Tag Archives: gear drive

China Custom CHINAMFG Car Door Welcome Lamp Drive System 12V Low Noise High Torque Brushless Worm DC Gear Motor for Car vacuum pump and compressor

Product Description

above specifications just for reference and customizable according to requirements.

Car welcome lamp drive system actuator  
Operating voltage 12Vdc
No-load current 150mA MAX
No-load speed 120 ± 15% RPM custom
 Transmission ratio 4:1 or 2:1
No-load noise 45dB max (ranging 10cm)
Mechanical noise: 65DB Environmental noise: 30DB no-load operation, 10cm from the product surface
Customized development scheme can be made according to customer needs

product details show:

 

Product Description:

 

The CHINAMFG welcome lamp drive system can control the expansion and angle adjustment of the car’s welcome lamp, avoiding the exposure of the welcome lamp structure and occupying the interior space of the car. It has a compact structure and stable output torque.

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Our Services:

  • ODM & OEM
  • Gearbox design and development
  • Related technology support

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Company Information:

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

 

1) Competitive Advantages

  • 1) Competitive Advantages
    17+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…
 

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Constant Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 12
Customization:
Available

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gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Custom CHINAMFG Car Door Welcome Lamp Drive System 12V Low Noise High Torque Brushless Worm DC Gear Motor for Car   vacuum pump and compressor	China Custom CHINAMFG Car Door Welcome Lamp Drive System 12V Low Noise High Torque Brushless Worm DC Gear Motor for Car   vacuum pump and compressor
editor by CX 2024-04-30

China OEM AC Induction Motor Asynchronous Electric Electromagnetic Brake Three Phase Scooter Generator Controller Linear High Speed Drive Exoesqueleto Elevator Gear Motor with Great quality

Product Description

AC Induction Motor Asynchronous Electric Electromagnetic Brake Three Phase Scooter Generator Controller Linear High Speed Drive Exoesqueleto Elevator Gear Motor

Application of AC Induction Motor

AC induction motors are 1 of the most common types of electric motors in the world. They are used in a wide variety of applications, including:

  • Fans: AC induction motors are used in fans of all sizes, from small desk fans to large industrial fans.
  • Pumps: AC induction motors are used in pumps of all sizes, from small aquarium pumps to large industrial pumps.
  • Compressors: AC induction motors are used in compressors of all sizes, from small refrigerator compressors to large air conditioning compressors.
  • Machine tools: AC induction motors are used in machine tools of all sizes, from small drill presses to large milling machines.
  • Conveyors: AC induction motors are used in conveyors of all sizes, from small food processing conveyors to large mining conveyors.
  • Elevators: AC induction motors are used in elevators of all sizes, from small residential elevators to large commercial elevators.
  • Wind turbines: AC induction motors are used in wind turbines of all sizes, from small home-scale turbines to large utility-scale turbines.

AC induction motors are a reliable and efficient type of motor that is well-suited for a wide variety of applications. They are relatively inexpensive to purchase and operate, and they require little maintenance. As a result, AC induction motors are a popular choice for a wide range of applications.

Here are some additional advantages of AC induction motors:

  • Simple construction: AC induction motors are relatively simple to construct, which makes them relatively inexpensive to manufacture.
  • Reliable operation: AC induction motors are very reliable and can operate for long periods of time without maintenance.
  • Efficient operation: AC induction motors are very efficient, which means that they use less energy than other types of motors.
  • Wide range of applications: AC induction motors can be used in a wide range of applications, making them a versatile choice for a variety of industrial and commercial applications.

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed:
Number of Stator:
Function: Driving
Casing Protection:
Number of Poles:
Samples:
US$ 999/Piece
1 Piece(Min.Order)

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induction motor

Can you explain the concept of motor efficiency and how it relates to AC motors?

Motor efficiency is a measure of how effectively an electric motor converts electrical power into mechanical power. It represents the ratio of the motor’s useful output power (mechanical power) to the input power (electrical power) it consumes. Higher efficiency indicates that the motor converts a larger percentage of the electrical energy into useful mechanical work, while minimizing energy losses in the form of heat and other inefficiencies.

In the case of AC motors, efficiency is particularly important due to their wide usage in various applications, ranging from residential appliances to industrial machinery. AC motors can be both induction motors, which are the most common type, and synchronous motors, which operate at a constant speed synchronized with the frequency of the power supply.

The efficiency of an AC motor is influenced by several factors:

  1. Motor Design: The design of the motor, including its core materials, winding configuration, and rotor construction, affects its efficiency. Motors that are designed with low-resistance windings, high-quality magnetic materials, and optimized rotor designs tend to have higher efficiency.
  2. Motor Size: The physical size of the motor can also impact its efficiency. Larger motors generally have higher efficiency because they can dissipate heat more effectively, reducing losses. However, it’s important to select a motor size that matches the application requirements to avoid operating the motor at low efficiency due to underloading.
  3. Operating Conditions: The operating conditions, such as load demand, speed, and temperature, can influence motor efficiency. Motors are typically designed for maximum efficiency at or near their rated load. Operating the motor beyond its rated load or at very light loads can reduce efficiency. Additionally, high ambient temperatures can cause increased losses and reduced efficiency.
  4. Magnetic Losses: AC motors experience losses due to magnetic effects, such as hysteresis and eddy current losses in the core materials. These losses result in heat generation and reduce overall efficiency. Motor designs that minimize magnetic losses through the use of high-quality magnetic materials and optimized core designs can improve efficiency.
  5. Mechanical Friction and Windage Losses: Friction and windage losses in the motor’s bearings, shaft, and rotating parts also contribute to energy losses and reduced efficiency. Proper lubrication, bearing selection, and reducing unnecessary mechanical resistance can help minimize these losses.

Efficiency is an important consideration when selecting an AC motor, as it directly impacts energy consumption and operating costs. Motors with higher efficiency consume less electrical power, resulting in reduced energy bills and a smaller environmental footprint. Additionally, higher efficiency often translates to less heat generation, which can enhance the motor’s reliability and lifespan.

Regulatory bodies and standards organizations, such as the International Electrotechnical Commission (IEC) and the National Electrical Manufacturers Association (NEMA), provide efficiency classes and standards for AC motors, such as IE efficiency classes and NEMA premium efficiency standards. These standards help consumers compare the efficiency levels of different motors and make informed choices to optimize energy efficiency.

In summary, motor efficiency is a measure of how effectively an AC motor converts electrical power into mechanical power. By selecting motors with higher efficiency, users can reduce energy consumption, operating costs, and environmental impact while ensuring reliable and sustainable motor performance.

induction motor

Are there energy-saving technologies or features available in modern AC motors?

Yes, modern AC motors often incorporate various energy-saving technologies and features designed to improve their efficiency and reduce power consumption. These advancements aim to minimize energy losses and optimize motor performance. Here are some energy-saving technologies and features commonly found in modern AC motors:

  • High-Efficiency Designs: Modern AC motors are often designed with higher efficiency standards compared to older models. These motors are built using advanced materials and optimized designs to reduce energy losses, such as resistive losses in motor windings and mechanical losses due to friction and drag. High-efficiency motors can achieve energy savings by converting a higher percentage of electrical input power into useful mechanical work.
  • Premium Efficiency Standards: International standards and regulations, such as the NEMA Premium® and IE (International Efficiency) classifications, define minimum energy efficiency requirements for AC motors. Premium efficiency motors meet or exceed these standards, offering improved efficiency compared to standard motors. These motors often incorporate design enhancements, such as improved core materials, reduced winding resistance, and optimized ventilation systems, to achieve higher efficiency levels.
  • Variable Frequency Drives (VFDs): VFDs, also known as adjustable speed drives or inverters, are control devices that allow AC motors to operate at variable speeds by adjusting the frequency and voltage of the electrical power supplied to the motor. By matching the motor speed to the load requirements, VFDs can significantly reduce energy consumption. VFDs are particularly effective in applications where the motor operates at a partial load for extended periods, such as HVAC systems, pumps, and fans.
  • Efficient Motor Control Algorithms: Modern motor control algorithms, implemented in motor drives or control systems, optimize motor operation for improved energy efficiency. These algorithms dynamically adjust motor parameters, such as voltage, frequency, and current, based on load conditions, thereby minimizing energy wastage. Advanced control techniques, such as sensorless vector control or field-oriented control, enhance motor performance and efficiency by precisely regulating the motor’s magnetic field.
  • Improved Cooling and Ventilation: Effective cooling and ventilation are crucial for maintaining motor efficiency. Modern AC motors often feature enhanced cooling systems, including improved fan designs, better airflow management, and optimized ventilation paths. Efficient cooling helps prevent motor overheating and reduces losses due to heat dissipation. Some motors also incorporate thermal monitoring and protection mechanisms to avoid excessive temperatures and ensure optimal operating conditions.
  • Bearings and Friction Reduction: Friction losses in bearings and mechanical components can consume significant amounts of energy in AC motors. Modern motors employ advanced bearing technologies, such as sealed or lubrication-free bearings, to reduce friction and minimize energy losses. Additionally, optimized rotor and stator designs, along with improved manufacturing techniques, help reduce mechanical losses and enhance motor efficiency.
  • Power Factor Correction: Power factor is a measure of how effectively electrical power is being utilized. AC motors with poor power factor can contribute to increased reactive power consumption and lower overall power system efficiency. Power factor correction techniques, such as capacitor banks or power factor correction controllers, are often employed to improve power factor and minimize reactive power losses, resulting in more efficient motor operation.

By incorporating these energy-saving technologies and features, modern AC motors can achieve significant improvements in energy efficiency, leading to reduced power consumption and lower operating costs. When considering the use of AC motors, it is advisable to select models that meet or exceed recognized efficiency standards and consult manufacturers or experts to ensure the motor’s compatibility with specific applications and energy-saving requirements.

induction motor

What is an AC motor, and how does it differ from a DC motor?

An AC motor, also known as an alternating current motor, is a type of electric motor that operates on alternating current. It converts electrical energy into mechanical energy through the interaction of magnetic fields. AC motors are widely used in various applications, ranging from household appliances to industrial machinery. Here’s a detailed explanation of what an AC motor is and how it differs from a DC motor:

AC Motor:

An AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. These windings are typically made of copper wire and are arranged in specific configurations to create a rotating magnetic field when energized by an alternating current. The rotor, on the other hand, is the rotating part of the motor and is typically made of laminated steel cores with conducting bars or coils. The rotor windings are connected to a shaft, and their interaction with the rotating magnetic field produced by the stator causes the rotor to rotate.

The operation of an AC motor is based on the principles of electromagnetic induction. When the stator windings are energized with an AC power supply, the changing magnetic field induces a voltage in the rotor windings, which in turn creates a magnetic field. The interaction between the rotating magnetic field of the stator and the magnetic field of the rotor produces a torque, causing the rotor to rotate. The speed of rotation depends on the frequency of the AC power supply and the number of poles in the motor.

DC Motor:

A DC motor, also known as a direct current motor, operates on direct current. Unlike an AC motor, which relies on the interaction of magnetic fields to generate torque, a DC motor uses the principle of commutation to produce rotational motion. A DC motor consists of a stator and a rotor, similar to an AC motor. The stator contains the stator windings, while the rotor consists of a rotating armature with coils or permanent magnets.

In a DC motor, when a direct current is applied to the stator windings, a magnetic field is created. The rotor, either through the use of brushes and a commutator or electronic commutation, aligns itself with the magnetic field and begins to rotate. The direction of the current in the rotor windings is continuously reversed to ensure continuous rotation. The speed of a DC motor can be controlled by adjusting the voltage applied to the motor or by using electronic speed control methods.

Differences:

The main differences between AC motors and DC motors are as follows:

  • Power Source: AC motors operate on alternating current, which is the standard power supply in most residential and commercial buildings. DC motors, on the other hand, require direct current and typically require a power supply that converts AC to DC.
  • Construction: AC motors and DC motors have similar construction with stators and rotors, but the design and arrangement of the windings differ. AC motors generally have three-phase windings, while DC motors can have either armature windings or permanent magnets.
  • Speed Control: AC motors typically operate at fixed speeds determined by the frequency of the power supply and the number of poles. DC motors, on the other hand, offer more flexibility in speed control and can be easily adjusted over a wide range of speeds.
  • Efficiency: AC motors are generally more efficient than DC motors. AC motors can achieve higher power densities and are often more suitable for high-power applications. DC motors, however, offer better speed control and are commonly used in applications that require precise speed regulation.
  • Applications: AC motors are widely used in applications such as industrial machinery, HVAC systems, pumps, and compressors. DC motors find applications in robotics, electric vehicles, computer disk drives, and small appliances.

In conclusion, AC motors and DC motors differ in their power source, construction, speed control, efficiency, and applications. AC motors rely on the interaction of magnetic fields and operate on alternating current, while DC motors use commutation and operate on direct current. Each type of motor has its advantages and is suited for different applications based on factors such as power requirements, speed control needs, and efficiency considerations.

China OEM AC Induction Motor Asynchronous Electric Electromagnetic Brake Three Phase Scooter Generator Controller Linear High Speed Drive Exoesqueleto Elevator Gear Motor   with Great quality China OEM AC Induction Motor Asynchronous Electric Electromagnetic Brake Three Phase Scooter Generator Controller Linear High Speed Drive Exoesqueleto Elevator Gear Motor   with Great quality
editor by CX 2024-04-25

China factory High precise Planetary gearbox DRN Series Torque Planetary Gearbox Harmonic Drive Helical Gear Motor Reducer worm gear winch

Warranty: 1 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Food Shop, Printing Shops, Energy & Mining, Food & Beverage Shops, High performance yeduc planetary gearbox harmonic drive speed reducer Other
Weight (KG): 3 KG
Customized support: OEM, ODM
Gearing Arrangement: Harmonic
Output Torque: 2.6-1760N.m
Input Speed: 750~3500rpm
Output Speed: 14-280rpm
Product name: Planetary reduction gearbox
Installation method: Any
Average life: 2000h
Protection level: 65IP
Maximum output radial force: Fr=300N
Maximum output axial force: Fa=100N
Backlash: ≥10arcmin
Rated output torque: TN
Fault stop torque: 2TN
Full load efficiency: 90%~94%
Packaging Details: plastic packaging bag & standard packing

PRODUCT DESCRIPTION

Product nameDRN Series Torque Planetary Gearbox Harmonic Drive Helical Gear Motor Reducer
Reduction ratioSingle-stage:4/5/7/10 Bipolar:15/20/25/30/35/40/50/70
Rated output torque/ NmTN
Fault stop torque/ Nm2TN
Rated input speed/ min3000MIN-1
Input speed/ min3000MIN-1
Installation methodAny
Installation method/ H2000h
Maximum output radial force/ NFr=300N
Maximum output axial force/ NFa=100N
Full load efficiency/ %90%–94%
Lubrication methodLong term effectiveness
Protection level/ IP65
Backlash/ armin≥10
Operating temperature/ ℃-10℃~80℃
PRODUCT PICTURES PRODUCT DIMENSIONS COMPANY INTRODUCTION HangZhou Guanghong Automation Equipment Co., Ltd. is a collection of R & D, design, manufacturing, sales and service as 1 of the professional servo electric cylinder, High Power R1SF300 12000rmp 33Kg Electric Car Conversion Kit Reducer Gearbox for 2 to 4 ton Vehicle servo press equipment, etc. development and production of modern enterprises. The company has a professional design team, processing team, assembly team, sales and after-sales service team.The company mainly develops and produces servo cylinder, servo pressing machine, electric push rod, electric sliding platform, High end unique concrete mixer gearboxtypes of gear box multi-degree-of-freedom platform and other servo pressing equipment. WHY CHOOSE US EXHIBITION EVENTS PACKING & DELIVERY FAQ

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
gear

Spiral bevel gear

Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
gear

Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
gear

Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.

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Standard Info:

Manufacture HangEPT zongEPTT EPT merchandise EPTT, Ltd
Expert group over15years encounter in metallic fabrication
Component Dimension EPTT
EPT Tungsten Carbide,Stainless metal,EPTT Alloy,Brass Alloy,EPTT Metal / Die Metal / Spring Steel etc
Tolerance can be /-.001mm,high accuracy
AXiHu (West EPT) Dis.ality .002mm
Roundness .015mm
Surface roughness Ra .571mm
straightness .002mm
Hardness EPTC20-94
Payment Expression T/T, Western EPT, PayPal
Floor Mirro poEPTTd,EPTnical PoEPTTd,Mildew EPT texture, Nitriding ,plating ,VDI texture ect
Delivery 7-fifteen daEPTTafter payment
Shipment Air cargo
QC Method one hundred% inspection just before shipment
EPT CNC lathe, CNC machining,EPTT lathe,Grinder, Drilling EPTTs,
floor grinder, table lathe, parks EPTT ect
QC Method 100% inspection before shipment
Cavity One-cavity ,Multi-cavity
MOQ 1pcs
DRW Format DWG, PDF, STEPT, DRW, etc…
EPT Terms EXW
Transport Package Full thought of useful circumstance: foam/picket box, anti-rust paper,carton
little box and carton, and so on.
Shipping way DHL,UPS,FEDEX
EPT Capability 20000 pieces/Month
Our Benefits Trustworthy EPTT
Aggressive Price tag
EPT precision, substantial top quality, tigEPTT tolerance
Continuous EPTTrovement
Defect-Free EPT
On-Time Delivery
Customer Gratification
Excellent Right after-EPT Provider
For a lot more details you should contact us.

About Us:
HangEPT zongEPTT EPT items EPTT, Ltd. is situated in HangEPT EPTT, ZheJiang Province of EPTT. We has really handy transportation conditions.

EstabEPTTd in 2014, our business now addresses an region of far more than8000 square meters, and have above a hundred full time workers.
We are a skilled maker and have five several years knowledge in specifically production and processing EPTTry parts and elements, eEPTTly precision CNC EPTTd objects.
We has over one hundred twenty units of producing equipments, incXiHu (West EPT) Dis.Hu (West EPT) Dis. CNC lathes, EPTT cEPTTrs, grinding EPTTs, etc. We can offer precision machining providers, these kinds of as CNC milling, turning, drilling, tapping, stamping, anodizing, knurling, die casting, sand casting, and forging.
We can EPTT numerous types of resources, incXiHu (West EPT) Dis.Hu (West EPT) Dis. carbon steel, stainless metal, EPT, brass, bronze, Iron, plastic, and so forth.
With EPTd EPT assistance and management ideas, zongEPTT has deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ed steadily and quickly. Considering that establishment, we have been cooperating with several domestic and overEPTT EPTTrprises. Most of our goods are delivered to international clientele. At current, we have EPTT-term clients from United states of america, Europe, Middle EPT, Africa, Japan and Korea. With 1st-class EPT, aggressive pricing, outstanding good quality, reliable on-time shipping and delivery, and outstXiHu (West EPT) Dis.Hu (West EPT) Dis. consumer services, we have gained the full recognition and large appreciation from our consumers.
EPT Demonstrate:

Surface end :

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Having accumulated treasured knowledge in cooperating with international buyers, EPG is a expert manufacturer and exporter that is involved with the design and style, improvement and creation. The new products incorporate a series of higher-tech and high high quality chains and sprockets and gears, such as chains and gearboxes for agricultural machineries, metallurgical chains, escalator step-chains, large-pace tooth chains, timing chains, self-lubrication chains, amongst which have variety large speed tooth chain for vehicle branch dynamic box and aerial chains fill in the blanks of chain in China.
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We have exported our items to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the United states, Canada, and so on. PersonnelOur revenue persons are effectively qualified to accommodate your requests and converse English for your comfort. “We are constantly serving our customers with our greatest goods.”

POM PA66 Nylon Travel Spur Planetary EPT Plastic Equipment

Gears material Nylon Glass Fiber,GF-AEPTS,POM,PP,Pc,PA66,UHMW-PE,PPS etc.
Process Injection molding ,CNC machining ,Extrusion method
Surface area Matted/Easy, as customers’ drawongs
Dimensions OEM or custom-made as drawing
Colors Mother nature White EPTlack Yellow Red EPTlue
Software Sector gears : EPT EPTs/Filling /beer EPTs /Conveyor equipment ,Mine EPT etc.
Digital equipment: hausehold appliances,VR,exact instrument
Vehicle spare parts: handles, gears, bushing ,pipes ,and many others.
Molding kind EPT Molding, Insert Molding, In excess of Molding ,Double colour molding
Cavities Easy, Multi -cavities(10-40)
Value Advantaged prices ( Immediate from our manufacturing unit)
Sample Free sample offer
Molding time 15-25days
Supply time seven-15daEPTafter sample high quality confirmed

Manufacturing:
1. EPT personnel are qualified to examine the gears and discover any defect in generation in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will fulfill all dimension tolerances.
3. Gears will be inspected at every single action, and gears will be inspected just before cargo, and all inspection documents will be held in our manufacturing unit for three a long time.
4. Our product sales will ship you photos at every gears creation measures, and you will know the detailed generation standing, and you can recognize any chance of blunder, for our revenue, QC and workers are keeping close observe on all generation.
5. You will truly feel us operating really cautiously to guarantee the top quality and straightforward to operate with,
six. we cherish each and every inquiry, each opportunity to make gears and elements and cherish every single client.

Quality Manage Approach:

one) Inspecting the uncooked substance –IQC)
two) Examining the details just before the creation line operated
three) Have total inspection and routing inspection during mass manufacturing—In approach high quality management (IPQC)
four) Examining the gears after creation finished—- (FQC)
five) Checking the gears after they are completed—–Outgoing quality manage (OQC)

Service:
one. Molds types as for each customers’ gears drawing
two. Publishing molds drawings to customers to review and verify before mols creation.
three. Offering samples with EPT proportions and cosmetic inspection report, substance certification to customers.
four. Delivering inspection report of EPTant dimensions and cosmetic in batches elements.

EPT and cargo:

one. Gears are effectively and very carefully packed in PP baggage in CTNS, sturdy enough for specific shipping and delivery, air shipment or sea cargo.
two. Air cargo, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
three. EPT conditions: EXW, FOEPT HangEPT, or CEPT
4. All shippings will be carefully organized and will achieve your spots fast and properly.

FAQ

Q1: What sort of gears can you source?

1. Large precision plastic and metal gears with minimal sounds, stable EPT

two. Plastic gear Injection mould

three. EPT and EPT assembly

Q2: What is your edge?

Skilled equipment and EPT producer in EPT Mainland, EstabEPTd in the calendar year of 2008. One particular-cease support from equipment R ampD, equipment style, equipment mould develop, equipment producing, and EPT assembly

We outfitted Japan authentic HAMAI N60 CNC equipment hobbing EPTs, Switzerland unique Agie Charmilles C AXiHu (West Lake) Dis.s EDM , MAKINO EDM, WEDM-LS, and Osaka JIS take a look at cEPTr, Osaka equipment mesh tester, EPTity tester, CMM, noise check room and so on. Advanced faXiHu (West Lake) Dis.Hu (West Lake) Dis.ties give committed support to buyers.

Q3: Why Choose Q ampC in EPT?

one. Specialist R ampD Crew: supply most appropriate personalize EPT solutions as for every application and customer’s necessity.

two. Outstanding EPT Manage: Adhere EPT control technique, one hundred% inspection or take a look at prior to shipment.

3. Outstanding After EPT Monitoring Technique: Offer you Every single Images, Delivery and Advertising Data sharing.

four. Rapid reaction: income provide rapid response within 24 hrs.

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How does a worm gear perform?
How Worm Gears Operate. An electrical motor or engine applies rotational EPT by way of to the worm. EPT worm rotates towards the wheel, and the screw experience pushes on the enamel of the wheel. EPT wheel is pushed against the load.

Can a worm gear go each instructions?
Worm drives can go possibly route, but they want to be created for it. As you can envision, turning the worm shaft unEPTload will create a thrust aEPT the aXiHu (West Lake) Dis.s of the screw. Nonetheless, if you reverse the course the route of thrust will reverse as nicely.

EPT fundamental structure of the worm gear EPT is primarily composed of the worm equipment, the shaft, the bearing, the box body and its components. Can be divided into a few basic structural elements: box, worm gear, bearing and shaft mix. EPT box is the foundation of all the add-ons in the worm equipment EPT. It is an EPTant part that supports the fixed shaft parts, ensures the proper relative position of the EPT elements and supports the load performing on the EPT. EPT major perform of the worm gear is to transmit the movement and EPT between the two staggered shafts.

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