Product Description
3 Phase AC Reducer Motor 1/2hp 220V 380V 400W Gear Precision Foot Mounted Reducer Motor
CV and CH series motor can be designed as Single phase and 3 phases type. And power range is from 0.1KW to 3.7KW. The motor can be mounted with brake, and brake type is No excitation type. Material of gears is advanced special alloy steel and all gears are carburizing hardening. This gear motor has been added with senior lubricants, and no needs to added lubricants again.
Helical gear reducer has the characteristics of strong versatility, good combination, and strong bearing capacity, and has the advantages of easy access to various transmission ratios, high efficiency, small vibration, and high allowable axial and radial loads.
This series of products can not only be used in combination with various reducers and vibrators to meet the requirements, but also has the advantage of localization of related transmission equipment.
Mostly used in metallurgy, sewage treatment,chemical, pharmaceutical and other industries.
Type | CH series three phase or single phase ac motors for industrial use | |
Voltage | 220VAC, 380VAC, 415VAC | |
Power range | Power range is 0.1KW to 3.7KW | |
Output Speed | Speed range is from 7rpm to 500rpm | |
Phase | Single phase and 3phases for choice | |
Gears | Special alloy steel and high precise gears | |
Grease | Good grease and no need add grease during using | |
Cooling | Full closed fan | |
USE | This motor is widely used in packing machine, textil machine |
motor is widely used in mix machine,elevator, conveyor,etc. |
OEM Service | We offer OEM service. |
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Application: | Motor, Machinery, Agricultural Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Bevel Gear |
Step: | Three-Step |
Samples: |
US$ 70/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-04-24
China Custom ZD Electric Brake / Fan Connection Box Right Angle Hollow Shaft Helical Hypoid AC Induction Gear Motor vacuum pump for ac
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Hypoid Gear Motor
MOTOR TYPE | ZDF3 |
OUTPUT POWER | 100W / 200W / 400W / 750W / 1500W / 2200W (Can Be Customized) |
OUTPUT SHAFT | Hollow Shaft / CHINAMFG Shaft |
Voltage type | 3 phase 220V(50/60HZ), 3 phase 380V(50/60HZ) |
Phase | Three-Phase |
Insulation Grade | F stage |
Accessories | Electric Brake / Fan / Connection Box |
Gear Ratio | 5K-240K |
Detailed Images
Other Products
Company Profile
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Application: | Industrial |
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Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Function: | Driving, Control |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Customization: |
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Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-04-15
China manufacturer 370W 1/2HP 4p Long Output Shaft AC Motor for Industrial Ovens vacuum pump booster
Product Description
FAQ
Q1.What service you can provide?
1) Focus on air centrifugal fan industry for 15 years, can provide advanced techniques support.
2) Professional service team with 24 hours service can make you without worries behind.
3) Enough stock can meet your instant demand.
4) Up to 12 months quality guarantee of products, you can rest assured to use.
5) Products have got 3C and CE certificates.
Q2. How do you ensure your products quality?
We are a professional and unique manufacturer of air blowers in Guandong province, China.
We have full set of production equipment in centrifugal fan industry and complete QC inspection system.
Q3. In order to recommend the suitable product to you, please help confirm the following information:
1) The application of the centrifugal fan
2) The technical parameter requirement
3) Order quantity
4) Special product requirements, such as changing the direction of outlet, special voltage requirements, etc.
Q4: What’s your payment terms ?
By T/T,LC ,40% deposit in advance, balance 60% before shipment.
Q5: How can I place the order?
First CHINAMFG the PI,pay deposit,then we will arrange the production.After finished production need you pay balance. Finally we will ship the Goods.
Q6: When can I get the quotation ?
We usually quote you within 24 hours after we get your inquiry. If you are very urgent to get the quotation.Please call us or tell us in your mail, so that we could regard your inquiry priority.
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Application: | for Oven, Hot Blast Stove Motor |
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Speed: | 1400rpm |
Number of Stator: | Three-Phase |
Function: | for Heat Dissipation Cooling |
Casing Protection: | Closed Type |
Number of Poles: | 4 |
Samples: |
US$ 47/Piece
1 Piece(Min.Order) | |
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Customization: |
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What role do AC motors play in HVAC (heating, ventilation, and air conditioning) systems?
In HVAC (heating, ventilation, and air conditioning) systems, AC motors play a crucial role in various components and functions. These motors are responsible for powering fans, compressors, pumps, and other essential equipment within the HVAC system. Let’s explore the specific roles of AC motors in HVAC systems:
- Air Handling Units (AHUs) and Ventilation Systems: AC motors drive the fans in AHUs and ventilation systems. These fans draw in fresh air, circulate air within the building, and exhaust stale air. The motors provide the necessary power to move air through the ductwork and distribute it evenly throughout the space. They play a key role in maintaining proper indoor air quality, controlling humidity, and ensuring adequate ventilation.
- Chillers and Cooling Towers: HVAC systems that use chillers for cooling rely on AC motors to drive the compressor. The motor powers the compressor, which circulates refrigerant through the system, absorbing heat from the indoor environment and releasing it outside. AC motors are also used in cooling towers, which dissipate heat from the chiller system by evaporating water. The motors drive the fans that draw air through the cooling tower and enhance heat transfer.
- Heat Pumps: AC motors are integral components of heat pump systems, which provide both heating and cooling. The motor drives the compressor in the heat pump, enabling the transfer of heat between the indoor and outdoor environments. During cooling mode, the motor circulates refrigerant to extract heat from indoors and release it outside. In heating mode, the motor reverses the refrigerant flow to extract heat from the outdoor air or ground and transfer it indoors.
- Furnaces and Boilers: In heating systems, AC motors power the blowers or fans in furnaces and boilers. The motor drives the blower to distribute heated air or steam throughout the building. This helps maintain a comfortable indoor temperature and ensures efficient heat distribution in the space.
- Pumps and Circulation Systems: HVAC systems often incorporate pumps for water circulation, such as in hydronic heating or chilled water systems. AC motors drive these pumps, providing the necessary pressure to circulate water or other heat transfer fluids through the system. The motors ensure efficient flow rates and contribute to the effective transfer of thermal energy.
- Dampers and Actuators: AC motors are used in HVAC systems to control airflow and regulate the position of dampers and actuators. These motors enable the adjustment of airflow rates, temperature control, and zone-specific climate control. By modulating the motor speed or position, HVAC systems can achieve precise control of air distribution and temperature in different areas of a building.
AC motors in HVAC systems are designed to meet specific performance requirements, such as variable speed control, energy efficiency, and reliable operation under varying loads. Maintenance and regular inspection of these motors are essential to ensure optimal performance, energy efficiency, and longevity of the HVAC system.
In conclusion, AC motors play vital roles in HVAC systems by powering fans, compressors, pumps, and actuators. They enable proper air circulation, temperature control, and efficient transfer of heat, contributing to the overall comfort, air quality, and energy efficiency of buildings.
What are the safety considerations when working with or around AC motors?
Working with or around AC motors requires careful attention to safety to prevent accidents, injuries, and electrical hazards. Here are some important safety considerations to keep in mind:
- Electrical Hazards: AC motors operate on high voltage electrical systems, which pose a significant electrical hazard. It is essential to follow proper lockout/tagout procedures when working on motors to ensure that they are de-energized and cannot accidentally start up. Only qualified personnel should perform electrical work on motors, and they should use appropriate personal protective equipment (PPE), such as insulated gloves, safety glasses, and arc flash protection, to protect themselves from electrical shocks and arc flash incidents.
- Mechanical Hazards: AC motors often drive mechanical equipment, such as pumps, fans, or conveyors, which can present mechanical hazards. When working on or near motors, it is crucial to be aware of rotating parts, belts, pulleys, or couplings that can cause entanglement or crushing injuries. Guards and safety barriers should be in place to prevent accidental contact with moving parts, and proper machine guarding principles should be followed. Lockout/tagout procedures should also be applied to the associated mechanical equipment to ensure it is safely de-energized during maintenance or repair.
- Fire and Thermal Hazards: AC motors can generate heat during operation, and in some cases, excessive heat can pose a fire hazard. It is important to ensure that motors are adequately ventilated to dissipate heat and prevent overheating. Motor enclosures and cooling systems should be inspected regularly to ensure proper functioning. Additionally, combustible materials should be kept away from motors to reduce the risk of fire. If a motor shows signs of overheating or emits a burning smell, it should be immediately shut down and inspected by a qualified professional.
- Proper Installation and Grounding: AC motors should be installed and grounded correctly to ensure electrical safety. Motors should be installed according to manufacturer guidelines, including proper alignment, mounting, and connection of electrical cables. Adequate grounding is essential to prevent electrical shocks and ensure the safe dissipation of fault currents. Grounding conductors, such as grounding rods or grounding straps, should be properly installed and regularly inspected to maintain their integrity.
- Safe Handling and Lifting: AC motors can be heavy and require proper handling and lifting techniques to prevent musculoskeletal injuries. When moving or lifting motors, equipment such as cranes, hoists, or forklifts should be used, and personnel should be trained in safe lifting practices. It is important to avoid overexertion and use proper lifting tools, such as slings or lifting straps, to distribute the weight evenly and prevent strain or injury.
- Training and Awareness: Proper training and awareness are critical for working safely with or around AC motors. Workers should receive training on electrical safety, lockout/tagout procedures, personal protective equipment usage, and safe work practices. They should be familiar with the specific hazards associated with AC motors and understand the appropriate safety precautions to take. Regular safety meetings and reminders can help reinforce safe practices and keep safety at the forefront of everyone’s minds.
It is important to note that the safety considerations mentioned above are general guidelines. Specific safety requirements may vary depending on the motor size, voltage, and the specific workplace regulations and standards in place. It is crucial to consult relevant safety codes, regulations, and industry best practices to ensure compliance and maintain a safe working environment when working with or around AC motors.
Are there different types of AC motors, and what are their specific applications?
Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:
- Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
- Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
- Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
- Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
- Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.
These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.
editor by CX 2024-04-12
China high quality Factory Supply 60W 220V Single Phase Long Shaft Electric AC High Temperature Motor vacuum pump for ac
Product Description
Product Description
Features:
1. The high temperature resistant motor adopts fashionable aluminum alloy appearance design and beautiful appearance.
2. The motor uses high-precision bearing brands, special bearing grease, low noise, low vibration, and long bearing life.
3. High-tech design is adopted to reduce the electromagnetic load of the motor and improve the high-performance efficiency
of the motor.
4. The high temperature resistant motor adopts high temperature resistant H-class insulating material to ensure the safe
operation of the motor in a high temperature environment. It will not age or burn out.
5. Adopting advanced thermodynamic analysis method for structural design, using unique “motor heat dissipation” design,
breaking the traditional exhaust-type heat dissipation method.
6. The shaft is made of chrome steel and stainless steel, which can be customized according to customer requirements.
The shaft can be lengthened and shortened (the shaft can be up to 230mm), and the shaft diameter can be up to 26mm
(1500W high temperature motor)
7. Motor voltage: single-phase 220V, three-phase 220V/380V, 2 poles, other quantities can be customized.
Application:
Widely used in CHINAMFG reflow soldering machines, wave soldering machines, shoe machines, packaging machinery, kitchen
equipment, tunnel furnaces, experimental instruments, oven equipment, high-temperature coating equipment, etc.
Product Parameters
Power | 60w |
Voltage | 220V |
Current | 0.57/0.5A |
Rotating speed | 2820/3920r/min |
Shaft length | Can be customized |
MOQ | 1 piece |
Detailed Photos
Our Advantages
Packaging & Shipping
Company Profile
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Application: | Heating Wire Packaging Machine |
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Speed: | High Speed |
Number of Stator: | Single-Phase |
Function: | Driving |
Casing Protection: | Closed Type |
Starting Mode: | Auto-induction Voltage-reduced Starting |
Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Are there specific maintenance requirements for AC motors to ensure optimal performance?
Yes, AC motors have specific maintenance requirements to ensure their optimal performance and longevity. Regular maintenance helps prevent unexpected failures, maximizes efficiency, and extends the lifespan of the motor. Here are some key maintenance practices for AC motors:
- Cleaning and Inspection: Regularly clean the motor to remove dust, dirt, and debris that can accumulate on the motor surfaces and hinder heat dissipation. Inspect the motor for any signs of damage, loose connections, or abnormal noise/vibration. Address any issues promptly to prevent further damage.
- Lubrication: Check the motor’s lubrication requirements and ensure proper lubrication of bearings, gears, and other moving parts. Insufficient or excessive lubrication can lead to increased friction, overheating, and premature wear. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants.
- Belt and Pulley Maintenance: If the motor is coupled with a belt and pulley system, regularly inspect and adjust the tension of the belts. Improper belt tension can affect motor performance and efficiency. Replace worn-out belts and damaged pulleys as needed.
- Cooling System Maintenance: AC motors often have cooling systems such as fans or heat sinks to dissipate heat generated during operation. Ensure that these cooling systems are clean and functioning properly. Remove any obstructions that may impede airflow and compromise cooling efficiency.
- Electrical Connections: Regularly inspect the motor’s electrical connections for signs of loose or corroded terminals. Loose connections can lead to voltage drops, increased resistance, and overheating. Tighten or replace any damaged connections and ensure proper grounding.
- Vibration Analysis: Periodically perform vibration analysis on the motor to detect any abnormal vibrations. Excessive vibration can indicate misalignment, unbalanced rotors, or worn-out bearings. Address the underlying causes of vibration to prevent further damage and ensure smooth operation.
- Motor Testing: Conduct regular motor testing, such as insulation resistance testing and winding resistance measurement, to assess the motor’s electrical condition. These tests can identify insulation breakdown, winding faults, or other electrical issues that may affect motor performance and reliability.
- Professional Maintenance: For more complex maintenance tasks or when dealing with large industrial motors, it is advisable to involve professional technicians or motor specialists. They have the expertise and tools to perform in-depth inspections, repairs, and preventive maintenance procedures.
It’s important to note that specific maintenance requirements may vary depending on the motor type, size, and application. Always refer to the manufacturer’s guidelines and recommendations for the particular AC motor in use. By following proper maintenance practices, AC motors can operate optimally, minimize downtime, and have an extended service life.
Are there energy-saving technologies or features available in modern AC motors?
Yes, modern AC motors often incorporate various energy-saving technologies and features designed to improve their efficiency and reduce power consumption. These advancements aim to minimize energy losses and optimize motor performance. Here are some energy-saving technologies and features commonly found in modern AC motors:
- High-Efficiency Designs: Modern AC motors are often designed with higher efficiency standards compared to older models. These motors are built using advanced materials and optimized designs to reduce energy losses, such as resistive losses in motor windings and mechanical losses due to friction and drag. High-efficiency motors can achieve energy savings by converting a higher percentage of electrical input power into useful mechanical work.
- Premium Efficiency Standards: International standards and regulations, such as the NEMA Premium® and IE (International Efficiency) classifications, define minimum energy efficiency requirements for AC motors. Premium efficiency motors meet or exceed these standards, offering improved efficiency compared to standard motors. These motors often incorporate design enhancements, such as improved core materials, reduced winding resistance, and optimized ventilation systems, to achieve higher efficiency levels.
- Variable Frequency Drives (VFDs): VFDs, also known as adjustable speed drives or inverters, are control devices that allow AC motors to operate at variable speeds by adjusting the frequency and voltage of the electrical power supplied to the motor. By matching the motor speed to the load requirements, VFDs can significantly reduce energy consumption. VFDs are particularly effective in applications where the motor operates at a partial load for extended periods, such as HVAC systems, pumps, and fans.
- Efficient Motor Control Algorithms: Modern motor control algorithms, implemented in motor drives or control systems, optimize motor operation for improved energy efficiency. These algorithms dynamically adjust motor parameters, such as voltage, frequency, and current, based on load conditions, thereby minimizing energy wastage. Advanced control techniques, such as sensorless vector control or field-oriented control, enhance motor performance and efficiency by precisely regulating the motor’s magnetic field.
- Improved Cooling and Ventilation: Effective cooling and ventilation are crucial for maintaining motor efficiency. Modern AC motors often feature enhanced cooling systems, including improved fan designs, better airflow management, and optimized ventilation paths. Efficient cooling helps prevent motor overheating and reduces losses due to heat dissipation. Some motors also incorporate thermal monitoring and protection mechanisms to avoid excessive temperatures and ensure optimal operating conditions.
- Bearings and Friction Reduction: Friction losses in bearings and mechanical components can consume significant amounts of energy in AC motors. Modern motors employ advanced bearing technologies, such as sealed or lubrication-free bearings, to reduce friction and minimize energy losses. Additionally, optimized rotor and stator designs, along with improved manufacturing techniques, help reduce mechanical losses and enhance motor efficiency.
- Power Factor Correction: Power factor is a measure of how effectively electrical power is being utilized. AC motors with poor power factor can contribute to increased reactive power consumption and lower overall power system efficiency. Power factor correction techniques, such as capacitor banks or power factor correction controllers, are often employed to improve power factor and minimize reactive power losses, resulting in more efficient motor operation.
By incorporating these energy-saving technologies and features, modern AC motors can achieve significant improvements in energy efficiency, leading to reduced power consumption and lower operating costs. When considering the use of AC motors, it is advisable to select models that meet or exceed recognized efficiency standards and consult manufacturers or experts to ensure the motor’s compatibility with specific applications and energy-saving requirements.
Are there different types of AC motors, and what are their specific applications?
Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:
- Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
- Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
- Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
- Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
- Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.
These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.
editor by CX 2024-04-09
China Custom High Quality Parallel Shaft Helical Geared Motor with Hollow Output Shaft vacuum pump belt
Product Description
Company Profiles
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motor and gearbox.
Since 1991, we have specialized in manufacturing a wide range of gear motor and gear box including:
- helical gear motor
- helical bevel gear motor
- parallel shaft helical gear motor
- helical worm gear motor
- hoist drive
- heavy-duty helical gearbox
- heavy-duty helical bevel gearbox
- gear motor for car parking system
- sprial bevel gearbox
Product Description
D series gear motor is composed with two-stage or three-stage gears. Input shaft and output shaft is inline.
Mounting position: footed mounting, flange mounting, both flange and footed mounting etc.
Thechnical data:
Output speed 10 ~ 800 rpm
Rated output torque 10 ~ 20000 Nm
Motor power 0.12 ~ 200 KW
Product Show
Product Specification
Product features | |||||||
1. D series helical gear motor own rational design, compact construction, smaller size than cycloidal gearmotor at the same permitted torque. | |||||||
2. Little vibration and low noise, with high transmission efficiency. | |||||||
3. The products have been mainly used in chemical machinery, cement agitator machinery, printing and packaging machinery, mine and power transmission machinery, metallurgy etc. | |||||||
General Technical data | |||||||
Housing material | HT250 high-strength cast iron | ||||||
Housing hardness | HBS190-240 | ||||||
Pinion material | 20CrMnTiH | ||||||
Gear material | 20CrMnTiH | ||||||
Surface hardness of gears | HRC58°~62 ° | ||||||
Gear core hardness | HRC33~40 | ||||||
Input/output shaft material | 40CrMnTiH | ||||||
Input / Output shaft hardness | HRC25~30 | ||||||
Machining precision of gears | accurate grinding, 6~7 Grade | ||||||
Lubricating oil | L-CKC220 (GB 5903-95) | ||||||
Heat treatment | tempering, cementiting, quenching, etc. | ||||||
Efficiency | 94%~96% (depends on the transmission stage) | ||||||
Noise (MAX) | 60~68dB | ||||||
Temp. rise (MAX) | 40°C | ||||||
Temp. rise (Oil)(MAX) | 50°C | ||||||
Vibration | ≤20µm | ||||||
Backlash | ≤20Arcmin | ||||||
Brand of bearings | China Top brand C&U,LYC,TMB or other brands requested, SKF….. | ||||||
Brand of oil seal | CTY— ZheJiang or other brands requested | ||||||
D —- series helical gear motor | |||||||
D-series single stages | |||||||
Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Power | Ratio | Permitted Torque | Weight |
Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
D37 | 25k6 | 90h13 | 110/160 | 0.12~3 | 4~135 | 210 | 11 |
D47 | 30k6 | 115h13 | 110/160 | 0.12~5.5 | 4~172 | 335 | 16 |
D57 | 35k6 | 115h13 | 130/200 | 0.12~7.5 | 5~188 | 490 | 19 |
D67 | 35k6 | 130h13 | 180/250 | 0.12~7.5 | 5~193 | 570 | 28 |
D77 | 40k6 | 140h13 | 230/300 | 0.18~11 | 5~197 | 890 | 39 |
D87 | 50k6 | 180h13 | 250/350 | 0.55~22 | 5~246 | 1660 | 65 |
D97 | 60m6 | 225h13 | 350/450 | 0.55~30 | 5~290 | 3000 | 110 |
D107 | 70m6 | 250h13 | 350/450 | 1.5~45 | 2~249 | 4550 | 200 |
D137 | 90m6 | 315h13 | 450/550 | 3~55 | 5~220 | 9270 | 280 |
D147 | 110m6 | 355h13 | 450/550 | 4~90 | 5~167 | 14940 | 430 |
D167 | 120m6 | 425h13 | 550/660 | 7.5~160 | 10~230 | 20880 | 650 |
D series double stages | |||||||
Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Power | Ratio | Permitted Torque | Output Speed |
Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
D27D17 | 25k6 | 90h13 | 95/140 | 0.12~0.18 | 90~229 | 140 | 6~15 |
D37D17 | 25k6 | 90h13 | 110/160 | 0.12~0.25 | 90~156 | 225 | 4.1~14 |
D47D37 | 30k6 | 115h13 | 110/160 | 0.12~0.25 | 154~572 | 340 | 2.4~8.5 |
D57D37 | 35k6 | 115h13 | 130/200 | 0.12~0.25 | 142~782 | 477 | 1.8~9.2 |
D67D37 | 35k6 | 130h13 | 180/250 | 0.12~0.37 | 158~956 | 590 | 1.4~8.2 |
D77D37 | 40k6 | 140h13 | 230/300 | 0.12~0.55 | 186~1430 | 880 | 0.97~7.3 |
D87D57 | 50k6 | 180h13 | 250/350 | 0.12~1.1 | 195~2873 | 1665 | 0.48~7.2 |
D97D57 | 60m6 | 225h13 | 350/450 | 0.12~2.2 | 209~4678 | 2930 | 0.29~6.8 |
D107D77 | 70m6 | 250h13 | 350/450 | 0.12~2.2 | 214~7583 | 4510 | 0.18-6.6 |
D137D77 | 90m6 | 315h13 | 450/550 | 0.12~4 | 35.1~12921 | 9090 | 0.11~6.3 |
D147D77 | 110m6 | 355h13 | 450/550 | 0.12~4 | 415~21342 | 14940 | 0.06~3.4 |
D147D87 | 110m6 | 355h13 | 450/550 | 1.5~11 | 159~533 | 14940 | 2.6~9.1 |
D167D97 | 120m6 | 425h13 | 550/660 | 1.5~11 | 279~2333 | 25710 | 0.6~5.2 |
D167D107 | 120m6 | 425h13 | 550/660 | 11 | 4.9~8.5 | 17640 | 4.9~8.5 |
Remark: the weight without oil and motor, shaft and flange input add 10%. |
Package
Plastic bag + wooden carton
Certificate
FAQ
Q: Can you print other colors?
Yes. Customized color can be printed on the gear motor according to your requirements.
Q: Is that factory price?
Yes. We assure you all prices are based on factory.
Q: What is the life span? what is the guarantee
The lifespan of gear motor can reach 5-20 years depending on different working conditions .The guarantee time is 1 year after delivery.
Q: What documents are available?
A full range documents including structural drawings, packing list, installation manual and relative certificates can be provided. Moreover, customs declaration is provided. We provide one-stop service for you.
Q: Is it able to customized?
yes, we could re-design and produce the gear motor as your requirements if the quantity is large.
Application: | Motor, Machinery, Agitator.Conveyors |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Helical |
Step: | Three-Step |
Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2023-12-12
China Best Sales ZD Right Angle Hollow Shaft Helical Hypoid AC Induction Gear Motor For Packing Machine wholesaler
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Hypoid Gear Motor
MOTOR TYPE | ZDF3 |
OUTPUT POWER | 100W / 200W / 400W / 750W / 1500W / 2200W (Can Be Customized) |
OUTPUT SHAFT | Hollow Shaft / CHINAMFG Shaft |
Voltage type | 3 phase 220V(50/60HZ), 3 phase 380V(50/60HZ) |
Phase | Three-Phase |
Insulation Grade | F stage |
Accessories | Electric Brake / Fan / Connection Box |
Gear Ratio | 5K-240K |
Detailed Images
Other Products
Company Profile
Application: | Industrial |
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Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Function: | Driving, Control |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Customization: |
Available
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Can AC motors be used in both residential and commercial settings?
Yes, AC motors can be used in both residential and commercial settings. The versatility and wide range of applications of AC motors make them suitable for various environments and purposes.
In residential settings, AC motors are commonly found in household appliances such as refrigerators, air conditioners, washing machines, fans, and pumps. These motors are designed to meet the specific requirements of residential applications, providing reliable and efficient operation for everyday tasks. For example, air conditioners utilize AC motors to drive the compressor and fan, while washing machines use AC motors for agitating and spinning the drum.
In commercial settings, AC motors are extensively used in a wide range of applications across different industries. They power machinery, equipment, and systems that are crucial for commercial operations. Some common examples include:
- Industrial machinery and manufacturing equipment: AC motors drive conveyor belts, pumps, compressors, mixers, fans, blowers, and other machinery used in manufacturing, production, and processing facilities.
- HVAC systems: AC motors are used in commercial heating, ventilation, and air conditioning (HVAC) systems to drive fans, blowers, and pumps for air circulation, cooling, and heating.
- Commercial refrigeration: AC motors are utilized in commercial refrigeration systems for powering compressors, condenser fans, and evaporator fans in supermarkets, restaurants, and cold storage facilities.
- Office equipment: AC motors are present in various office equipment such as printers, photocopiers, scanners, and ventilation systems, ensuring their proper functioning.
- Transportation: AC motors are used in electric vehicles, trams, trains, and other forms of electric transportation systems, providing the necessary propulsion.
- Water and wastewater treatment: AC motors power pumps, mixers, and blowers in water treatment plants, wastewater treatment plants, and pumping stations.
The adaptability, efficiency, and controllability of AC motors make them suitable for a wide range of residential and commercial applications. Whether it’s powering household appliances or driving industrial machinery, AC motors play a vital role in meeting the diverse needs of both residential and commercial settings.
Can AC motors be used in renewable energy systems, such as wind turbines?
Yes, AC motors can be used in renewable energy systems, including wind turbines. In fact, AC motors are commonly employed in various applications within wind turbines due to their numerous advantages. Here’s a detailed explanation:
1. Generator: In a wind turbine system, the AC motor often functions as a generator. As the wind turbine blades rotate, they drive the rotor of the generator, which converts the mechanical energy of the wind into electrical energy. AC generators are commonly used in wind turbines due to their efficiency, reliability, and compatibility with power grid systems.
2. Variable Speed Control: AC motors offer the advantage of variable speed control, which is crucial for wind turbines. The wind speed is variable, and in order to maximize energy capture, the rotor speed needs to be adjusted accordingly. AC motors, when used as generators, can adjust their rotational speed with the changing wind conditions by modifying the frequency and voltage of the output electrical signal.
3. Efficiency: AC motors are known for their high efficiency, which is an important factor in renewable energy systems. Wind turbines aim to convert as much of the wind energy into electrical energy as possible. AC motors, especially those designed for high efficiency, can help maximize the overall energy conversion efficiency of the wind turbine system.
4. Grid Integration: AC motors are well-suited for grid integration in renewable energy systems. The electrical output from the AC generator can be easily synchronized with the grid frequency and voltage, allowing for seamless integration of the wind turbine system with the existing power grid infrastructure. This facilitates the efficient distribution of the generated electricity to consumers.
5. Control and Monitoring: AC motors offer advanced control and monitoring capabilities, which are essential for wind turbine systems. The electrical parameters, such as voltage, frequency, and power output, can be easily monitored and controlled in AC motor-based generators. This allows for real-time monitoring of the wind turbine performance, fault detection, and optimization of the power generation process.
6. Availability and Standardization: AC motors are widely available in various sizes and power ratings, making them readily accessible for wind turbine applications. They are also well-standardized, ensuring compatibility with other system components and facilitating maintenance, repair, and replacement activities.
It’s worth noting that while AC motors are commonly used in wind turbines, there are other types of generators and motor technologies utilized in specific wind turbine designs, such as permanent magnet synchronous generators (PMSGs) or doubly-fed induction generators (DFIGs). These alternatives offer their own advantages and may be preferred in certain wind turbine configurations.
In summary, AC motors can indeed be used in renewable energy systems, including wind turbines. Their efficiency, variable speed control, grid integration capabilities, and advanced control features make them a suitable choice for converting wind energy into electrical energy in a reliable and efficient manner.
What is an AC motor, and how does it differ from a DC motor?
An AC motor, also known as an alternating current motor, is a type of electric motor that operates on alternating current. It converts electrical energy into mechanical energy through the interaction of magnetic fields. AC motors are widely used in various applications, ranging from household appliances to industrial machinery. Here’s a detailed explanation of what an AC motor is and how it differs from a DC motor:
AC Motor:
An AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. These windings are typically made of copper wire and are arranged in specific configurations to create a rotating magnetic field when energized by an alternating current. The rotor, on the other hand, is the rotating part of the motor and is typically made of laminated steel cores with conducting bars or coils. The rotor windings are connected to a shaft, and their interaction with the rotating magnetic field produced by the stator causes the rotor to rotate.
The operation of an AC motor is based on the principles of electromagnetic induction. When the stator windings are energized with an AC power supply, the changing magnetic field induces a voltage in the rotor windings, which in turn creates a magnetic field. The interaction between the rotating magnetic field of the stator and the magnetic field of the rotor produces a torque, causing the rotor to rotate. The speed of rotation depends on the frequency of the AC power supply and the number of poles in the motor.
DC Motor:
A DC motor, also known as a direct current motor, operates on direct current. Unlike an AC motor, which relies on the interaction of magnetic fields to generate torque, a DC motor uses the principle of commutation to produce rotational motion. A DC motor consists of a stator and a rotor, similar to an AC motor. The stator contains the stator windings, while the rotor consists of a rotating armature with coils or permanent magnets.
In a DC motor, when a direct current is applied to the stator windings, a magnetic field is created. The rotor, either through the use of brushes and a commutator or electronic commutation, aligns itself with the magnetic field and begins to rotate. The direction of the current in the rotor windings is continuously reversed to ensure continuous rotation. The speed of a DC motor can be controlled by adjusting the voltage applied to the motor or by using electronic speed control methods.
Differences:
The main differences between AC motors and DC motors are as follows:
- Power Source: AC motors operate on alternating current, which is the standard power supply in most residential and commercial buildings. DC motors, on the other hand, require direct current and typically require a power supply that converts AC to DC.
- Construction: AC motors and DC motors have similar construction with stators and rotors, but the design and arrangement of the windings differ. AC motors generally have three-phase windings, while DC motors can have either armature windings or permanent magnets.
- Speed Control: AC motors typically operate at fixed speeds determined by the frequency of the power supply and the number of poles. DC motors, on the other hand, offer more flexibility in speed control and can be easily adjusted over a wide range of speeds.
- Efficiency: AC motors are generally more efficient than DC motors. AC motors can achieve higher power densities and are often more suitable for high-power applications. DC motors, however, offer better speed control and are commonly used in applications that require precise speed regulation.
- Applications: AC motors are widely used in applications such as industrial machinery, HVAC systems, pumps, and compressors. DC motors find applications in robotics, electric vehicles, computer disk drives, and small appliances.
In conclusion, AC motors and DC motors differ in their power source, construction, speed control, efficiency, and applications. AC motors rely on the interaction of magnetic fields and operate on alternating current, while DC motors use commutation and operate on direct current. Each type of motor has its advantages and is suited for different applications based on factors such as power requirements, speed control needs, and efficiency considerations.
editor by CX 2023-12-07
China A58SW-555S 16-470RPM dc motor 12v high torque Double D Shaft Reversed Metal Gear Motor 30W Self Lock DIY Robot Electronic Locks motor brushes
Guarantee: 3months-1year
Product Quantity: A58SW-555S
Utilization: BOAT, Car, Electrical Bicycle, Admirer, House Appliance, Cosmetic instrument, Wise House, Electrical power Doorway Lock
Sort: Micro Motor
Torque: 40kg.cm
Construction: Permanent Magnet
Commutation: Brush
Defend Feature: Totally Enclosed
Velocity(RPM): 8-470Rpm
Steady Current(A): 1.0A
Performance: IE 1
Product Identify: Mini Worm DC Gear Motor Square Equipment Box
Motor variety: PMDC Brushed Motor
Keywords: Worm Equipment Motor
Item character: right angel equipment motor with brake purpose
manufacturing unit residence: skilled company
Normal Programs: Robotic equipment
Rated Voltage: 12v/24v
guarantee interval: 1 yr
high quality policy: existence extended guarantee
OEM Service: Of course
Packaging Particulars: worldwide common packing or negotiation
Merchandise Description I1.Standard Functioning Conditions1-1 Rated Voltage: 12v 24v.1-2 Course of Rotation:CW when viewed from output shaft side1-3Operating Temperature and Humidity:Temperature range of -10C~+50C,Humidity selection of thirty%~80%.1-4Storage Temperature:Temperature assortment of -20C~+60C2.Measuring Conditions:2-1Motor Placement:To be area t horizontally when measuring2-2Power Provide: Controlled DC power supply–No load velocity:7-214rpm.–Robotics, Modest Equipment, Fanner, Electric Curtain–Medical Pump, Surgery Tools, Health-related Stirrer, centrifugal Equipment Electrical Valve, Actuator, medical device–Electric motor,reduced noise,low current and no spark. No-load Pace: 470rpm/260rpm/160rpm/80rpm/40rpm/27rpm/16rpm * Mistake: ±5% Visual appeal & Proportions 1. Use ball bearings to make the shaft of the motor stronger and wearable2. The worm is made of copper, which has more robust hardness and affect resistance.3. 35.5mm copper tube motor8. There is a pure copper coil inside Specialized Knowledge 15years OEM&ODM in DC motor industrial,specialist R&D of dc gear motors 3500+sq. meters creation room to source the motors for customersHave a complete top quality screening technique,handed the ISO9001 management system certification and handed the Eurpean ROHS,FCC,CE certificationGenerate a variety of micro speed-lowering motor shafis,reduction gearbox and so on.in accordance tocustomer demands Solution group Solution application What are the partners Why choose us 1.Organization Benefit:A. Our business is a big-scale specialist producer deeply trustworthy by domestic and abroad consumers, integrating growth, manufacturing, 1HP2HP3HP4HP5.5HP7.5HP10HP Solitary Period Motor for sale wholesales and services.B. To make sure substantial-good quality and best provider ,kingly developed up professional groups engaged in investigation,merchandise engineering and product sales.C. We have ten years experience in the design and style of the study and development, With sturdy technologies creating capability and manufacturing ability, innovative equipment2. Merchandise Advantage:A. Selection of goods,good quality guaranteed, products are commonly usedB. Innovative merchandise screening equipmentC. Item flexibility, personalize in accordance to the demands of the clientele any specific build all types of molds, Unbiased investigation and growth considering that the open up mould productsD. Products by way of a range of certification(CE,RoHs,ISO,CCC,UL….)E. Some products have patent certificate3. Major solution gain:A . Specs can be tailoer-manufactured in accordance to customer’s specifications.B. Can offer free of charge samplesC. Product top quality is assured, a quick time period of supply Feedback from clients Connected items Organization Profile HangZhou CZPT Motor Co., Ltd. is a company of dc gear motor,bldc motor,worm gear motor,micro motor,pwm motor and so on, with properly-equipped screening facilities and powerful complex pressure. With a wide variety, good quality, sensible rates and stylish types, our products are extensively utilised in numerous industries. Our merchandise are extensively identified and dependable by consumers and can satisfy continuously modifying financial and social demands. We welcome new and previous consumers from all walks of life to contact us for foreseeable future organization associations and mutual accomplishment! Solution packaging FAQ 1)What’s the value?We’re a professional producer So the specific cost is primarily based on clients’ specs,these kinds of as the velocity,voltage and so on.two)What’s the MOQ?We attempt to meet every client’s requests and don’ OEM Knurled Thumb Screw And Nut For Equipment t want to disappoint our customers.So the MOQ is adaptable if the item is not complicated to make and we are not in a hectic season.Kindly chat with our saler to confirm it.3)What is actually the shipping time?At the first we have an plan,the previously you area order,the fater we finish the generation.In the slack season,we can make confident the delivery time is by 1 thirty day period.In the occupied year,we need to have more than 1 thirty day period if your amount is massive.The most critical,we can supply cost-free extra time prodution if your purchase is truly urgent.four)Can you send some samples just before the order?Yes of program,we should ship the sample to validate the good quality with you 1st.UPS,TNT,FEDEX or DHL are all offered.5)Can you make our logo on the items?Definitely,logo is effortless as most of our goods are customizable.So logo in generally symbol is required.It can be labeled on the motors.six)What’s the payment phrase?For modest volume,we take 100% payment by way of paypal.For big volume,we accept thirty% telegraphic transfer(TT) as the deposit.And the rest must be compensated before transport.7)How to supply the goods?we will supply through Categorical such as UPS,FEDEX,DHL,TNT and so on.It is quickly and security.If merchandise amount is massive,the delivery expense will be cost-successful.eight)Can you make our symbol on the products?Certainly,emblem is easy as most of our goods are customizable.So symbol in generally logo is needed.It can be printed,emboridered,embossed/jacquard.nine)What’s the payment term?For little quantity,we take a hundred% payment by means of Western Union.For large amount,we take thirty% telegraphic transfer(TT) as the deposit.And the rest should be compensated ahead of delivery.ten)How to supply the products?If items amount is little,we will deliver via Specific such as UPS,FEDEX,DHL,TNT and so forth.It is quick and consumers will not want to spend the custom made charge.If merchandise quantity is large,we will ship by sea.It will be very economical.11)Does your organization provide to any renowned resorts?As a foremost manufactuer of resort merchandise,we have many popular resort and resort clientele.Such as InterContinental Lodges Group,Marriott Lodge,The Ritz Carlton Resort and son on.If you need to have some samples of them, 48V 60V 72V brushless motor electric powered tricycle rear axle 1200W 1500W 1800W 2200W dc gear motor we can ship out.12)Any other questions kindly chat with our revenue,they will do the best to serve you.
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by czh 2023-02-17
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In 2008, it was awarded with “Nationwide Export Commodity Inspection-totally free Organization”. we offer you 1-stop answer for the purchase of mechanical energy transmission merchandise in China. The team is focused on producing all variety of standard roller chains and sprockets, gears & gearboxes, these kinds of as conveyor chain & sprockets , stainless metal chain, agricultural chain and has not just bought its goods all in excess of china, but also bought a lot more than sixty five% items to oversees, such as Europe, The united states, South-east Asia, and it also has set up storage logistics in spots like Europe.
Spur EPT Plastic Stainless Metal EPTT EPT Wheel Diameter EPTTl EPT DC Shafts Pin Nylon Bore Tooth Brass Steels Shaft Miniature Car Cylindrical EPTs
Spur EPTs are a kind of cylindrical EPT, with shafts that are pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel and coplanar, and tooth that are straigEPTT and oriEPTTd pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel to the shafts. They’re arguably the most basic and most widespread type of EPT – effortless to manufacture and suited for an array of programs.
One’s enamel of a spur EPT have received an involute profile and mesh one particular tooth at the identical time. The involute kind indicates that spur EPTs just make radial forces (no aXiHu (West EPT) Dis.al forces), however the strategy to tooth meshing causes higher strain on the EPT the enamel and higher sound creation. For this cause, spur EPTs are typically utilised for reduced swiftness apps, even though they can be uEPTTzed at nearly every single pace.
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EPG has set up a comprehensive set of good quality administration technique which is presented with superior inspection and test products. We are looking ahead to building successful enterprise interactions with new clientele all around the globe in the long term. There is a technological centre of province stage, EPG academician working station, experiment station for EPG publish physicians, and national 863 plan established up in EPG team. With these platforms and sturdy technical capability, the more than 400 professionals have designed all selection of specific high exact and higher strength goods, conducted mildew programs for key parts in the auto and countrywide market revitalizing plan, resulting far more than 5000 produced above, between which 33 objects are autonomous patent technological innovation with four patent accepted . Cast Iron EPT R Collection EPTcal EPTed EPT with Foot Mounted:
EPT material | EPTT200 substantial-energy cast iron from R37,forty seven,57,sixty seven,seventy seven,87 |
EPT content | EPTT250 EPT toughness cast iron from R97 107,137,147,157,167 |
EPT hardness | HBS90-240 |
EPT content: | 20CrMnTi |
Surface hardnesss of EPT | EPTC58 deg-62 deg |
EPT main hardness | EPTC33 deg-forty deg |
Enter/Output shaft substance | 40Cr |
Enter/Output shaft hardness | HBS241 deg-286 deg |
Shaft at oil seal postion hardness | EPTC48 deg -55 deg |
Machining precision of EPTs materials | Exact grinding six-5 grade |
Warmth treatment | tempering, cementing, quenching and many others |
Effectiveness | Over ninety% |
Sound(Max) | sixty-68dB |
Unit product | Foot mounted,flange mounted |
Input strategy | flange input,inline input,shaft input |
Vibration | le20um |
Backlash | le20Arcmin |
EPTT brands | NSK,C ampU etc |
Oil seal manufacturers | NAK,SKF etc |
Lubricant | VG220 |
EPT | IP55, F course |
EPT shaft | 40Cr, Tempering, cementing,quenching and so on. |
one.Our Companies
1.one.We provide twelve months Guarantee.
one.two. We have countless numbers of EPTT EPTTs. From Input EPTT .06KW to 200KW, Ratio 1.3-289.seventy four, Output pace -1095rpm and Output torque one.4-62800Nm. They can meet your all distinct demands for various EPTT.
1.three. We provide E-catalog or Paper catalog,so you can select the product effortlessly according to your demands
one.4.You are welcome to visit our manufacturing unit to check out our items,we can help you to ebook the lodge or ticket
two.EPTT Details
two.one.Our EPTT:
The Predecessor for ZheJiang EPT EPTT,Ltd (initially known as HangEPT XiHu (West EPT) Dis.ngguang EPTT EPTTry EPTT,Ltd) State-owned armed forces mould EPTTrpriese which estabEPTTd in 1965.
EPT is situated in HangEPT,EPTT and the manufacturing unit addresses an area of about 25000 sq. meters.
Creation Ability:a lot more than half a million sets of velocity EPTT for each 12 months.
2.2.Our Folks:
The firm has a strong technical force. It has far more than four hundred employees at current, incXiHu (West EPT) Dis.Hu (West EPT) Dis. far more than forty engineering experts and ten experts and senior engineers enEPTTing EPTT allowances of the State Council.
2.3. Our Certificates:
Passed quot ISO 9001 Global EPTT Method Certificate quot, quotInternational EPTT Credit score AAA Ceritifacte quot , quot Swiss SGS Certificate quot, Iconic Model in EPTT EPTT Business quot, quotFamous Brand name of ZheJiang Province quot, quotNon-community Scientific and EPTnological EPTTrprise in ZheJiang Province quot, quotNational EPT and EPTT-tech EPTTrprise quot, quotTOP 50 in EPTT EPT Market quot quot2011 HangEPT Engineering and EPTnological R ampD CEPTTr quot and so on.
three. FAQ
Q:Are you a buying and selling firm or company?
A: HangEPT EPT EPTT, Ltd earlier was a Point out-owned XiHu (West EPT) Dis.ngguang Mold Manufacturing unit, a state-owned navy EPTT EPTTrprise estabEPTTd in 1965. It completed reform in 2002. Since reform, EPT has deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ed quickly. It took the lead in passing ISO9001 International EPTT Program Certificate and Worldwide EPTT Credit score AAA Certificate in 2004, and Swiss SGS Certificate in 2009. It has won this kind of titles as quotIconic Brand in EPTT EPTT Market quot, quotFamous Model of ZheJiang Province quot, quotNon-community Scientific and EPTnological EPTTrprise in ZheJiang Province quot, quotNational EPT and EPTT-tech EPTTrprise quot, and quotTope fifty in EPTT EPT Market quot successively
Q:In which do you foundation?
A: We are in HangEPT,ZheJiang ,EPTT. We have two factories,EPTT manufacturing facility is in XiHu (West EPT) Dis.hu (West EPT) Dis. district,HangEPT,EPTT and the previous 1 is in CHangEPT District,HangEPT,EPTT.
Q:What sorts of EPTT can you create for us?
A:Main goods of our firm: JWB-X collection mechanical repeatedly variable EPTT, RV collection worm EPT EPTT, B/JXJ cycloidal pin EPT speed EPTT, NCJ sequence EPT EPTT, and R, F K, S sequence helical-tooth EPTT (SEW), more than one hundred types and 1000’s of technical specs.
Q:What are the application of the EPTT?
A:EPT are commonly used in ceramic, EPT, foods, metallurgy, beer amp drink, printing and dyeing, textile, petrochemical engineering, warehouse EPT, wooden-working EPTT, environmental protection tools, printing and EPTT, pharmacy, and leather-based. EPT are offered in some countries and locations, these kinds of as Europe, America, and SouthEPT Asia, and it possesses dozens of distributors and after-sale services brokers.
Q:What is the material you use?
A1: EPTT EPT human body ( For the RV collection worm EPTT Dimension 30~90)
A2: Cast iron(For the RV collection worm EPTT, Dimensions a hundred and ten-150, For the NCJ amp F/R/S/K sequence helical EPT EPTT)
Our manufacturing facility (ZheJiang EPT EPTT, Ltd.) is a big and famous 6S stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EPTT factory with all around 380 workers because 1965 . We export to South Asia, SouthEPT Asia, Africa, Middle EPT, South The us, North The usa, Europe…etc. We supply EPTT to SIEMENS,ABB,SACMI,BUHLER,MODENA,EPT…and so on. EPTly hope to set up a earn-win company partnership with you.
Expecting to talk about much more specifics with you !
EPTT Wishes
Jacky
Factory: ZheJiang EPT EPTT, Ltd. (Previous name: HangEPT XiHu (West EPT) Dis.ngEPTg EPTT EPTTry)
Include: No.10,HuiEPTT EPTT Park, EPTTi Town, XiHu (West EPT) Dis.hu (West EPT) Dis. District, HangEPT EPTT, ZheJiang Province, EPTT.
Tel : 1357175253
Net: www.xgcd.cn
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EPG will often adhere to it business spirit of currently being sensible, modern, efficient and exceptional to make the best international transmission travel. we offer 1-stop solution for the acquire of mechanical electrical power transmission goods in China. Hangzhou EPG Co.,Ltd. , was founded in November, 1997. With its five wholly owned subsidiaries. AC A few three Period 240V 380V PXiHu (West Lake) Dis.Hu (West Lake) Dis.enable shaft Helical EPT Gear EPT
Features:
1. Compact composition and straightforward assembly
two. Vast pace ranges and substantial torque
3. Minimal noise, very good sealing performance, substantial performance
four. Stable and secure, EPT lifetime, EPT
5. Multi-construction, various assembling strategies
Item picture:
Specification:
ANG Helical Gear EPT | |
Product | R17 ~ 187, F37-177, K37-187, S37-97 |
Input EPT | .06kw ~ 250kw |
Input pace | 750rpm ~ 3000rpm |
Reduction ratio | one/1.3 ~ 1/27000 |
Input motor | AC (one stage or 3 section) / DC / EPTLDC motor |
Install type | Foot / Sound shaft / Hollow shaft / Output flange #8230 |
Performance | ninety four% ~ 98 % for R F K collection |
EPT of housing | die-cast aluminum / Solid iron / Stainless steel |
EPT of gear | Precise grinding, course six |
Warmth remedy | Carburizing and quenching |
Components | EPTrake / Flange / EPT adapter / Torque arm #8230 |
FAQ
Q: Can you make the equipment motor with customization?
A: Sure, we can customize for each your ask for, like EPT, voltage, pace, shaft measurement, flange, terminal box, IP quality, etc.
Q: Do you give samples?
A: Indeed. Sample is accessible for testing.
Q: What is your MOQ?
A: It is 1pcs for the starting of our business.
Q: What is your lead time?
A: StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd merchandise require 5-30days, a bit EPTer for personalized products.
Q: Do you provide EPT assist?
A: Indeed. Our company have layout and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment crew, we can supply EPT support if you
need.
Q: How to ship to us?
A: It is available by air, or by sea, or by teach.
Q: How to pay the income?
A: T/T and L/C is chosen, with diverse currency, incXiHu (West Lake) Dis.Hu (West Lake) Dis. USD, EUR, RMEPT, and so forth.
Q: How can I know the product is appropriate for me?
A: gt1ST verify drawing and specification gt2nd examination sample gt3rd commence mass creation.
Q: Can I arrive to your organization to visit?
A: Of course, you are welcome to visit us at any time.
Q: How shall we get in touch with you?
A: You can send out inquiry immediately, and we will react in 24 hours.