Tag Archives: helical gear

China Standard Three Phase 220V 380V 0.1-0.2-0.4-0.75-1.5-2.2kw AC Helical Gear Motor vacuum pump for ac

Product Description

MAIN FEATURES:
1) Made of high quality material, non-rusting;Both flange and foot mounting available and suitable for all-round installation
2) Large output torque and high radiating efficiency
3)Precise grinding helical gear with Smooth running and low noise, no deformation,can work long time in dreadful condition
4)Nice appearance, durable service life and small volume, compact structure
5)Both 2 and 3 stage available with wide ratio range from 5 to 200
6)Different output shaft diameter available -40-50mm
7)Modular construction enlarge ratio from 5 to 1400

MAIN MATERIALS:
1)housing with aluminium alloyand cast iron material;
2)Output Shaft Material:20CrMnTi
3)Good quality no noise bearings to keep long service life
4)High performance oil seal to prevent from oil leakage

APPLICATIONS:
G3 Series helical gear motor are wide used for all kinds of automatic equipment, such as chip removal machine, conveyor, packaging equipment, woodworking machinery, farming equipment, slurry scraper ,dryer, mixer and so on.

Detailed Photos

Product Parameters

(n1=1400r/min 50hz)
norminal ratio			5	10	15	20	25	30	40	50	60	80	100	100	120	160	200
0.1kw	output shaft		Ø18								Ø22
	n2* (r/min)		282	138	92	70	56	46	35	28	23	18	14	–	11	9	7
	M2(Nm)	50hz	3.2	6.5	9.8	12.9	16.1	19.6	25.7	31.1	37.5	49.5	62.9	–	76.1	100.7	125.4
	M2(Nm)	60hz	3	5	8	11	13	17	21	26	31	41	52	–	63	84	105
	Fr1(N)		588	882	980	1180	1270	1370	1470	1570	2160	2450	2450	2450	2450	2450	2450
	Fr2(N)		176
norminal ratio			5	10	15	20	25	30	40	50	60	80	100	100	120	160	200
0.2kw	output shaft		Ø18					Ø22						Ø28
	n2* (r/min)		282	138	92	70	56	45	35	29	23	18	14	13	12	8	7
	M2(Nm)	50hz	6.5	12.6	19.1	26.3	32.6	38.9	50.4	63	75.6	100.8	103.9	125.4	150	200.4	250.7
	M2(Nm)	60hz	5.4	10.5	16.6	21.9	27.1	32.4	42	52.5	63	84	86.6	104.5	125	167	208.9
	Fr1(N)		588	882	980	1180	1270	1760	1860	1960	2160	2450	2450	2840	3330	3430	3430
	Fr2(N)		196
norminal ratio			5	10	15	20	25	30	40	50	60	80	100	100	120	160	200
0.4kw	output shaft		Ø22					Ø28						Ø32
	n2* (r/min)		288	144	92	72	58	47	36	29	24	18	14	14	12	9	7
	M2(Nm)	50hz	12.9	25	38.6	51.4	65.4	78.2	100.7	125.4	150	200.4	206.8	250.7	301.1	400.7	461.8
	M2(Nm)	60hz	10.7	20.8	32.1	42.9	54.5	65.2	83.9	104.5	125	167	172.3	208.9	250.9	333.9	384.8
	Fr1(N)		882	1180	1370	1470	1670	2550	2840	3140	3430	3430	3430	4900	5880	5880	5880
	Fr2(N)		245
norminal ratio			5	10	15	20	25	30	40	50	60	80	100	100	120	160	200
0.75kw	output shaft		Ø28					Ø32						Ø40
	n2* (r/min)		278	140	94	69	58	46	35	29	24	18	14	14	11	9	7
	M2(Nm)	50hz	24.6	48.2	72.9	97.5	122.1	145.7	187.5	235.7	282.9	376.1	387.9	439	527	703	764
	M2(Nm)	60hz	20.5	40.2	60.7	81.3	201.8	121.4	156.3	196.4	235.7	313.4	323.2	366	439	585	732
	Fr1(N)		1270	1760	2160	2350	2450	4571	4210	4610	5490	5880	5880	7060	7060	7060	7060
	Fr2(N)		294
norminal ratio			5	10	15	20	25	30	40	50	60	80	100	100	120	160	200
1.5kw	output shaft		Ø32					Ø40						Ø50
	n2* (r/min)		280	140	93	70	55	47	34	27	24	17	14	13	12	8	7
	M2(Nm)	50hz	48.2	97.5	145.7	193.9	242.1	272	351	439	527	703	724	878	1060	1230	1230
	M2(Nm)	60hz	40.2	81.3	121.4	161.6	201.8	226	293	366	439	585	603	732	878	1170	1230
	Fr1(N)		1760	2450	2840	3230	3820	5100	5880	7060	7060	7060	7060	9800	9800	9800	9800
	Fr2(N)		343
norminal ratio			5	10	15	20	25	30	40	50	60	80	100
2.2kw	output shaft		Ø40					Ø50
	n2* (r/min)		272	136	95	68	54	45	36	28	24	18	14
	M2(Nm)	50hz	67	133	200	266	332	399	515	644	773	1571	1230
	M2(Nm)	60hz	56	111	167	221	277	332	429	537	644	858	1080
	Fr1(N)		2160	3140	3530	4571	4700	6960	7250	8620	9800	9800	9800
	Fr2(N)		392

Outline and mounting dimension:

G3FM: THREE PHASE GEAR MOTOR WITH FLANGE (n1=1400r/min)
Power kw	output shaft	ratio	A		F	I	J	M	O	O1	P	Q	R	S	T	U	W	X	Y	Y1
Power kw	output shaft	ratio	standard	brake	F	I	J	M	O	O1	P	Q	R	S	T	U	W	X	Y	Y1
0.1kw	Ø18	5–30-40-50	236	270	192.5	11	16.5	170	4	10	30	145	35	18	20.5	129	6	157	80	81
0.1kw	Ø22	-160-200	262	296	197.5	11	19	185	4	12	40	148	47	22	24.5	129	6	171.5	89.5	83.5
0.2kw	Ø18	5-	267	270	192.5	11	16.5	170	4	10	30	145	35	18	20.5	129	6	161	80	81
	Ø22	-80-100	293	296	197.5	11	19	185	4	12	40	148	47	22	24.5	129	6	171.5	89.5	83.5
	Ø28		306	309.5	208.5	11	23.5	215	4	15	45	170	50	28	31	129	8	198.5	105.5	88
0.4kw	Ø22	5-	314	324.5	204	11	19	185	4	12	40	148	47	22	24.5	139	6	171.5	89.5	88.5
	Ø28	-80-100	330	337.5	215	11	23.5	215	4	15	45	170	50	28	31	139	8	198.5	105.5	93
	Ø32		349	357	229.5	13	28.5	250	4	15	55	180	60	32	35	139	10	234	126	98
0.75kw	Ø28	5-	350.5	343.5	227.5	11	23.5	215	4	15	45	170	50	28	31	159	8	198.5	105.5	103
	Ø32	-80-100	379.5	387	242	13	28.5	250	4	15	55	180	60	32	35	159	10	234	126	108
	Ø40		401.5	408.5	270	18	34	310	5	18	65	230	71	40	43	185	12	284	149	126.5
1.5kw	Ø32	5-	420.5	441	254	13	28.5	250	5	15	55	180	60	32	35	185	10	234	126	121
	Ø40	-80-100	457.5	478	270	18	34	310	5	18	65	230	71	40	43	185	12	284	149	126.5
	Ø50		485.5	506	300	22	40	360	5	25	75	270	83	50	53.5	185	14	325	173.5	132.5
2.2kw	Ø40	5-	466.5	487	270	18	34	310	5	18	65	230	71	40	43	185	12	284	149	126.5
2.2kw	Ø50	-80-100	510.5	531	300	22	40	360	5	25	75	270	83	50	53.5	185	14	325	173.5	132.5

G3LM: THREE PHASE GEAR MOTOR WITH FOOT (n1=1400r/min)
Power kw	output shaft	ratio	A		D	E	F	J	G	H	K	P	S	T	U	V	W	X	Y	Y1
Power kw	output shaft	ratio	standard	brake	D	E	F	J	G	H	K	P	S	T	U	V	W	X	Y	Y1
0.1kw	Ø18	5–30-40-50	236	270	40	110	135	16.5	65	9	45	30	18	20.5	129	183	6	133	85	10
0.1kw	Ø22	-160-200	262	296	65	130	155	19	90	11	55	40	22	24.5	129	193	6	139.5	90	12
0.2kw	Ø18	5-	267	270	40	110	135	16.5	65	9	45	30	18	20.5	129	183	6	133	85	10
	Ø22	-80-100	293	296	65	130	155	19	90	11	55	40	22	24.5	129	193	6	139.5	90	12
	Ø28		306	309.5	90	140	175	23.5	125	11	65	45	28	31	129	203	8	170	110	15
0.4kw	Ø22	5-	314	324.5	65	130	155	19	90	11	55	40	22	24.5	139	199.5	6	141.5	90	12
	Ø28	-80-100	330	337.5	90	140	175	23.5	125	11	65	45	28	31	139	210	8	170	110	15
	Ø32		349	357	130	170	208	28.5	170	13	70	55	32	35	139	226	10	198	130	18
0.75kw	Ø28	5-	350.5	343.5	90	140	175	23.5	125	11	65	45	28	31	159	222	8	170	110	15
	Ø32	-80-100	379.5	387	130	170	208	28.5	170	13	70	55	32	35	159	238.5	10	198	130	18
	Ø40		401.5	408.5	150	210	254	34	196	15	90	65	40	43	185	249	12	230	150	20
1.5kw	Ø32	5-	420.5	441	130	170	208	28.5	170	13	70	55	32	35	185	250.5	10	198	130	18
	Ø40	-80-100	457.5	478	150	210	254	34	196	15	90	65	40	43	185	260	12	230	150	20
	Ø50		485.5	506	160	230	290	40	210	18	100	75	50	53.5	185	288	14	265	170	25
2.2kw	Ø40	5-	466.5	487	150	210	254	34	196	15	90	65	40	43	185	260	12	230	150	20
2.2kw	Ø50	-80-100	510.5	531	160	230	290	40	210	18	100	75	50	53.5	185	288	14	265	170	25

G3FS: IEC GEAR REDUCER WITH FOOT (n1=1400r/min)
Power kw	output shaft	ratio	A	B	C	F	I	J	L	M	N	O	O1	P	Q	R	S	S1	T	T1	W	W1	X	Y	Y1
Power kw	output shaft	ratio	A	B	C	F	I	J	L	M	N	O	O1	P	Q	R	S	S1	T	T1	W	W1	X	Y	Y1
0.12kw	Ø18	5–30-40-50	147	95	115	154	11	16.5	4.5	170	140	4	10	30	145	35	18	11	20.5	12.8	6	4	163	80	86.5
0.12kw	Ø22	-160-200	173	95	115	164	11	19	4.5	185	140	4	12	40	148	47	22	11	24.5	12.8	6	4	171.5	89.5	89
0.18kw	Ø18	5-	147	95	115	154	11	16.5	4.5	170	140	4	10	30	145	35	18	11	20.5	12.8	6	4	163	80	86.5
	Ø22	-80-100	173	95	115	164	11	19	4.5	185	140	4	12	40	148	47	22	11	24.5	12.8	6	4	171.5	89.5	89
	Ø28		186.5	95	115	186	11	23.5	4.5	215	140	4	15	45	170	50	28	11	31	12.8	8	4	198.5	105.5	93.5
0.37kw	Ø22	5-	181.5	110	130	164	11	19	4.5	185	160	4	12	40	148	47	22	14	24.5	16.3	6	5	201	89.5	99
	Ø28	-80-100	198	110	130	186	11	23.5	4.5	215	160	4	15	45	170	50	28	14	31	16.3	8	5	198.5	105.5	103.5
	Ø32		216.5	110	130	215	13	28.5	4.5	250	160	4	15	55	180	60	32	14	35	16.3	10	5	234	126	108.5
0.75kw	Ø28	5-	206.5	130	165	185	11	23.5	4.5	215	200	4	15	45	170	50	28	19	31	21.8	8	6	216.5	105.5	123.5
	Ø32	-80-100	235	130	165	215	13	28.5	4.5	250	200	4	15	55	180	60	32	19	35	21.8	10	6	236.5	126	128.5
	Ø40		260.5	130	165	270	18	34	4.5	310	200	5	18	65	230	71	40	19	43	21.8	12	8	284	149	134
1.5kw	Ø32	5-	252	130	165	215	13	28.5	4.5	250	200	5	15	55	180	60	32	24	35	27.3	10	8	236.5	126	128.5
	Ø40	-80-100	293.5	130	165	270	18	34	4.5	310	200	5	18	65	230	71	40	24	43	27.3	12	8	284	149	134
	Ø50		321.5	130	165	300	22	40	4.5	360	200	5	25	75	270	83	50	24	53.5	27.3	14	8	323.5	173.5	140
2.2kw	Ø40	5-	290	180	215	270	18	34	5.5	310	250	5	18	65	230	71	40	28	43	31.3	12	8	284	149	134
2.2kw	Ø50	-80-100	334	180	215	300	22	40	5.5	360	250	5	25	75	270	83	50	28	53.5	31.3	14	8	323.5	173.5	140

G3LS: IEC GEAR REDUCER WITH FOOT (n1=1400r/min)
Power kw	output shaft	ratio	A	B	C	D	E	F	G	H	J	K	L	N	P	S	S1	T	T1	W	W1	X	Y	Y1	Z
Power kw	output shaft	ratio	A	B	C	D	E	F	G	H	J	K	L	N	P	S	S1	T	T1	W	W1	X	Y	Y1	Z
0.12kw	Ø18	5–30-40-50	147	95	115	40	110	135	65	9	16.5	45	4.5	140	30	18	11	20.5	12.8	6	4	138.5	85	10	M8
0.12kw	Ø22	-160-200	173	95	115	65	130	154	90	11	19	55	4.5	140	40	22	11	24.5	12.8	6	4	141	90	12	M8
0.18kw	Ø18	5-	147	95	115	40	110	135	65	9	16.5	45	4.5	140	30	18	11	20.5	12.8	6	4	138.5	85	10	M8
	Ø22	-80-100	173	95	115	65	130	154	90	11	19	55	4.5	140	40	22	11	24.5	12.8	6	4	141	90	12	M8
	Ø28		186.5	95	115	90	140	175	125	11	23.5	65	4.5	140	45	28	11	31	12.8	8	4	170	110	15	M8
0.37kw	Ø22	5-	181.5	110	130	65	130	154	90	11	19	55	4.5	160	40	22	14	24.5	16.3	6	5	151	90	12	M8
	Ø28	-80-100	198	110	130	90	140	175	125	11	23.5	65	4.5	160	45	28	14	31	16.3	8	5	170	110	15	M8
	Ø32		216.5	110	130	130	170	208	170	13	28.5	70	4.5	160	55	32	14	35	16.3	10	5	198	130	18	M8
0.75kw	Ø28	5-	206.5	130	165	90	140	175	125	11	23.5	65	4.5	200	45	28	19	31	21.8	8	6	186.5	110	15	M10
	Ø32	-80-100	235	130	165	130	170	208	170	13	28.5	70	4.5	200	55	32	19	35	21.8	10	6	201.5	130	18	M10
	Ø40		260.5	130	165	150	210	254	196	15	34	90	4.5	200	65	40	19	43	21.8	12	8	230	150	20	M10
1.5kw	Ø32	5-	252	130	165	130	170	208	170	13	28.5	70	4.5	200	55	32	24	35	27.3	10	8	201.5	130	18	M10
	Ø40	-80-100	293.5	130	165	150	210	254	196	15	34	90	4.5	200	65	40	24	43	27.3	12	8	230	150	20	M10
	Ø50		321.5	130	165	160	230	290	210	18	40	100	4.5	200	75	50	24	53.5	27.3	14	8	265	170	25	M10
2.2kw	Ø40	5-	290	180	215	150	210	254	196	15	34	90	5.5	250	65	40	28	43	31.3	12	8	230	150	20	M12
2.2kw	Ø50	-80-100	334	180	215	160	230	290	210	18	40	100	5.5	250	75	50	28	53.5	31.3	14	8	265	170	25	M12

Company Profile

We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and the Middle East and so on.Our aim is to develop and innovate on the basis of high quality, and create a good reputation for reducers.

Workshop:

Exhibition

ZheJiang PTC Fair:

Packaging & Shipping

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:4000-5000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application:	Motor, Machinery, Marine, Agricultural Machinery, Power Transmission Applications
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical or Horizontal Type
Step:	Two Stage- Three Stage

Samples:	US$ 35/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

induction motor

Are there specific maintenance requirements for AC motors to ensure optimal performance?

Yes, AC motors have specific maintenance requirements to ensure their optimal performance and longevity. Regular maintenance helps prevent unexpected failures, maximizes efficiency, and extends the lifespan of the motor. Here are some key maintenance practices for AC motors:

Cleaning and Inspection: Regularly clean the motor to remove dust, dirt, and debris that can accumulate on the motor surfaces and hinder heat dissipation. Inspect the motor for any signs of damage, loose connections, or abnormal noise/vibration. Address any issues promptly to prevent further damage.
Lubrication: Check the motor’s lubrication requirements and ensure proper lubrication of bearings, gears, and other moving parts. Insufficient or excessive lubrication can lead to increased friction, overheating, and premature wear. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants.
Belt and Pulley Maintenance: If the motor is coupled with a belt and pulley system, regularly inspect and adjust the tension of the belts. Improper belt tension can affect motor performance and efficiency. Replace worn-out belts and damaged pulleys as needed.
Cooling System Maintenance: AC motors often have cooling systems such as fans or heat sinks to dissipate heat generated during operation. Ensure that these cooling systems are clean and functioning properly. Remove any obstructions that may impede airflow and compromise cooling efficiency.
Electrical Connections: Regularly inspect the motor’s electrical connections for signs of loose or corroded terminals. Loose connections can lead to voltage drops, increased resistance, and overheating. Tighten or replace any damaged connections and ensure proper grounding.
Vibration Analysis: Periodically perform vibration analysis on the motor to detect any abnormal vibrations. Excessive vibration can indicate misalignment, unbalanced rotors, or worn-out bearings. Address the underlying causes of vibration to prevent further damage and ensure smooth operation.
Motor Testing: Conduct regular motor testing, such as insulation resistance testing and winding resistance measurement, to assess the motor’s electrical condition. These tests can identify insulation breakdown, winding faults, or other electrical issues that may affect motor performance and reliability.
Professional Maintenance: For more complex maintenance tasks or when dealing with large industrial motors, it is advisable to involve professional technicians or motor specialists. They have the expertise and tools to perform in-depth inspections, repairs, and preventive maintenance procedures.

It’s important to note that specific maintenance requirements may vary depending on the motor type, size, and application. Always refer to the manufacturer’s guidelines and recommendations for the particular AC motor in use. By following proper maintenance practices, AC motors can operate optimally, minimize downtime, and have an extended service life.

induction motor

Can you explain the difference between single-phase and three-phase AC motors?

In the realm of AC motors, there are two primary types: single-phase and three-phase motors. These motors differ in their construction, operation, and applications. Let’s explore the differences between single-phase and three-phase AC motors:

Number of Power Phases: The fundamental distinction between single-phase and three-phase motors lies in the number of power phases they require. Single-phase motors operate using a single alternating current (AC) power phase, while three-phase motors require three distinct AC power phases, typically referred to as phase A, phase B, and phase C.
Power Supply: Single-phase motors are commonly connected to standard residential or commercial single-phase power supplies. These power supplies deliver a voltage with a sinusoidal waveform, oscillating between positive and negative cycles. In contrast, three-phase motors require a dedicated three-phase power supply, typically found in industrial or commercial settings. Three-phase power supplies deliver three separate sinusoidal waveforms with a specific phase shift between them, resulting in a more balanced and efficient power delivery system.
Starting Mechanism: Single-phase motors often rely on auxiliary components, such as capacitors or starting windings, to initiate rotation. These components help create a rotating magnetic field necessary for motor startup. Once the motor reaches a certain speed, these auxiliary components may be disconnected or deactivated. Three-phase motors, on the other hand, typically do not require additional starting mechanisms. The three-phase power supply inherently generates a rotating magnetic field, enabling self-starting capability.
Power and Torque Output: Three-phase motors generally offer higher power and torque output compared to single-phase motors. The balanced nature of three-phase power supply allows for a more efficient distribution of power across the motor windings, resulting in increased performance capabilities. Three-phase motors are commonly used in applications requiring high power demands, such as industrial machinery, pumps, compressors, and heavy-duty equipment. Single-phase motors, with their lower power output, are often used in residential appliances, small commercial applications, and light-duty machinery.
Efficiency and Smoothness of Operation: Three-phase motors typically exhibit higher efficiency and smoother operation than single-phase motors. The balanced three-phase power supply helps reduce electrical losses and provides a more constant and uniform torque output. This results in improved motor efficiency, reduced vibration, and smoother rotation. Single-phase motors, due to their unbalanced power supply, may experience more pronounced torque variations and slightly lower efficiency.
Application Suitability: The choice between single-phase and three-phase motors depends on the specific application requirements. Single-phase motors are suitable for powering smaller appliances, such as fans, pumps, household appliances, and small tools. They are commonly used in residential settings where single-phase power is readily available. Three-phase motors are well-suited for industrial and commercial applications that demand higher power levels and continuous operation, including large machinery, conveyors, elevators, air conditioning systems, and industrial pumps.

It’s important to note that while single-phase and three-phase motors have distinct characteristics, there are also hybrid motor designs, such as dual-voltage motors or capacitor-start induction-run (CSIR) motors, which aim to bridge the gap between the two types and offer flexibility in certain applications.

When selecting an AC motor, it is crucial to consider the specific power requirements, available power supply, and intended application to determine whether a single-phase or three-phase motor is most suitable for the task at hand.

induction motor

What are the key advantages of using AC motors in industrial applications?

AC motors offer several key advantages that make them highly suitable for industrial applications. Here are some of the main advantages:

Simple and Robust Design: AC motors, particularly induction motors, have a simple and robust design, making them reliable and easy to maintain. They consist of fewer moving parts compared to other types of motors, which reduces the likelihood of mechanical failure and the need for frequent maintenance.
Wide Range of Power Ratings: AC motors are available in a wide range of power ratings, from small fractional horsepower motors to large industrial motors with several megawatts of power. This versatility allows for their application in various industrial processes and machinery, catering to different power requirements.
High Efficiency: AC motors, especially modern designs, offer high levels of efficiency. They convert electrical energy into mechanical energy with minimal energy loss, resulting in cost savings and reduced environmental impact. High efficiency also means less heat generation, contributing to the longevity and reliability of the motor.
Cost-Effectiveness: AC motors are generally cost-effective compared to other types of motors. Their simple construction and widespread use contribute to economies of scale, making them more affordable for industrial applications. Additionally, AC motors often have lower installation and maintenance costs due to their robust design and ease of operation.
Flexible Speed Control: AC motors, particularly induction motors, offer various methods for speed control, allowing for precise adjustment of motor speed to meet specific industrial requirements. Speed control mechanisms such as variable frequency drives (VFDs) enable enhanced process control, energy savings, and improved productivity.
Compatibility with AC Power Grid: AC motors are compatible with the standard AC power grid, which is widely available in industrial settings. This compatibility simplifies the motor installation process and eliminates the need for additional power conversion equipment, reducing complexity and cost.
Adaptability to Various Environments: AC motors are designed to operate reliably in a wide range of environments. They can withstand variations in temperature, humidity, and dust levels commonly encountered in industrial settings. Additionally, AC motors can be equipped with protective enclosures to provide additional resistance to harsh conditions.

These advantages make AC motors a popular choice for industrial applications across various industries. Their simplicity, reliability, cost-effectiveness, energy efficiency, and speed control capabilities contribute to improved productivity, reduced operational costs, and enhanced process control in industrial settings.

China Standard Three Phase 220V 380V 0.1-0.2-0.4-0.75-1.5-2.2kw AC Helical Gear Motor vacuum pump for ac
editor by CX 2023-11-30

China Professional Best Price High Torque PA140 Helical Gear Planetary Gearbox Speed Reducer with Hot selling

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Product Description

Best Price High Torque PA140 Helical Gear Planetary Gearbox Speed Reducer

The high-precision planetary gearbox adopts spur gear design, and is used in various control transmission fields with servo motors, such as precision machine tools, laser cutting equipment, battery processing equipment, etc. It has the advantages of large torsional rigidity and large output torque.

*PA series helical gear shaft output planetary reducer
*PX series helical gear shaft output planetary reducer
*PG series helical gear flange output planetary reducer
*PW series helical gear shaft output planetary reducer
*PXR series helical gear right angle planetary reducer
*PAR series helical gear right angle planetary reducer
*PRF series spur gear shaft output planetary reducer
*PRL series spur gear shaft output planetary reducer
*PRN series spur gear flange output planetary reducer
*PFN series spur gear square output planetary reducer
*PVFN series spur gear 90 degree right angle planetary reducer
*PVLN series spur gear 90 degree right angle planetary reducer

Product Parameters

Specifications				PA60	PA90	PA120	PA140	PA180	PA220
Technal Parameters				PA60	PA90	PA120	PA140	PA180	PA220
Max. Torque			Nm	1.5times rated torque
Emergency Stop Torque			Nm	2.5times rated torque
Max. Radial Load			N	1530	3250	6700	9400	14500	16500
Max. Axial Load			N	630	1300	3000	4700	7250	8250
Torsional Rigidity			Nm/arcmin	6	12	23	47	130	205
Max.Input Speed			rpm	8000	6000	6000	6000	6000	3000
Rated Input Speed			rpm	4000	3000	3000	3000	3000	1500
Noise			dB	≤58	≤60	≤65	≤68	≤68	≤72
Average Life Time			h	20000
Efficiency Of Full Load			%	L1≥95% L2≥90%
Return Backlash	P1	L1	arcmin	≤3	≤3	≤3	≤3	≤3	≤3
	P1	L2	arcmin	≤5	≤5	≤5	≤5	≤5	≤5
	P2	L1	arcmin	≤5	≤5	≤5	≤5	≤5	≤5
	P2	L2	arcmin	≤7	≤7	≤7	≤7	≤7	≤7
Moment Of Inertia Table	L1	3	Kg*cm2	0.16	0.61	3.25	9.21	28.98	69.7
		4	Kg*cm2	0.14	0.48	2.74	7.54	23.67	54.61
		5	Kg*cm2	0.13	0.47	2.71	7.42	23.29	53.51
		7	Kg*cm2	0.13	0.45	2.62	7.14	22.48	50.92
		8	Kg*cm2	0.13	0.45	2.6	7.14	/	/
		10	Kg*cm2	0.13	0.4	2.57	7.03	22.51	50.18
	L2	12	Kg*cm2	0.13	0.45	0.45	2.63	7.3	23.59
		15	Kg*cm2	0.13	0.45	0.45	2.63	7.3	23.59
		20	Kg*cm2	0.13	0.45	0.45	2.63	6.92	23.33
		25	Kg*cm2	0.13	0.45	0.4	2.63	6.92	22.68
		28	Kg*cm2	0.13	0.45	0.45	2.43	6.92	23.33
		30	Kg*cm2	0.13	0.45	0.45	2.43	7.3	25.59
		35	Kg*cm2	0.13	0.4	0.4	2.43	6.92	22.68
		40	Kg*cm2	0.13	0.45	0.45	2.43	6.92	23.33
		50	Kg*cm2	0.13	0.4	0.4	2.39	6.92	22.68
		70	Kg*cm2	0.13	0.4	0.4	2.39	6.72	22.68
		100	Kg*cm2	0.13	0.4	0.4	2.39	6.72	22.68
Technical Parameter	Level	Ratio		PA60	PA90	PA120	PA140	PA180	PA220
Rated Torque	L1	3	Nm	40	105	165	360	880	1100
		4	Nm	45	130	230	480	880	1800
		5	Nm	45	130	230	480	1100	1800
		7	Nm	45	100	220	480	1100	1600
		8	Nm	40	90	200	440	/	/
		10	Nm	30	75	175	360	770	1200
	L2	12	Nm	40	105	165	360	880	1100
		15	Nm	40	105	165	360	880	1100
		20	Nm	45	130	230	480	1100	1800
		25	Nm	45	130	230	480	1100	1800
		28	Nm	45	130	230	480	1100	1800
		30	Nm	40	105	165	360	880	1100
		35	Nm	45	130	230	480	1100	1800
		40	Nm	45	130	230	480	1100	1800
		50	Nm	45	130	230	480	1100	1800
		70	Nm	45	100	220	480	1100	1600
		100	Nm	30	75	175	360	770	1200
Degree Of Protection				IP65
Operation Temprature			ºC	– 10ºC to -90ºC
Weight	L1		kg	1.25	3.75	8.5	16	28.5	49.3
Weight	L2		kg	1.75	5.1	12	21.5	40	62.5

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.how to choose the suitable planetary gearbox?
First of all,we need you to be CZPT to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Automation Equipment
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Bevel Gear
Step:	Double-Step

Samples:	US$ 350/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

Motor

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China Professional Best Price High Torque PA140 Helical Gear Planetary Gearbox Speed Reducer with Hot selling
editor by CX 2023-11-15

China factory G3 Series Horizontal Type Helical Gear AC Motor vacuum pump belt

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Product Description

item	value
Warranty	1 year
Certification	CE
Applicable Industries	Manufacturing Plant, Construction works , Energy & Mining, Other
Customized support	OEM
Gearing Arrangement	Helical
Place of Origin	ZheJiang , China
Input speed	1400rpm
Material	Aluminum
Product name	G3 Series Gearbox
MOQ	10pcs
Color	Customization

PRODUCTS CHARACTERISTICS
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.

FAQ
Q1:Are you a manufacturer or trading company?
Yes, We are a leading manufacturer specialized in production of various kinds of small and medium-sized
motor.

Q2:How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

Q3:What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

Q4:What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

Q5:How about your delivery time?
For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty. For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.Please take the sales confirmation for final reference.

Q6:What’s your warranty terms?
One year

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	as for Request
Hardness:	Hardened Tooth Surface
Installation:	as for Request
Step:	as for Request

Samples:	US$ 80/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

gear motor

Where can individuals find reliable resources for learning more about gear motors and their applications?

Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:

1. Manufacturer Websites:

Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.

2. Industry Associations and Organizations:

Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).

3. Technical Publications and Journals:

Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.

4. Online Forums and Communities:

Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.

5. Educational Institutions and Courses:

Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.

6. Trade Shows and Exhibitions:

Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.

When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.

gear motor

What is the significance of gear reduction in gear motors, and how does it affect efficiency?

Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:

Significance of Gear Reduction:

1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.

2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.

3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.

Effect on Efficiency:

While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:

1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.

2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.

It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.

In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China factory G3 Series Horizontal Type Helical Gear AC Motor vacuum pump belt
editor by CX 2023-10-20

China best Hot Sale High Toruqe Helical Bevel Gear Speed Reducer For Motor worm gear motor

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Warranty: 1 years
Applicable Industries: Building Material Shops, Construction works , Energy & Mining, Farms, Food & Beverage Factory, Food & Beverage Shops, Machinery Repair Shops, Manufacturing Plant, Printing Shops, Retail
Customized support: OBM, ODM, OEM
Gearing Arrangement: Planetary
Output Torque: 78 N.M
Input Speed: 3Protection grade IP65Lifetime20000hLubricating typeLife lubrication Service Related Products About Us FAQ

Q1: What’re your main products?A1: High Precision Planetary Gearbox; High Precision Quality Wpa Transmission Gear Reducer Horizontal Gear Box Hollow Rotating Platform; Precision Steering Box; Worm Speed Reducer; Worm Screw Jack; R/K/F/S GearboxQ2: What industries are your gearboxes being used in?A2: Gearboxes are widely used in the areas of robotics, textile, food processing, beverage, chemical industry, escalator, automatic storage equipment, metallurgy, environmental protection, logistics, etc.Q3: Can you offer OEM or ODM service?A3: Yes, we are a professional manufacturer so we can do customized orders.Q4: How to choose a model?A4: We have one-1 service team for model selection, and we can provide CAD drawings and 3D models in 5 minutes with technical information of required output torque, output speed and motor parameters etc. So just contact us.Q5: What information shall we give before placing a purchase order?A5: We understand your needs from the following information: a) Type of the gearbox, ratio, input and output type, input flange, High Temperature Resistance NMRV Series 9-4 Copper Worm High Efficiency Durable Worm Gear Speed Reducer mounting position, and motor information etc.b) Housing color.c) Purchase quantity.d) Other special requirements.Q6: How long is the delivery time?A6: Most planetary gearboxes are in stock. 7 working days for worm speed reducer and worm screw jack, 15 working days for R/K/F/S gearbox.

The Difference Between Planetary Gears and Spur Gears

A spur gear is a type of mechanical drive that turns an external shaft. The angular velocity is proportional to the rpm and can be easily calculated from the gear ratio. However, to properly calculate angular velocity, it is necessary to know the number of teeth. Fortunately, there are several different types of spur gears. Here’s an overview of their main features. This article also discusses planetary gears, which are smaller, more robust, and more power-dense.
Planetary gears are a type of spur gear

One of the most significant differences between planetary gears and spurgears is the way that the two share the load. Planetary gears are much more efficient than spurgears, enabling high torque transfer in a small space. This is because planetary gears have multiple teeth instead of just one. They are also suitable for intermittent and constant operation. This article will cover some of the main benefits of planetary gears and their differences from spurgears.
While spur gears are more simple than planetary gears, they do have some key differences. In addition to being more basic, they do not require any special cuts or angles. Moreover, the tooth shape of spur gears is much more complex than those of planetary gears. The design determines where the teeth make contact and how much power is available. However, a planetary gear system will be more efficient if the teeth are lubricated internally.
In a planetary gear, there are three shafts: a sun gear, a planet carrier, and an external ring gear. A planetary gear is designed to allow the motion of one shaft to be arrested, while the other two work simultaneously. In addition to two-shaft operation, planetary gears can also be used in three-shaft operations, which are called temporary three-shaft operations. Temporary three-shaft operations are possible through frictional coupling.
Among the many benefits of planetary gears is their adaptability. As the load is shared between several planet gears, it is easier to switch gear ratios, so you do not need to purchase a new gearbox for every new application. Another major benefit of planetary gears is that they are highly resistant to high shock loads and demanding conditions. This means that they are used in many industries.
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They are more robust

An epicyclic gear train is a type of transmission that uses concentric axes for input and output. This type of transmission is often used in vehicles with automatic transmissions, such as a Lamborghini Gallardo. It is also used in hybrid cars. These types of transmissions are also more robust than conventional planetary gears. However, they require more assembly time than a conventional parallel shaft gear.
An epicyclic gearing system has three basic components: an input, an output, and a carrier. The number of teeth in each gear determines the ratio of input rotation to output rotation. In some cases, an epicyclic gear system can be made with two planets. A third planet, known as the carrier, meshes with the second planet and the sun gear to provide reversibility. A ring gear is made of several components, and a planetary gear may contain many gears.
An epicyclic gear train can be built so that the planet gear rolls inside the pitch circle of an outer fixed gear ring, or “annular gear.” In such a case, the curve of the planet’s pitch circle is called a hypocycloid. When epicycle gear trains are used in combination with a sun gear, the planetary gear train is made up of both types. The sun gear is usually fixed, while the ring gear is driven.
Planetary gearing, also known as epicyclic gear, is more durable than other types of transmissions. Because planets are evenly distributed around the sun, they have an even distribution of gears. Because they are more robust, they can handle higher torques, reductions, and overhung loads. They are also more energy-dense and robust. In addition, planetary gearing is often able to be converted to various ratios.
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They are more power dense

The planet gear and ring gear of a compound planetary transmission are epicyclic stages. One part of the planet gear meshes with the sun gear, while the other part of the gear drives the ring gear. Coast tooth flanks are used only when the gear drive works in reversed load direction. Asymmetry factor optimization equalizes the contact stress safety factors of a planetary gear. The permissible contact stress, sHPd, and the maximum operating contact stress (sHPc) are equalized by asymmetry factor optimization.
In addition, epicyclic gears are generally smaller and require fewer space than helical ones. They are commonly used as differential gears in speed frames and in looms, where they act as a Roper positive let off. They differ in the amount of overdrive and undergearing ratio they possess. The overdrive ratio varies from fifteen percent to forty percent. In contrast, the undergearing ratio ranges from 0.87:1 to 69%.
The TV7-117S turboprop engine gearbox is the first known application of epicyclic gears with asymmetric teeth. This gearbox was developed by the CZPT Corporation for the Ilyushin Il-114 turboprop plane. The TV7-117S’s gearbox arrangement consists of a first planetary-differential stage with three planet gears and a second solar-type coaxial stage with five planet gears. This arrangement gives epicyclic gears the highest power density.
Planetary gearing is more robust and power-dense than other types of gearing. They can withstand higher torques, reductions, and overhung loads. Their unique self-aligning properties also make them highly versatile in rugged applications. It is also more compact and lightweight. In addition to this, epicyclic gears are easier to manufacture than planetary gears. And as a bonus, they are much less expensive.

They are smaller

Epicyclic gears are small mechanical devices that have a central “sun” gear and one or more outer intermediate gears. These gears are held in a carrier or ring gear and have multiple mesh considerations. The system can be sized and speeded by dividing the required ratio by the number of teeth per gear. This process is known as gearing and is used in many types of gearing systems.
Planetary gears are also known as epicyclic gearing. They have input and output shafts that are coaxially arranged. Each planet contains a gear wheel that meshes with the sun gear. These gears are small and easy to manufacture. Another advantage of epicyclic gears is their robust design. They are easily converted into different ratios. They are also highly efficient. In addition, planetary gear trains can be designed to operate in multiple directions.
Another advantage of epicyclic gearing is their reduced size. They are often used for small-scale applications. The lower cost is associated with the reduced manufacturing time. Epicyclic gears should not be made on N/C milling machines. The epicyclic carrier should be cast and tooled on a single-purpose machine, which has several cutters cutting through material. The epicyclic carrier is smaller than the epicyclic gear.
Epicyclic gearing systems consist of three basic components: an input, an output, and a stationary component. The number of teeth in each gear determines the ratio of input rotation to output rotation. Typically, these gear sets are made of three separate pieces: the input gear, the output gear, and the stationary component. Depending on the size of the input and output gear, the ratio between the two components is greater than half.
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They have higher gear ratios

The differences between epicyclic gears and regular, non-epicyclic gears are significant for many different applications. In particular, epicyclic gears have higher gear ratios. The reason behind this is that epicyclic gears require multiple mesh considerations. The epicyclic gears are designed to calculate the number of load application cycles per unit time. The sun gear, for example, is +1300 RPM. The planet gear, on the other hand, is +1700 RPM. The ring gear is also +1400 RPM, as determined by the number of teeth in each gear.
Torque is the twisting force of a gear, and the bigger the gear, the higher the torque. However, since the torque is also proportional to the size of the gear, bigger radii result in lower torque. In addition, smaller radii do not move cars faster, so the higher gear ratios do not move at highway speeds. The tradeoff between speed and torque is the gear ratio.
Planetary gears use multiple mechanisms to increase the gear ratio. Those using epicyclic gears have multiple gear sets, including a sun, a ring, and two planets. Moreover, the planetary gears are based on helical, bevel, and spur gears. In general, the higher gear ratios of epicyclic gears are superior to those of planetary gears.
Another example of planetary gears is the compound planet. This gear design has two different-sized gears on either end of a common casting. The large end engages the sun while the smaller end engages the annulus. The compound planets are sometimes necessary to achieve smaller steps in gear ratio. As with any gear, the correct alignment of planet pins is essential for proper operation. If the planets are not aligned properly, it may result in rough running or premature breakdown.

China best Hot Sale High Toruqe Helical Bevel Gear Speed Reducer For Motor worm gear motor

China factory High precise Planetary gearbox DRN Series Torque Planetary Gearbox Harmonic Drive Helical Gear Motor Reducer worm gear winch

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Warranty: 1 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Food Shop, Printing Shops, Energy & Mining, Food & Beverage Shops, High performance yeduc planetary gearbox harmonic drive speed reducer Other
Weight (KG): 3 KG
Customized support: OEM, ODM
Gearing Arrangement: Harmonic
Output Torque: 2.6-1760N.m
Input Speed: 750~3500rpm
Output Speed: 14-280rpm
Product name: Planetary reduction gearbox
Installation method: Any
Average life: 2000h
Protection level: 65IP
Maximum output radial force: Fr=300N
Maximum output axial force: Fa=100N
Backlash: ≥10arcmin
Rated output torque: TN
Fault stop torque: 2TN
Full load efficiency: 90%~94%
Packaging Details: plastic packaging bag & standard packing

PRODUCT DESCRIPTION

Product name	DRN Series Torque Planetary Gearbox Harmonic Drive Helical Gear Motor Reducer
Reduction ratio	Single-stage:4/5/7/10 Bipolar:15/20/25/30/35/40/50/70
Rated output torque/ Nm	TN
Fault stop torque/ Nm	2TN
Rated input speed/ min	3000MIN-1
Input speed/ min	3000MIN-1
Installation method	Any
Installation method/ H	2000h
Maximum output radial force/ N	Fr=300N
Maximum output axial force/ N	Fa=100N
Full load efficiency/ %	90%–94%
Lubrication method	Long term effectiveness
Protection level/ IP	65
Backlash/ armin	≥10
Operating temperature/ ℃	-10℃~80℃

PRODUCT PICTURES PRODUCT DIMENSIONS COMPANY INTRODUCTION HangZhou Guanghong Automation Equipment Co., Ltd. is a collection of R & D, design, manufacturing, sales and service as 1 of the professional servo electric cylinder, High Power R1SF300 12000rmp 33Kg Electric Car Conversion Kit Reducer Gearbox for 2 to 4 ton Vehicle servo press equipment, etc. development and production of modern enterprises. The company has a professional design team, processing team, assembly team, sales and after-sales service team.The company mainly develops and produces servo cylinder, servo pressing machine, electric push rod, electric sliding platform, High end unique concrete mixer gearboxtypes of gear box multi-degree-of-freedom platform and other servo pressing equipment. WHY CHOOSE US EXHIBITION EVENTS PACKING & DELIVERY FAQ

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
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Spiral bevel gear

Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
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Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
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Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.

China factory High precise Planetary gearbox DRN Series Torque Planetary Gearbox Harmonic Drive Helical Gear Motor Reducer worm gear winch

China best High Performance Planetary Gear Reducer AB Series High Output Torque Low Noise Planetary Helical Gearbox gear box

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Warranty: 1 year
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Other, Advertising Company
Weight (KG): 10 KG
Customized support: OEM, ODM, OBM
Gearing Arrangement: Planetary
Output Torque: 20-1500N.M
Input Speed: 0~4000RPM
Output Speed: 0~1300RPM
Product name: AB60 Planetary gearbox
Color: Customized
Certificate: ISO9001:2008
Gears Style: Helica Gear
Usage: Speed Change
Efficiency: 90%-96%
Application: Medical
Brand: beiji or custom
experience: more than 30 years
Keyword: planetary reducer motor
Packaging Details: Cartons or wooden cases
Port: HangZhou YanTian GuangZhou

Product Paramenters AB Series Precision Planetary Reducer

Product Name	Precision Planetary Reducer
Efficiency	92%-96%
Application	Power Tranmission
Brand	beiji or custom
Model No.	AB42-AB220
Bearing:	NSK
Place of Origin:	ZheJiang China

Products Description High PrecisionHigh transmission accuracyHigh transmission speed ratioLow NoiseLow Backlash Certifications Company Profile About US HangZhou Jinhongda Transmission Equipment Co., Ltd is a modern enterprise integrating industry and trade. Our sales department is located in HangZhou baoan district. A total of 15 employees are responsible for domestic and international operations.In China, We has established the Pearl River Delta as the center to cover the national sales network. Our products are also exported to the United States, Germany, France, Holland, Spain, Korea, Japan, Saudi Arabia, High end unique concrete mixer gearboxtypes of gear box Thailand and other countries and regions. Our factory is located in HangZhou, ZheJiang , covering an area of 10,000 square meters.Our factory has dozens of professional CNC machining equipment and several precision measuring equipment and more than 100 professionals.The company has been adhering to scientific and technological innovation, research and introduction of advanced technology, and constantly develop new products to meet the market demand.The monthly production capacity reaches 10,000 units. Our main products are BeiJi precision planetary reducer, R/ S/F/K series helical gear reducer, RV reducer, small gear reducer, medium gear reducer, cast iron worm gear reducer, CAM splitter and other transmission equipment.We can also provide OEM products and special purpose products. We have a strong technical capability, has obtained ISO 9001:2008 quality management system certification and manufacturing in strict accordance with the requirements. Our products have been widely used in petroleum, chemical equipment, plastic machinery, rubber machinery, High Performance Nema23 Planetary Gearbox Ratio 1 food machinery, packaging machinery, three-dimensional parking garage and assembly line and other machinery and equipment fields, won the majority of users’ satisfaction and praise.If you have needs, please contact us. Why Choose Us Packing and Shipping Product application scenarios FAQ Q: Are you a trading company or a manufacturer ?A: We are a speed reducer gearbox manufacturer in ZheJiang Province, China. Our company owns the ability ofmanufacturing,processing, designing and R&D. Q:What information should i tell you to confirm the worm gearbox?A:Model/Size,B:Ratio and output torque, C:Power and flange type,D:Shaft Direction,E:Housing color,F:Order quantity. Q: Can you customize according to our requirements?A: Yes, we can design non-standard products according to customers’ drawings and samples. Q:What is the payment term?A:T/T and Paypal is used more, High end unique speed reducer helical gearboxgear box please contact us for details Q: How long is the delivery date?A: 10 – 20 business days.

Spiral Gears for Right-Angle Right-Hand Drives

Spiral gears are used in mechanical systems to transmit torque. The bevel gear is a particular type of spiral gear. It is made up of two gears that mesh with one another. Both gears are connected by a bearing. The two gears must be in mesh alignment so that the negative thrust will push them together. If axial play occurs in the bearing, the mesh will have no backlash. Moreover, the design of the spiral gear is based on geometrical tooth forms.
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Equations for spiral gear

The theory of divergence requires that the pitch cone radii of the pinion and gear be skewed in different directions. This is done by increasing the slope of the convex surface of the gear’s tooth and decreasing the slope of the concave surface of the pinion’s tooth. The pinion is a ring-shaped wheel with a central bore and a plurality of transverse axes that are offset from the axis of the spiral teeth.
Spiral bevel gears have a helical tooth flank. The spiral is consistent with the cutter curve. The spiral angle b is equal to the pitch cone’s genatrix element. The mean spiral angle bm is the angle between the genatrix element and the tooth flank. The equations in Table 2 are specific for the Spread Blade and Single Side gears from Gleason.
The tooth flank equation of a logarithmic spiral bevel gear is derived using the formation mechanism of the tooth flanks. The tangential contact force and the normal pressure angle of the logarithmic spiral bevel gear were found to be about twenty degrees and 35 degrees respectively. These two types of motion equations were used to solve the problems that arise in determining the transmission stationary. While the theory of logarithmic spiral bevel gear meshing is still in its infancy, it does provide a good starting point for understanding how it works.
This geometry has many different solutions. However, the main two are defined by the root angle of the gear and pinion and the diameter of the spiral gear. The latter is a difficult one to constrain. A 3D sketch of a bevel gear tooth is used as a reference. The radii of the tooth space profile are defined by end point constraints placed on the bottom corners of the tooth space. Then, the radii of the gear tooth are determined by the angle.
The cone distance Am of a spiral gear is also known as the tooth geometry. The cone distance should correlate with the various sections of the cutter path. The cone distance range Am must be able to correlate with the pressure angle of the flanks. The base radii of a bevel gear need not be defined, but this geometry should be considered if the bevel gear does not have a hypoid offset. When developing the tooth geometry of a spiral bevel gear, the first step is to convert the terminology to pinion instead of gear.
The normal system is more convenient for manufacturing helical gears. In addition, the helical gears must be the same helix angle. The opposite hand helical gears must mesh with each other. Likewise, the profile-shifted screw gears need more complex meshing. This gear pair can be manufactured in a similar way to a spur gear. Further, the calculations for the meshing of helical gears are presented in Table 7-1.
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Design of spiral bevel gears

A proposed design of spiral bevel gears utilizes a function-to-form mapping method to determine the tooth surface geometry. This solid model is then tested with a surface deviation method to determine whether it is accurate. Compared to other right-angle gear types, spiral bevel gears are more efficient and compact. CZPT Gear Company gears comply with AGMA standards. A higher quality spiral bevel gear set achieves 99% efficiency.
A geometric meshing pair based on geometric elements is proposed and analyzed for spiral bevel gears. This approach can provide high contact strength and is insensitive to shaft angle misalignment. Geometric elements of spiral bevel gears are modeled and discussed. Contact patterns are investigated, as well as the effect of misalignment on the load capacity. In addition, a prototype of the design is fabricated and rolling tests are conducted to verify its accuracy.
The three basic elements of a spiral bevel gear are the pinion-gear pair, the input and output shafts, and the auxiliary flank. The input and output shafts are in torsion, the pinion-gear pair is in torsional rigidity, and the system elasticity is small. These factors make spiral bevel gears ideal for meshing impact. To improve meshing impact, a mathematical model is developed using the tool parameters and initial machine settings.
In recent years, several advances in manufacturing technology have been made to produce high-performance spiral bevel gears. Researchers such as Ding et al. optimized the machine settings and cutter blade profiles to eliminate tooth edge contact, and the result was an accurate and large spiral bevel gear. In fact, this process is still used today for the manufacturing of spiral bevel gears. If you are interested in this technology, you should read on!
The design of spiral bevel gears is complex and intricate, requiring the skills of expert machinists. Spiral bevel gears are the state of the art for transferring power from one system to another. Although spiral bevel gears were once difficult to manufacture, they are now common and widely used in many applications. In fact, spiral bevel gears are the gold standard for right-angle power transfer.While conventional bevel gear machinery can be used to manufacture spiral bevel gears, it is very complex to produce double bevel gears. The double spiral bevel gearset is not machinable with traditional bevel gear machinery. Consequently, novel manufacturing methods have been developed. An additive manufacturing method was used to create a prototype for a double spiral bevel gearset, and the manufacture of a multi-axis CNC machine center will follow.
Spiral bevel gears are critical components of helicopters and aerospace power plants. Their durability, endurance, and meshing performance are crucial for safety. Many researchers have turned to spiral bevel gears to address these issues. One challenge is to reduce noise, improve the transmission efficiency, and increase their endurance. For this reason, spiral bevel gears can be smaller in diameter than straight bevel gears. If you are interested in spiral bevel gears, check out this article.
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Limitations to geometrically obtained tooth forms

The geometrically obtained tooth forms of a spiral gear can be calculated from a nonlinear programming problem. The tooth approach Z is the linear displacement error along the contact normal. It can be calculated using the formula given in Eq. (23) with a few additional parameters. However, the result is not accurate for small loads because the signal-to-noise ratio of the strain signal is small.
Geometrically obtained tooth forms can lead to line and point contact tooth forms. However, they have their limits when the tooth bodies invade the geometrically obtained tooth form. This is called interference of tooth profiles. While this limit can be overcome by several other methods, the geometrically obtained tooth forms are limited by the mesh and strength of the teeth. They can only be used when the meshing of the gear is adequate and the relative motion is sufficient.
During the tooth profile measurement, the relative position between the gear and the LTS will constantly change. The sensor mounting surface should be parallel to the rotational axis. The actual orientation of the sensor may differ from this ideal. This may be due to geometrical tolerances of the gear shaft support and the platform. However, this effect is minimal and is not a serious problem. So, it is possible to obtain the geometrically obtained tooth forms of spiral gear without undergoing expensive experimental procedures.
The measurement process of geometrically obtained tooth forms of a spiral gear is based on an ideal involute profile generated from the optical measurements of one end of the gear. This profile is assumed to be almost perfect based on the general orientation of the LTS and the rotation axis. There are small deviations in the pitch and yaw angles. Lower and upper bounds are determined as – 10 and -10 degrees respectively.
The tooth forms of a spiral gear are derived from replacement spur toothing. However, the tooth shape of a spiral gear is still subject to various limitations. In addition to the tooth shape, the pitch diameter also affects the angular backlash. The values of these two parameters vary for each gear in a mesh. They are related by the transmission ratio. Once this is understood, it is possible to create a gear with a corresponding tooth shape.
As the length and transverse base pitch of a spiral gear are the same, the helix angle of each profile is equal. This is crucial for engagement. An imperfect base pitch results in an uneven load sharing between the gear teeth, which leads to higher than nominal loads in some teeth. This leads to amplitude modulated vibrations and noise. In addition, the boundary point of the root fillet and involute could be reduced or eliminate contact before the tip diameter.

China best High Performance Planetary Gear Reducer AB Series High Output Torque Low Noise Planetary Helical Gearbox gear box

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assures the stability and regularity of the important perform of elements. we offer chromed bar and tubes for hydualic and pheumatic cylinders. The new items include a series of higher-tech and large high quality chains and sprockets and gears, this kind of as chains and gearboxes for agricultural machineries, metallurgical chains, escalator step-chains, high-pace tooth chains, timing chains, self-lubrication chains, among which have kind higher speed tooth chain for vehicle department dynamic box and aerial chains fill in the blanks of chain in China.

Delrin Worm EPT Travel Wheel Duplex Floor Plastic Excellent Cost Ground Shaft EPTcal EPT for EPTT Speed EPTT Outside Journey Car EPT EPTTEPTer Worm EPT

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in Rayong Thailand sales price shop near me near me shop factory supplier Rx Rxf87 Parallel Shaft Helical Gear Reducer manufacturer best Cost Custom Cheap wholesaler

With several years’ expertise in this line, we will be reliable by our positive aspects in aggressive price tag, one-time shipping, prompt response, on-hand engineering help and very good after-revenue providers.Furthermore, all our creation techniques are in compliance with ISO9001 requirements. Our experts and engineers have 23 several years of Experience in the Bearing Industry. With thorough requirments, we can also develop your particular designed solution. Overview
———————————————————————————————————————————————————————————————————————————————–
Rapid Specifics
EPTing Arrangement: EPTcal Manufacturer Identify: EED
Enter Speed: 1400 rpm Output Pace: 4.8 rpm to 1075 rpm
Rated EPTT: .12 ~ 160KW EPT Ratio: 2.sixty four-251.twenty five
EPTT: EPTT/Silver or on ask for Origin: EPTT, EPTT (Mainland)
Warranty: 1 Calendar year Application: Business
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EPT Potential
EPT Capacity: 20000 Piece/Items per Thirty day period
Extra Support: OEM is welcome
QC System: ISO9001:2008
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EPTT amp Delivery
Package deal: EPTen box/Paper carton
Port: HangEPT/ZheJiang or on request
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About XiHu (West EPT) Dis.ngda considering that 1984
HangEPT Melchizedek EPTTort amp Export EPTT, Ltd. is a leaEPTTmanufactur in system area and punching/stamp
ing discipline considering that 1984. Our principal item, NMRV worm EPT speed EPTT and collection helical EPTT, XDR,
XDF, XDK, XDShave achieved the EPTd strategy index of the congeneric European and Janpanese produc
ts, We supply stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EPTs, sprockets, EPTs, pulleys, couplings, bushes and so on. We also can take orders
of non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd merchandise, these kinds of as EPTs, shafts, punching parts ect, according to customers’ Drawings or sam-
ples.

Our firm has complete set of equipment incXiHu (West EPT) Dis.Hu (West EPT) Dis. CNC, lathes, milling EPTTs, EPT hobbing EPTT, g-
ear grinding EPTT, EPT honing EPTT, EPT shaping EPTT, worm grinder, grinding EPTTs, drilling m-
achines, boringEPTTs, planer, drawing benches, punches, EPT presses, plate shearing EPTTs and s-
o on. We have EPTd testing equipments also.

Our company has estabEPTTd favorable cooperation interactions with sub-suppliers involving casting, uncooked mat-
erial, heat therapy, floor finishing and so on.

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in London United Kingdom sales price shop near me near me shop factory supplier Atg Pgh Series Square Flange Helical Gear Planetary Reducer for Motor manufacturer best Cost Custom Cheap wholesaler

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in London United Kingdom sales price shop near me near me shop factory supplier Atg Pgh Series Square Flange Helical Gear Planetary Reducer for Motor manufacturer best Cost Custom Cheap wholesaler

Ever-Energy Group CO., LTD. IS Expert IN Creating ALL Sorts OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Equipment Speed REDUCERS, PARALLEL SHAFT HELICAL Gear REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Equipment REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Automobile GEARBOXES, PTO Travel SHAFTS, Specific REDUCER & Connected Equipment Components AND OTHER Relevant Goods, SPROCKETS, HYDRAULIC System, VACCUM PUMPS, FLUID COUPLING, Gear RACKS, CHAINS, TIMING PULLEYS, UDL Velocity VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Gear PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Minimal BACKLASH WORM REDUCERS AND SO ON. There is a specialized heart of province amount, EPG academician doing work station, experiment station for EPG post medical doctors, and countrywide 863 plan set up in EPG group. With these platforms and strong technical capability, the far more than 400 experts have created all assortment of unique higher specific and high power products, executed mould applications for crucial elements in the vehicle and nationwide business revitalizing program, ensuing a lot more than 5000 designed more than, between which 33 things are autonomous patent technology with four patent approved . ensures the stability and consistency of the key perform of components. PGH SERERS

Goods Characteristics:

(1) Low Sounds:UnEPTT65db.
(2) Reduced Backlash:Backlash is unEPTT3 arcmin . Backlash for two-phase speed reduction is with in 5 arcmin.
(3) EPT Effectiveness:one-phase up to 95% or more,2-phase up to 92% or more.

(4) EPT Enter Velocity:Input velocity enables for up to 8000RPM.

(five) EPT Torque:EPT torque output than that of typical planetary EPT EPTTs
(six) Upkeep-Cost-free:Lower grease use,can be life time lubrication
(seven) EPT Speed Reduction Ratio:Pace ratio is in excess of 1/one thousand.

Benefit:

Use:

Aerospace,army sector.
Health-related overall health,electronic data industry.
Market robots,Creation EPTT,CNC EPTT instrument producing sector.
EPT,EPT,EPT,Foodstuff,EPTlurgical.
EPTal security engineering,Warehouse EPT market.

Model ILLUMINATE:

Equipment BOX Performance Details:

MODUL NO.		Stage	RATIO sup1	PGH42	PGH60	PGH90	PGH115	PGH142	PGH180	PGH220
Rated output torque T2N	Nm	one	3	twenty	fifty five	one hundred thirty	208	342	588	1,one hundred forty
			4	19	fifty	a hundred and forty	290	542	1,050	one,seven hundred
			5	22	60	one hundred sixty	330	650	1,200	2,000
			six	twenty	fifty five	150	310	600	1,a hundred	one,900
			seven	19	35	140	300	550	1,100	one,800
			8	seventeen	37	a hundred and twenty	260	500	one,000	one,600
			ten	14	55	95	220	370	800	1,220
		two	twelve	twenty	55	130	208	342	588	one,one hundred forty
			fifteen	20	50	130	208	342	588	1,a hundred and forty
			twenty	19	60	a hundred and forty	290	542	1,050	one,seven hundred
			twenty five	22	60	160	330	650	one,200	2,000
			thirty	22	sixty	a hundred and sixty	330	650	1,two hundred	2,000
			35	22	60	160	330	650	1,200	2,000
			forty	22	60	a hundred and sixty	330	650	one,200	2,000
			50	22	60	160	330	650	1,200	two,000
			sixty	20	fifty five	a hundred and fifty	310	600	1,100	one,900
			70	19	35	one hundred forty	300	50	1,one hundred	one,800
			eighty	seventeen	35	one hundred twenty	260	500	1,000	one,600
			100	fourteen	37	ninety five	220	370	800	1,220
MAX. output torqueT2B	Nm	1,2	3~one hundred	three moments of Nominal Output Torque
Rated input speed n1	rpm	one,two	three~a hundred	five,000	5,000	4,000	four,000	three,000	3,000	two,000
MAX.enter speed n1B	rpm	one,2	three~a hundred	ten,000	ten,000	eight,000	eight,000	six,000	6,000	four,000
EPT Backlash P0	arcmin	one	three~10	–	–	le1	le1	le1	le1	le1
EPT Backlash P0	arcmin	2	twelve~one hundred	–	–	–	le3	le3	le3	le3
EPT Backlash P1	arcmin	one	3~10	le3	le3	le3	le3	le3	le3	le3
EPT Backlash P1	arcmin	2	12~one hundred	le5	le5	le5	le5	le5	le5	le5
StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Backlash P2	arcmin	1	3~10	le5	le5	le5	le5	le5	le5	le5
		2	twelve~one hundred	le7	le7	le7	le7	le7	le7	le7
Torsional stiffness	Nm/arcmin	one,2	3~one hundred	three	7	fourteen	twenty five	fifty	a hundred forty five	225
Max.radial power F2rB sup2	N	one,two	3~a hundred	780	1,530	3,250	6,700	nine,four hundred	14,five hundred	fifty,000
MAX.aXiHu (West EPT) Dis.al power F2a1B sup2	N	1,2	three~100	350
MAX.aXiHu (West EPT) Dis.al force F2a2B sup2	N	1,two	three~a hundred	390
MAX.aXiHu (West EPT) Dis.al force F2a2B sup2	N	1,two	three~100	twenty,000*
Work effectiveness eta	%	one	3~10	ge97
Work effectiveness eta	%	2	12~one hundred	ge94
Excess weight	kg	one	three~ten	.5
		2	12~one hundred	.eight
Functioning temperature	ordmC	1,two	3~100	-ten ordmC~ 90 ordmC
Lubrication		one,two	3~a hundred	Artificial lubricating oil
Defense degree		1,2	3~a hundred	IP65
Installation route		1,2	three~one hundred	Any direction
Sounds degree(n1=3000rpm)	dB	one,2	three~100	le56	le58	le60	le63	le65	le67	le70

Outline DIMENSION:

Firm See:

HangEPT EPTEPTTndeyi EPT amp EPT EPTT, Ltd. is a subsidiary of EPTTiwan Jun Yi EPTTry. Jun Yi EPTTry was established in March 1972. The company EPTTizes in the design, deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment and manufacturing of substantial-tech different EPTed motors and helical EPT EPTTs, worm and worm EPT EPTTs and planetary EPTTs. Our items sold to a lot more than thirty countries about the globe and win good track record and quite a few awards in the overEPTT market for numerous years. In modern a long time, to accomplish EPTT generation and give outstanding services,we established up subsidiary of creation of planetary EPT EPTT in EPTT.

Historical past:

1972:EPTTiwan Jun Yi EPTTry is founded.
1989:It estabEPTTd a overEPTT branch company ATRUMP EPTTRY INC in Los Angeles
1995:Pass the ISO9002 EPTT certification.
2003:Pass the ISO9001 top quality certification and the European CE stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd test which enabled the items to be bought in Europe
2013:The business set up subsidiary in EPTT to attain EPTT creation.

Manufacturing facility:

Wisdom Manufactured In ATG,Knowledge The EPT.

EPT:

INSPECTION EPT:

FAQ:

(one) Can I be your agent?

Yes, welcome to deep cooperation. We have massive advertising of ATG brand name in the market place now. For the details remember to speak to me.

(two) Is OEM obtainable?

Indeed, OEM is offered. We have specialist designer to aid your manufacturer marketing.

(3) How can I get a sample to verify your high quality?

Soon after value affirmation, you can need for samples to examine our good quality. Totally free for the samples, but you need to have to pay out for the freight.

(4)What’s your top quality guarantee?

We have different sorts of items which can fulfill distinct high quality stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd.
Our QC department will test items ahead of shipping. We have a hundred% good quality ensure to buyers. We will be liable for any top quality problem.

(5) How about the shipping and delivery time?

The shipping and delivery time is dependent on the products and the quantity. But EPTTly, the shipping time for a container is about one particular month.

Welcome to our firm.

If any dilemma, really feel cost-free to go away message on the base of this page.

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in Sheffield United Kingdom sales price shop near me near me shop factory supplier Starter Reduction Machine Transmission Precision Injection Plastic Toothed Helical Gear manufacturer best Cost Custom Cheap wholesaler

Our item assortment consists of all sorts of helical equipment, spur equipment, bevel gear, equipment rack, worm gear, sprockets,chains, bearings. specialize in power transmission goods, CATV merchandise, mechanical seal, hydraulic and Pheumatic, and promotional goods. EPG has established up a total established of top quality management program which is offered with sophisticated inspection and examination tools.

starter reduction EPTT EPTT precision EPT plastic toothed helical EPT

Merchandise	EPTT EPTTd EPT plastic EPTs
Craft Method	Plastic Injection or CNC machining
Plastic Granules	UL, Fda, RoHS and so forth.
EPTT EPTT	ISO9001 and ISO14001
Molds EPT	S316,H13,718,738,P20,H13,420SS
Mold EPT	300,000 shots or one,000,000 photographs or more
Mould Cavity	Solitary-cavity or two cavities or Multi-cavity
EPT	Nylon, PA66, NYLON with 30% EPT fibre, Stomach muscles, PP,Personal computer,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA and many others.
Molds cavity Hardness	sixty to 90 H.R.C
Measurement/EPTT	EPTs and elements dimensions are in accordance to drawings from customer, and hues are EPT
Area remedy	PoEPTTd or matte floor, painting, texture, EPT aluminizing and can be stamped with symbol and so forth.
Measurement Tolerance	plusmn0.05mm or more specific
Perform Stream chart	Step1: Make tooling to start with and usual need 2~~3 months. Step2: Produce and confirm samples. Step3: 1 week for mass creation typical.
Samples confirmation and approval	Free samples transported for confirmation and shipping and delivery EPT paid by clients
Bundle	Interior clear plastic bag/exterior carton/wood pallets/ or any other EPTT deal as for every customer’s demands.
Shipping and delivery Time	Overall will take two~~4weeks usual
Payment Phrases	PAYPAL, T/T, Western EPT
EPT	Normal FEDEX, UPS, DHL, TNT, EMS or base on customer’s need.

Generation:
1. The personnel are skilled to examine the EPTs and notice any defect in creation in time.
2. QC will examine 1pcs each and every 100pcs in CNC machining, and EPTs will meet up with all dimension tolerances.
3. EPTs will be inspected at each and every stage, and EPTs will be inspected just before cargo, and all inspection information will be kept in our manufacturing facility for three many years.
4. Our product sales will send out you photos at every single EPTs generation measures, and you will know the detailed generation position, and you can recognize any chance of mistake, for our income, QC and employees are maintaining shut watch on all creation.
five. You will truly feel us working extremely cautiously to assure the good quality and easy to work with,
six. we cherish each inquiry, each opportunity to make EPTs and parts and cherish every client.

Top quality Manage Procedure:

1) Inspecting the raw material –IQC)
two) Checking the specifics ahead of the manufacturing line operated
three) Have full inspection and routing inspection in the course of mass creation—In method good quality manage (IPQC)
4) Checking the EPTs soon after generation concluded—- (FQC)
five) Examining the EPTs after they are completed—–Outgoing top quality handle (OQC)

Services:
1. Molds styles as for every customers’ EPTs drawing
2. Publishing molds drawings to clients to overview and validate ahead of mols generation.
three. Supplying samples with EPTT proportions and cosmetic inspection report, substance certification to buyers.
four. Supplying inspection report of EPTTant dimensions and beauty in batches components.

EPTT and shipment:

one. EPTs are effectively and meticulously packed in PP baggage in CTNS, sturdy enough for specific transport, air shipment or sea cargo.
2. Air cargo, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
three. EPT terms: EXW, FOB HangEPT, or CIF
four. All shippings will be very carefully arranged and will achieve your locations rapidly and securely.

FAQ

Q1: How to promise the EPTT of EPTs and areas?
We are ISO 9001:2008 certified manufacturing unit and we have the built-in technique for EPTT areas top quality manage. We have IQC (incoming quality management),
IPQCS (in method top quality control EPT), FQC (closing top quality management) and OQC (out-heading good quality manage) to manage each procedure of EPTT elements prodution.

Q2: What are the Gain of your EPTs and parts?
Our benefit is the aggressive and realistic rates, quickly shipping and higher top quality. Our eployees are accountable-oriEPTTd, helpful-oriEPTTd,and dilient-oriEPTTd.
Our EPTT components items are highlighted by rigid tolerance, sleek complete and EPTT-daily life overall performance.

Q3: what are our machining equipments?
Our machining equipments incEPTT plasticn EPT machinies, CNC milling EPTTs, CNC turning EPTTs, stamping EPTTs, hobbing EPTTs, automated lathe EPTTs, tapping EPTTs, grinding EPTTs, chopping EPTTs and so on.

Q4: What shipping waEPTTdo you use?
EPTTly, we will use UPS DHL or FEDEX and sea shipping

5: What supplies can you procedure?
For plastic EPT EPTs and elements, the resources are Nylon, PA66, NYLON with thirty% EPT fibre, Stomach muscles, PP,Laptop,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA and so on.
For metallic and machining EPTs and elements, the materials are brass, bronze, copper, stainless steel, metal, EPT, EPTTium plastic and so forth.

Q6: How EPTT is the Shipping and delivery for Your EPTs and areas?
EPTTly , it will consider us fifteen working daEPTTfor EPT or machining, and we will attempt to shorten our lead time.