Product Description
Product Description
220V DC Gear Motor, A00 150W
Product Description
| Models | A00 | Speed | 48rpm |
| Diameter | φ77 | Rated Torque | 13N.m |
| Voltage | 110V/220V | Reduction Ratio | 44:1 |
| Power | 150W | No-load Speed | 70rpm |
| Insulation Grade | B,F | Application | Slow Juicer/Pasta Maker |
Application:
Packing Details
Company Profile
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| Application: | Household Appliances |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Structure and Working Principle: | Brush |
| Certification: | ISO9001, CCC |
| Samples: |
US$ 12.59/Piece
1 Piece(Min.Order) | |
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Are there innovations or emerging technologies in the field of gear motor design?
Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:
1. Miniaturization and Compact Design:
Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.
2. High-Efficiency Gearing:
New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.
3. Magnetic Gearing:
Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.
4. Integrated Electronics and Controls:
Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.
5. Smart and Condition Monitoring Capabilities:
New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.
6. Energy-Efficient Motor Technologies:
Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.
These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-04-13
China High Torque Low Rpm 60mm 120W 150W 24V Brush DC Planetary Gear Motor motor driver
Solution Description
Merchandise Description
Large Torque Minimal Rpm 60mm 120w 150w 24v Brush Dc Planetary Gear Motor
Business Profile
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50 Pieces (Min. Order) |
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| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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| Operating Speed: | Low Speed |
| Function: | Control |
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| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
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| Customization: |
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/ Piece | |
50 Pieces (Min. Order) |
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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| Operating Speed: | Low Speed |
| Function: | Control |
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| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
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The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by CX 2023-04-04
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If you want any information or samples, please make contact with us and you will have our before long reply. There is a complex center of province level, EPG academician doing work station, experiment station for EPG put up doctors, and nationwide 863 software set up in EPG team. With these platforms and robust specialized ability, the much more than 400 professionals have developed all variety of special large specific and substantial energy products, carried out mold plans for important parts in the auto and national industry revitalizing system, resulting much more than 5000 designed more than, amid which 33 objects are autonomous patent technologies with 4 patent authorized . Full use has been produced of all types of advanced strategies and technologies to achieve excelsior production.
| DC EPT EPT | |||||
| G | DM | ten | ninety | a hundred sixty five | |
| EPTTrprise Code | EPT Kind | Outer Diameter | EPTT Model | Outer Length | |
| G – GPG | DM – DC EPT | sixty – sixty occasions sixty 70 – 70 occasions 70 eighty – 80 instances 80 ninety – ninety times 90 104 – 104 instances 104 |
55 – 55mm 62 – 62mm 69 – 69mm eighty – 80mm ninety – 90mm 104 -104mm |
70-70mm 75-75mm 79-79mm 86.five- 86.5mm ninety nine.5- 99.5mm a hundred and five-105mm |
118-118mm 122-122mm one hundred forty-140mm one hundred sixty five-165mm 167-167mm one hundred seventy five-175mm |
| a hundred and fifty | S | P | B | 24 | eighteen |
| EPTT Potential | Mounting Experience | EPT Shaft Form | Accessories | Voltage | Velocity |
| 10W 15W 20W 25W 30W 35W 40W 60W 90W 120W 150W 180W 200W 250W 300W 350W 400W |
R – Spherical Flange S – Sq. Flange |
P: Cylindrical Shaft C: EPT Shaft |
H – Toes Seat B – Brake EPTic |
24 – DC 24V 110 – DC 110V 220 – DC 220V |
15 – 1500 18 – 1800 22 – 2200 32 – 3200 |
| Product | EPT Box | Rated EPTT | Voltage | Amp | Velocity | Turning Second | Shell Diameter | EPT Peak | |
| W | V | A | r/min | mN.m | mm | 09 | 10 | ||
| GDM09-90SP GDM09-90SC GDM10-90SP GDM10-90SC |
5GN 6GU |
120 | twelve | fifteen.38 | 1500 | 764.00 | Phi90 | one hundred sixty five | 167 |
| 1800 | 636.60 | ||||||||
| 2200 | 521.00 | ||||||||
| EPTal AXiHu (West EPT) Dis.s | 12 | 15.38 | 3200 | 358.twenty | |||||
| 5GN 6GU |
a hundred and fifty | 24 | 9.20 | 1500 | 955.00 | ||||
| 1800 | 795.80 | ||||||||
| 2200 | 651.fifty | ||||||||
| EPTal AXiHu (West EPT) Dis.s | 24 | 9.20 | 3200 | 447.seventy five | |||||
| 5GN 6GU |
150 | a hundred and ten | 1.95 | 1500 | 955.00 | ||||
| 1800 | 795.eighty | ||||||||
| 2200 | 651.50 | ||||||||
| EPTal AXiHu (West EPT) Dis.s | 110 | one.ninety five | 3200 | 447.75 | |||||
| 5GN 6GU |
220 | one.00 | 1500 | 955.00 | |||||
| 1800 | 795.80 | ||||||||
| 2200 | 651.50 | ||||||||
| EPTal AXiHu (West EPT) Dis.s | 220 | 1.00 | 3200 | 447.75 | |||||
| 6GN | 180 | twelve | 11.fifty | 1500 | 1146.00 | ||||
| 1800 | 955.00 | ||||||||
| 2200 | 781.fifty | ||||||||
| EPTal AXiHu (West EPT) Dis.s | 12 | 11.50 | 3200 | 537.thirty | |||||
| 6GN | 24 | two.35 | 1500 | 1146.00 | |||||
| 1800 | 955.00 | ||||||||
| 2200 | 781.fifty | ||||||||
| EPTal AXiHu (West EPT) Dis.s | 24 | 2.35 | 3200 | 537.thirty | |||||
| 6GN | 220 | 1.eighteen | 1500 | 1146.00 | |||||
| 1800 | 955.00 | ||||||||
| 2200 | 781.fifty | ||||||||
| EPTal AXiHu (West EPT) Dis.s | 220 | 1.eighteen | 3200 | 537.30 | |||||
EPTTibang EPT EPTT Team EPTT, Ltd. is a specialist company which combined with series EPT EPTT products of design and style, manufacture, and sale promotion.
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#8226 1995: EPTTibang EPTT and the Ministry of Aerospace, Peking University,
and EPT research professionals jointly estabEPTTd a micro-micro motor manufacturing business
#8226 2000: EPTTibang estabEPTTd a department in EPTTqing, EPTT
#8226 2005: EPTT EPTTibang EPT Business EPTT, Ltd. estabEPTTd HangEPT EPTTiwan Condition-owned EPTT EPTT, Ltd.
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The team is centered on making all variety of regular roller chains and sprockets, gears & gearboxes, this kind of as conveyor chain & sprockets , stainless steel chain, agricultural chain and has not just offered its products all more than china, but also marketed much more than 65% products to oversees, which includes Europe, The usa, South-east Asia, and it also has set up storage logistics in places like Europe. It has recognized steady cooperation with numerous effectively recognized universities and institutes in china this sort of as, Zhejiang University, Jilin University, Technological committee of national chain drive standard, Institute of national chain drive, Zhejiang software engineering substance institute, Huhan content defense institute and it cooperated to located China Very first Automobile chain institute with Nationwide chain generate institute. “We are always serving our clients with our best items.”
Under are only some normal versions.
For a lot more data or a customed motor, Pls contact us.
Alternative for :
customized shaft, efficiency, voltage, mounting, lead wires..
Alternative for:
Electric Brake, Planetary EPT, Worm EPT, Optical EncoEPTIntegrated
Measurement 57mm brushless dc motors
Rated Voltage : 24 Volt
Selection for 12v 24v 36v 48v 60v
| EPT | Higher high quality ball bearing |
| Poles | 4-poles eight-poles |
| Defense class | IP40 IP54 choice |
| Insulation course | course: F |
StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd Model
High Torque Edition
57mm Brushless DC EPT with Planetary Gear Box
Previously mentioned Designs ARE ONLY Standard Designs
WE MAKE CUSTOMED VOLTAGE, WINDING, SHAFT, MOUNTING,
AND MOTOR ADEPTS FOR ENCOEPT, EPT, BRAKE…And so forth
CONTROLLER Integrated
Planet Version, CONTROLLER BRAKE ENCOEPT Built-in
