innovative and high technology company, has devoted itself in designing, producing and selling controller for permanent-magnet synchronous motor, AC asynchronous motor and DC brushless motor. We gathered lots of experience in researching control system for having immersed in this area since 2009. Core members, with 15-year experience in developing motor and motor control system are the unique advantage, advance algorithms as well. Our controllers, of the features of high efficiency, low energy consumption, large current, and reliability have been recognized by electric forklifts and electric car companies for its excellent performance. The 130kw, 80kw and 20kw controllers are used in a military enterprise, universities, and listed companies and they are still function well.”Technology to Expand Market, Management to Increase Benefit” as the business philosophy, Shinegle ensures that the product quality is in a leading position by lean management and quality system. In order to build a low-carbon and environmental friendly society and achieve the dream making everybody breathe freely, Shinegle is willing to provide first-class product and service. FAQ 1. who are we?We are based in ZheJiang , China, start from 2013,sell to Southeast Asia(40.00%),South Asia(20.00%),Eastern Asia(10.00%),Southern Europe(9.00%),South America(8.00%),North America(8.00%),Domestic Market(5.00%). There are total about 1000+ people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?AC motor controller,AC motor,bldc motor controller,electric car conversion kit,electric car motor kit4. why should you buy from us not from other suppliers?fully self-developing in motor and motor control system for 15 years.reasonable priceexcellent performance: The 130kw, 80kw and 20kw controllers are used in military enterprise, universities, and listed companies and they are still function well5. what services can we provide?Accepted Delivery Terms: FOB,CFR,EXW,FAS;Accepted Payment Currency:USD;Accepted Payment Type: T/T,L/C,PayPal,Western Union;Language Spoken:English,Chinese,Italian
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
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a specialised supplier of a total selection of chains, sprockets, gears, gear racks, V-belts, couplings and reducers. Our solution assortment also addresses locking assemblies (clamping elements/locking unit), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, common joint, rod finishes and yokes. EPG will constantly adhere to it organization spirit of getting practical, modern, efficient and excellent to make the prime intercontinental transmission push. AC motor Electric powered Vehicle Motor:
Specification of Gearless traction EPT:
Model | TZ260XS50H-350 |
EPTattery Voltage(VDC) | 350 |
Rated EPT(kW) | fifty |
Peak EPT(kW) | one hundred |
Rated Velocity(RPM) | 1360R/MIN |
Peak Speed(RPM) | 4200R/MIN |
Poles of Pairs | four |
Cooling Mode | Drinking water Cooling |
Rated Torque(NM) | 350 |
Peak Torque(NM) | 850 |
Protection Grade | IP67 |
Insulation Class | Class H |
Peak Existing(A) | 450 |
EPT efficiency(%) | 95% |
Fat(KG) | one hundred ten |
EPTrand | XiHu (West Lake) Dis.HU (WEST LAKE) DIS. EPT |
EPT | 1PC/Wooden Situation |
Picket Case Measurement | 816 X 556 X 525=.24CEPTM |
Payment Phrase | T/T, L/C |
Shipping Time | fifteen days |
Certificates | CE, ISO9001, ISO14001:2004,IATF16949 |
Mass Manufacturing Time | thirty days |
Comparable electric powered automobile motor photos:
Company Profile:
*XiHu (West Lake) Dis.hu (West Lake) Dis. EPT Co., Ltd. was establised in 2571 which owns two manufacturing bases: XiHu (West Lake) Dis.hu (West Lake) Dis. EPT(EPTngsu) Co., Ltd. amp XiHu (West Lake) Dis.hu (West Lake) Dis. EPT(ZheJiang )Co., Ltd.
*It has more than a thousand employees amp covers over a area of 110,000m2. Advanced R ampD team which with a lot more than a hundred and ten staffs.
*Certificates: IATF16949, UCMP amp CE, ISO9001:2015, ISO45001:2018
*The EPT Academy of Science Co-engineering Device was estabEPTd given that 2013.
*Awarded the quotNational High-Tech EPTrprise quot amp obtained the quotNational Hi-Tech EPT Fund Task Reward quot.
*With aggressive, substantial high quality amp excellent services, we acquire a excellent popularity the two at home amp abroad.
Traction EPT worshop:
EVM (Electric powered Vehicle Motor) Workshop:
Certificates:
Attend Fairs:
FAQ:
one.What is your shipping time?
15-20daEPTafter get the deposit.
two.What is your payment?
T/T amp L/C optional
3.How EPT is your guarantee period?
two several years following deliveried
4.Do you have any certificates?
CE,SGS,ISO9001,IATF16949,And so forth
5.Do you have the EPT amp export license?
We are formal EPT amp export accredited company.
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We have exported our items to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the United states, Canada, etc. Hangzhou EPG Co.,Ltd. , was founded in November, 1997. With its five wholly owned subsidiaries. With several years’ knowledge in these strains, we have been distinguished from other suppliers in China by our positive aspects in aggressive pricing, on-time shipping, prompt responses, on-hand engineering assist and good after-sales services. Business Introduction:
EPT H-Smart EPT co., Ltd. It truly is a EPT and technological business EPTizing in EPT manage system (incXiHu (West Lake) Dis.Hu (West Lake) Dis. motor, controller, sensor, encoder, EPT, programmable logic controller),new energy auto motor and management technique,frequency converter
application, research and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment, production and income.
H-Sensible Insist on EPT substitution, industry advertising and marketing, to offer a thorough remedy for consumers in the marketplace section, to obtain the growth of EPTrprise worth and consumer price. EPTased on international large-stop AC EPT EPT deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment and enhancement of AC EPT system appropriate for domestic and foreign surroundings, with exceptional efficiency, high trustworthiness, commonly utilized in CNC EPT resources, socks EPTry, meals, EPT, printing, healthcare products, sculpture EPTry,and many others.
Product introduction:
H Sequence Ac long term magnet synchronous motor with modest dimension, rapidly response pace, vitality preserving: high effectiveness, lower frequency operation unEPTthe vitality saving effect is far better, unEPTthe low velocity continuous rigidity handle, in coating, dividing, spinning, drawing and other winding business wide software.
product feature:
middotHigher efficiency and energy saving: comply with worldwide IEC stXiHu (West Lake) Dis.Hu (West Lake) Dis.rds and European IE2 and above energy performance stXiHu (West Lake) Dis.Hu (West Lake) Dis.rds.
middotLarge precision: [encoder] the speed feedback control is correct, the signal reaction is delicate.
middotExtremely-tranquil: vibration benefit top the market when managing, no-load noise amongst sixty-seventy five db.
middotEPTeautiful visual appeal: aluminum stretching frame physique, the surface is brigEPT and clear with out flaws, with a sturdy sense of EPT.
middotLightweight: ligEPT excess weight, leading the business #8594 aluminum alloy quadrangle.
EPT situations:
Name plate :
Title plate make clear :
Item profile:
Motor parameters( * for optional components):
FAQ :
1. How can we know the solution high quality?
We suggest you to orEPTa sample. Also, you can send us e-mail for detail images for checking if you cannot get ample data in the merchandise webpage.
two. Can we have totally free sample?
Sorry pal,you must spend the sample price,but we can apply the low cost for you.
three. Is there a least quantity request?
We never want a minimal orEPTfor motors, as we recognize that some clients could only want 1 or 2 sets of our items or want to try out us out for the very first time.
four.What is your primarily supply port?
Our factory is loacted in EPTXiHu (West Lake) Dis.ng metropolis, ZheJiang port is our principal selection of supply sea port.
5. Can we check out your manufacturing unit?
Indeed welcome warmly.
six.Can we be your agent in our nation?
Yes,We are searching for agent in differrent nations and places ,Please make contact with 1 of our income supervisor for a lot more company cooperation.