Product Description
Product Description
Model selection
1.Installation method: Horizontal ( foot) installation, Vertical ( flange) installation
2.Requirement for the output shaft of motor: 18,22,28,32,40,50mm
3.Power requirement: 100W, 200W….3700W
4.Speed of the motor you need
5.Ratio: Motor input speed/output speed. Or advise your required output speed. We have 3,5,10…1800
6.Voltage: Three phase 220V/380V 50/60Hz; Single phase 110, 220V 50/60Hz
7.Additional parts:DC 90V brake unit; Hand release brake unit; DC 24V brake unit, 110V forced draft fan; 220V forced draft fan.
8.Position of terminal box: view from output shaft
9.Wire inlet direction
GH:Horizontal installation gear motor
GV:Vertical installation gear motor
GHM:Horizontal installation straight gear motor
GVM:Vertical installation straight gear motor
GHD :Horizontal installation dual axis gear motor
GVD:Vertical installation dual axis gear motor
Features of AC Gear motor
1.Small size, light weight, knot no noise, compact, maintenance-free
2.High tightness. Geared motor output section has the configuration of seals and O-ring to avoid grease refluxing and damage of insulation aging .
3.High efficiency. The gear motor products using the new silicon steel stamping die design, high precision core, strong magnetic properties, geared motor cooling structure using the new shape .
4.Optimal design, the ST ( speed – torque ) features optimized so that gear motors can work for a variety of operating environments.
5.Customized, our company has developed its own design team, geared motors can be customized according to the customer ‘s specific needs specifications.
Application:
Various industrial production lines, coveyor machinery, food machinery, medical machinery, printing machinery, office facility, instrument, automatic mahjong machine
|
Output Shaft |
18 |
22 |
28 |
32 |
40 |
50 |
60 |
|
Ratio |
3~50 |
3~90 |
3~200 |
3~200 |
3~200 |
3~200 |
3~100 |
|
Power |
100W/200W |
100w. 200w. 400w |
1/4HP. 1/2HP, 1HP |
1/2HP, 1HP, 2HP |
1HP, 2HP, 3HP |
2.3.5.7.5.10(HP) |
7.5HP. 10HP |
|
Output Torque |
0.19~19.3 kg-m |
0.19~36 kg-m |
0.37~69 kg-m |
1.3~123 kg-m |
1.3~145 kg-m |
2.6~267 kg-m |
9.8~267 kg-m |
|
Output Speed (RPM) |
0.1~1800 |
0.1~1800 |
0.1~1800 |
0.1~1800 |
0.1~1800 |
0.1~1800
|
0.1~1800 |
Detailed Photos
Our Advantages
We have more than 30years on all kinds of ac motors and gearmotor ,worm reducers producing ,nice price
What we do:
1.Stamping of lamination
2.Rotor die-casting
3.Winding and inserting – both manual and semi-automatically
4.Vacuum varnishing
5.Machining shaft, housing, end shields, etc…
6.Rotor balancing
7.Painting – both wet paint and powder coating
8.assembly
9.Packing
10.Inspecting spare parts every processing
11.100% test after each process and final test before packing.,
FAQ
Q: Do you offer OEM service?
A: Yes
Q: What is your payment term?
A: 30% T/T in advance, 70% balance when receiving B/L copy. Or irrevocable L/C.
Q: What is your lead time?
A: About 30 days after receiving deposit or original L/C.
Q: What certifiicates do you have?
A: We have CE, ISO. And we can apply for specific certificate for different country such as SONCAP for Nigeria, COI for Iran, SASO for Saudi Arabia, etc
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Helical |
| Gear Shape: | Helical |
| Step: | Three-Step |
| Samples: |
US$ 96/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What are the maintenance requirements for gear motors, and how can longevity be maximized?
Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:
1. Lubrication:
Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.
2. Inspection and Cleaning:
Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.
3. Temperature and Environmental Considerations:
Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.
4. Load Monitoring and Optimization:
Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.
5. Alignment and Vibration Analysis:
Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.
6. Preventive Maintenance and Regular Inspections:
Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.
By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-05-17
China wholesaler ZD Low Temperature Rise Industry Used AC Brake Speed Control Gear Motor manufacturer
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Features:
1) Dimensions: 90mm
2) Power: 60, 90, 120W
3) Voltage: 110V, 220V
4) Speed:
50Hz: 90~ 1350rpm
60Hz: 90~ 1650rpm
5) Reduction ratio: 3~ 750K
| Gearhead Model | Gear Ratio |
| 5GN *K | 3,3.6,5,6,7.5,9,12.5,15,18,25,30,36,50,60,75,90,100,120,150,180,200~750 |
| 5GN10XK(Decimal gearhead) | |
Other Related Products
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Single-Phase |
| Function: | Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Customization: |
Available
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-05-03
China OEM 80# 750W 220V Servo Motor with Planetary Gearbox Without Brake (AC DC gear motor) with Great quality
Product Description
1.Product tyep
80# 750W 220v servo motor with planetary gearbox without brake;Encoder can be choosed according to your requirements; High-end motor application fields cover industrial robots, AGVs, intelligent factories, CNC, and 3C, among others.
2.OEM&ODM are all acceptable
3.Our advantages:
3.1Having an excellent R&D team,
3.2. RELIABILITY FIRST , QUALITY CONTROL MANAGEMENT FIRST.
3.3.SHORT LEAD TIME (Conventional products about one-week)
3.4 COST-EFFECTIVE (competitive price )
3.5 Certification:ISO9001, CE; and our products meet RoHS requirements.
3.6 With a one-year warranty (under normal use)
4.Product features
4.1. The entire series adopts a 5-pair pole scheme;
4.2. Compared to competitors in the same industry, the product size has a shorter advantage;
4.3. The rotor adopts embedded magnetic steel, without the risk of magnetic steel falling off;
4.4. Encoders can be matched with various types, and the company has its own encoder products for matching use
Compared to peers, it has supporting advantages.
4.5. The appearance of the motor is available in silver and black, with a focus on black.
5.Technical indicators
| Rated output power | 750 | W |
| Number of poles | 10 | P |
| rated voltage | 220 | VAC |
| Rated speed | 3000 | r/min |
| Maximum speed | 5500 | r/min |
| Rated torque | 2.39 | N.m |
| Peak torque | 8.36 | N.m |
| Line back EMF | 38.6 | V/krpm |
| Torque coefficient | 0.639 | N.m/A |
| Moment of inertia | 1.59 | Kg.sq.m.10-4 |
| Line resistance | 1.5 | ohm |
| Line inductance | 750W | mH |
| Reduction ratio | i=10 |
6.Functional features
| Working hours | Continuous |
| Heat resistance | Class F |
| Body color | Black |
| Cooling method | Natural cooling |
| Vibration level | V15 |
| Connection method | Direct connection |
| Installation method | Flange installation |
| Excitation method | Permanent magnet |
| Protection method | Fully enclosed ,self-cooling IP65 (except shaft penetration) |
| Rotation method | Counterclockwise rotation(CCW) as seen from the extension end of the motor shaft |
7.Outside view
8.Torque-speed characteristic curve
9.Model Explanation
10.Servo motor wiring definition
11.Company Profile
12.Development history
13.Motor overview
14.Certificate patent display
15.FAQ
Payments
1) We can accept EXW, FOB
2) Payment must be made before shipment.
3) Import duties, taxes and charges are not included in the item price or shipping charges. These charges are the buyer’s responsibility.
Shipping
1) We only ship to your confirmed address. Please make sure your shipping address is correct before purchase.
2) Most orders will be shipped out within 3-7 working days CHINAMFG payment confirmation.
3) Shipping normally takes 7-25 working days. Most of the items will delivery in 2 weeks, while there will be a delay for something we cannot control (such as the bad weather). If it happens, just contact us, we will help you check and resolve any problem.
4) Please check the package CHINAMFG receipt, if there are some damages, please contact us immediately.
Feedback & Refund
1) Feedback is important to us, if you have any problem with our products, please contact us, our technician will give you useful advises.
2) When you have the parcel and not satisfied with the goods or it is other problem, please tell us immediately, and provide us a photo showing the detail.
3) Any reason requiring for all refund. Items must be in original condition and no physical damage. Buyer responsible for all shipping cost.
If you need more information, please contact with us. We will attach great importance to your any problems.Hope we could establish a long-term effective cooperation.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 10 |
| Samples: |
US$ 125/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-05-03
China OEM AC Induction Motor Asynchronous Electric Electromagnetic Brake Three Phase Scooter Generator Controller Linear High Speed Drive Exoesqueleto Elevator Gear Motor with Great quality
Product Description
AC Induction Motor Asynchronous Electric Electromagnetic Brake Three Phase Scooter Generator Controller Linear High Speed Drive Exoesqueleto Elevator Gear Motor
Application of AC Induction Motor
AC induction motors are 1 of the most common types of electric motors in the world. They are used in a wide variety of applications, including:
- Fans: AC induction motors are used in fans of all sizes, from small desk fans to large industrial fans.
- Pumps: AC induction motors are used in pumps of all sizes, from small aquarium pumps to large industrial pumps.
- Compressors: AC induction motors are used in compressors of all sizes, from small refrigerator compressors to large air conditioning compressors.
- Machine tools: AC induction motors are used in machine tools of all sizes, from small drill presses to large milling machines.
- Conveyors: AC induction motors are used in conveyors of all sizes, from small food processing conveyors to large mining conveyors.
- Elevators: AC induction motors are used in elevators of all sizes, from small residential elevators to large commercial elevators.
- Wind turbines: AC induction motors are used in wind turbines of all sizes, from small home-scale turbines to large utility-scale turbines.
AC induction motors are a reliable and efficient type of motor that is well-suited for a wide variety of applications. They are relatively inexpensive to purchase and operate, and they require little maintenance. As a result, AC induction motors are a popular choice for a wide range of applications.
Here are some additional advantages of AC induction motors:
- Simple construction: AC induction motors are relatively simple to construct, which makes them relatively inexpensive to manufacture.
- Reliable operation: AC induction motors are very reliable and can operate for long periods of time without maintenance.
- Efficient operation: AC induction motors are very efficient, which means that they use less energy than other types of motors.
- Wide range of applications: AC induction motors can be used in a wide range of applications, making them a versatile choice for a variety of industrial and commercial applications.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | – |
| Number of Stator: | – |
| Function: | Driving |
| Casing Protection: | – |
| Number of Poles: | – |
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
|---|
Can you explain the concept of motor efficiency and how it relates to AC motors?
Motor efficiency is a measure of how effectively an electric motor converts electrical power into mechanical power. It represents the ratio of the motor’s useful output power (mechanical power) to the input power (electrical power) it consumes. Higher efficiency indicates that the motor converts a larger percentage of the electrical energy into useful mechanical work, while minimizing energy losses in the form of heat and other inefficiencies.
In the case of AC motors, efficiency is particularly important due to their wide usage in various applications, ranging from residential appliances to industrial machinery. AC motors can be both induction motors, which are the most common type, and synchronous motors, which operate at a constant speed synchronized with the frequency of the power supply.
The efficiency of an AC motor is influenced by several factors:
- Motor Design: The design of the motor, including its core materials, winding configuration, and rotor construction, affects its efficiency. Motors that are designed with low-resistance windings, high-quality magnetic materials, and optimized rotor designs tend to have higher efficiency.
- Motor Size: The physical size of the motor can also impact its efficiency. Larger motors generally have higher efficiency because they can dissipate heat more effectively, reducing losses. However, it’s important to select a motor size that matches the application requirements to avoid operating the motor at low efficiency due to underloading.
- Operating Conditions: The operating conditions, such as load demand, speed, and temperature, can influence motor efficiency. Motors are typically designed for maximum efficiency at or near their rated load. Operating the motor beyond its rated load or at very light loads can reduce efficiency. Additionally, high ambient temperatures can cause increased losses and reduced efficiency.
- Magnetic Losses: AC motors experience losses due to magnetic effects, such as hysteresis and eddy current losses in the core materials. These losses result in heat generation and reduce overall efficiency. Motor designs that minimize magnetic losses through the use of high-quality magnetic materials and optimized core designs can improve efficiency.
- Mechanical Friction and Windage Losses: Friction and windage losses in the motor’s bearings, shaft, and rotating parts also contribute to energy losses and reduced efficiency. Proper lubrication, bearing selection, and reducing unnecessary mechanical resistance can help minimize these losses.
Efficiency is an important consideration when selecting an AC motor, as it directly impacts energy consumption and operating costs. Motors with higher efficiency consume less electrical power, resulting in reduced energy bills and a smaller environmental footprint. Additionally, higher efficiency often translates to less heat generation, which can enhance the motor’s reliability and lifespan.
Regulatory bodies and standards organizations, such as the International Electrotechnical Commission (IEC) and the National Electrical Manufacturers Association (NEMA), provide efficiency classes and standards for AC motors, such as IE efficiency classes and NEMA premium efficiency standards. These standards help consumers compare the efficiency levels of different motors and make informed choices to optimize energy efficiency.
In summary, motor efficiency is a measure of how effectively an AC motor converts electrical power into mechanical power. By selecting motors with higher efficiency, users can reduce energy consumption, operating costs, and environmental impact while ensuring reliable and sustainable motor performance.
Are there energy-saving technologies or features available in modern AC motors?
Yes, modern AC motors often incorporate various energy-saving technologies and features designed to improve their efficiency and reduce power consumption. These advancements aim to minimize energy losses and optimize motor performance. Here are some energy-saving technologies and features commonly found in modern AC motors:
- High-Efficiency Designs: Modern AC motors are often designed with higher efficiency standards compared to older models. These motors are built using advanced materials and optimized designs to reduce energy losses, such as resistive losses in motor windings and mechanical losses due to friction and drag. High-efficiency motors can achieve energy savings by converting a higher percentage of electrical input power into useful mechanical work.
- Premium Efficiency Standards: International standards and regulations, such as the NEMA Premium® and IE (International Efficiency) classifications, define minimum energy efficiency requirements for AC motors. Premium efficiency motors meet or exceed these standards, offering improved efficiency compared to standard motors. These motors often incorporate design enhancements, such as improved core materials, reduced winding resistance, and optimized ventilation systems, to achieve higher efficiency levels.
- Variable Frequency Drives (VFDs): VFDs, also known as adjustable speed drives or inverters, are control devices that allow AC motors to operate at variable speeds by adjusting the frequency and voltage of the electrical power supplied to the motor. By matching the motor speed to the load requirements, VFDs can significantly reduce energy consumption. VFDs are particularly effective in applications where the motor operates at a partial load for extended periods, such as HVAC systems, pumps, and fans.
- Efficient Motor Control Algorithms: Modern motor control algorithms, implemented in motor drives or control systems, optimize motor operation for improved energy efficiency. These algorithms dynamically adjust motor parameters, such as voltage, frequency, and current, based on load conditions, thereby minimizing energy wastage. Advanced control techniques, such as sensorless vector control or field-oriented control, enhance motor performance and efficiency by precisely regulating the motor’s magnetic field.
- Improved Cooling and Ventilation: Effective cooling and ventilation are crucial for maintaining motor efficiency. Modern AC motors often feature enhanced cooling systems, including improved fan designs, better airflow management, and optimized ventilation paths. Efficient cooling helps prevent motor overheating and reduces losses due to heat dissipation. Some motors also incorporate thermal monitoring and protection mechanisms to avoid excessive temperatures and ensure optimal operating conditions.
- Bearings and Friction Reduction: Friction losses in bearings and mechanical components can consume significant amounts of energy in AC motors. Modern motors employ advanced bearing technologies, such as sealed or lubrication-free bearings, to reduce friction and minimize energy losses. Additionally, optimized rotor and stator designs, along with improved manufacturing techniques, help reduce mechanical losses and enhance motor efficiency.
- Power Factor Correction: Power factor is a measure of how effectively electrical power is being utilized. AC motors with poor power factor can contribute to increased reactive power consumption and lower overall power system efficiency. Power factor correction techniques, such as capacitor banks or power factor correction controllers, are often employed to improve power factor and minimize reactive power losses, resulting in more efficient motor operation.
By incorporating these energy-saving technologies and features, modern AC motors can achieve significant improvements in energy efficiency, leading to reduced power consumption and lower operating costs. When considering the use of AC motors, it is advisable to select models that meet or exceed recognized efficiency standards and consult manufacturers or experts to ensure the motor’s compatibility with specific applications and energy-saving requirements.
What is an AC motor, and how does it differ from a DC motor?
An AC motor, also known as an alternating current motor, is a type of electric motor that operates on alternating current. It converts electrical energy into mechanical energy through the interaction of magnetic fields. AC motors are widely used in various applications, ranging from household appliances to industrial machinery. Here’s a detailed explanation of what an AC motor is and how it differs from a DC motor:
AC Motor:
An AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. These windings are typically made of copper wire and are arranged in specific configurations to create a rotating magnetic field when energized by an alternating current. The rotor, on the other hand, is the rotating part of the motor and is typically made of laminated steel cores with conducting bars or coils. The rotor windings are connected to a shaft, and their interaction with the rotating magnetic field produced by the stator causes the rotor to rotate.
The operation of an AC motor is based on the principles of electromagnetic induction. When the stator windings are energized with an AC power supply, the changing magnetic field induces a voltage in the rotor windings, which in turn creates a magnetic field. The interaction between the rotating magnetic field of the stator and the magnetic field of the rotor produces a torque, causing the rotor to rotate. The speed of rotation depends on the frequency of the AC power supply and the number of poles in the motor.
DC Motor:
A DC motor, also known as a direct current motor, operates on direct current. Unlike an AC motor, which relies on the interaction of magnetic fields to generate torque, a DC motor uses the principle of commutation to produce rotational motion. A DC motor consists of a stator and a rotor, similar to an AC motor. The stator contains the stator windings, while the rotor consists of a rotating armature with coils or permanent magnets.
In a DC motor, when a direct current is applied to the stator windings, a magnetic field is created. The rotor, either through the use of brushes and a commutator or electronic commutation, aligns itself with the magnetic field and begins to rotate. The direction of the current in the rotor windings is continuously reversed to ensure continuous rotation. The speed of a DC motor can be controlled by adjusting the voltage applied to the motor or by using electronic speed control methods.
Differences:
The main differences between AC motors and DC motors are as follows:
- Power Source: AC motors operate on alternating current, which is the standard power supply in most residential and commercial buildings. DC motors, on the other hand, require direct current and typically require a power supply that converts AC to DC.
- Construction: AC motors and DC motors have similar construction with stators and rotors, but the design and arrangement of the windings differ. AC motors generally have three-phase windings, while DC motors can have either armature windings or permanent magnets.
- Speed Control: AC motors typically operate at fixed speeds determined by the frequency of the power supply and the number of poles. DC motors, on the other hand, offer more flexibility in speed control and can be easily adjusted over a wide range of speeds.
- Efficiency: AC motors are generally more efficient than DC motors. AC motors can achieve higher power densities and are often more suitable for high-power applications. DC motors, however, offer better speed control and are commonly used in applications that require precise speed regulation.
- Applications: AC motors are widely used in applications such as industrial machinery, HVAC systems, pumps, and compressors. DC motors find applications in robotics, electric vehicles, computer disk drives, and small appliances.
In conclusion, AC motors and DC motors differ in their power source, construction, speed control, efficiency, and applications. AC motors rely on the interaction of magnetic fields and operate on alternating current, while DC motors use commutation and operate on direct current. Each type of motor has its advantages and is suited for different applications based on factors such as power requirements, speed control needs, and efficiency considerations.
editor by CX 2024-04-25
China OEM 0.55kw 0.75kw 3-Phase Small AC Gear Motor with Brake vacuum pump distributors
Product Description
0.55kw 0.75kw 3-phase AC gear motor
Motor Specifications
Motor Parameters
| Ratio | Output speed | Output torque | ||||||||||||||||||
| 1/8 HP | 1/4 HP | 1/2 HP | 3/4 HP | 1 HP | 3/2 HP | 2HP | 3HP | 5HP | ||||||||||||
| 0.1KW | 0.2KW | 0.4KW | 0.55KW | 0.75KW | 1.1KW | 1.5KW | 2.2KW | 3.7KW | ||||||||||||
| Hz | ||||||||||||||||||||
| 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | 50 | 60 | |
| 3 | 500 | 600 | 0.19 | 0.16 | 0.37 | 0.31 | 0.70 | 0.60 | 0.96 | 0.83 | 1.30 | 1.10 | 1.91 | 1.61 | 2.60 | 2.20 | 3.80 | 3.20 | 6.00 | 5.50 |
| 5 | 300 | 360 | 0.31 | 0.26 | 0.62 | 0.52 | 1.20 | 1.00 | 1.65 | 1.38 | 2.20 | 1.90 | 3.22 | 2.78 | 4.50 | 3.80 | 6.72 | 5.60 | 11.0 | 10.0 |
| 10 | 150 | 180 | 0.62 | 0.52 | 1.24 | 1.04 | 2.40 | 2.00 | 3.30 | 2.75 | 4.50 | 3.80 | 6.60 | 5.7 | 9.10 | 7.60 | 13.7 | 11.2 | 22.0 | 20.0 |
| 15 | 100 | 120 | 0.91 | 0.76 | 1.80 | 1.50 | 3.60 | 3.00 | 4.95 | 4.13 | 6.80 | 5.70 | 9.70 | 8.36 | 13.5 | 11.3 | 20.1 | 16.8 | 32.6 | 29.8 |
| 20 | 75 | 90 | 1.20 | 1.00 | 2.40 | 2.00 | 4.80 | 4.00 | 6.60 | 5.50 | 9.00 | 7.50 | 13.20 | 11.0 | 18.1 | 15.1 | 26.8 | 22.4 | 43.6 | 36.0 |
| 25 | 60 | 72 | 1.40 | 1.20 | 3.00 | 2.50 | 6.00 | 5.00 | 8.25 | 6.88 | 11.2 | 9.40 | 16.43 | 13.79 | 22.6 | 18.9 | 33.6 | 28.0 | 53.9 | 49.53 |
| 30 | 50 | 60 | 1.80 | 1.50 | 3.60 | 3.00 | 7.20 | 6.00 | 9.90 | 8.25 | 13.5 | 11.3 | 19.80 | 16.57 | 27.1 | 22.6 | 40.3 | 33.6 | 64.7 | 58.8 |
| 40 | 37 | 45 | 2.20 | 1.90 | 4.60 | 3.90 | 9.30 | 7.80 | 12.79 | 10.73 | 17.5 | 14.6 | 25.66 | 21.41 | 34.9 | 29.1 | 52.0 | 43.4 | 86.3 | 78.4 |
| 45 | 33 | 40 | 2.70 | 2.20 | 5.40 | 4.40 | 10.9 | 9.10 | 14.99 | 12.51 | 20.6 | 17.0 | 30.21 | 24.93 | 41.1 | 34.0 | 59.8 | 49.6 | 98.5 | 81.7 |
| 50 | 30 | 36 | 2.80 | 2.40 | 5.70 | 4.80 | 11.6 | 9.70 | 15.95 | 13.34 | 21.9 | 18.3 | 32.12 | 26.84 | 43.6 | 36.4 | 65.1 | 54.3 | 107 | 97.0 |
| 60 | 25 | 30 | 3.40 | 2.90 | 6.90 | 5.80 | 13.9 | 11.6 | 19.11 | 15.95 | 26.2 | 21.9 | 38.43 | 30.21 | 52.4 | 43.7 | 78.1 | 65.1 | 127 | 115 |
| 70 | 21 | 25 | 4.30 | 3.60 | 8.00 | 6.80 | 16.2 | 13.5 | 22.28 | 18.56 | 31.5 | 26.3 | 46.20 | 38.57 | 62.4 | 52.0 | 92.5 | 77.1 | ||
| 80 | 19 | 23 | 4.80 | 4.00 | 9.20 | 7.70 | 18.4 | 15.4 | 25.30 | 21.18 | 35.5 | 29.6 | 52.07 | 43.41 | 70.8 | 59.0 | 105 | 87.5 | ||
| 90 | 17 | 20 | 5.20 | 4.40 | 10.3 | 8.60 | 20.7 | 17.3 | 28.46 | 23.79 | 39.3 | 32.8 | 57.64 | 48.10 | 77.1 | 64.3 | 113 | 94.3 | ||
| 100 | 15 | 18 | 5.80 | 4.90 | 11.5 | 9.60 | 23.0 | 19.2 | 31.63 | 26.40 | 43.2 | 36.0 | 63.36 | 52.8 | 83.7 | 69.8 | 126 | 105 | ||
| 120 | 12 | 15 | 6.90 | 5.80 | 13.8 | 11.5 | 27.7 | 23.1 | 38.09 | 31.76 | 51.8 | 43.2 | 75.97 | 63.36 | 101 | 83.7 | ||||
| 140 | 11 | 13 | 8.00 | 6.70 | 16.0 | 13.4 | 32.0 | 26.7 | 44.0 | 36.71 | 59.7 | 49.8 | 87.56 | 73.04 | 116 | 96.8 | ||||
| 160 | 9 | 11 | 9.10 | 7.60 | 18.3 | 15.3 | 36.3 | 30.3 | 49.91 | 41.66 | 68.0 | 56.7 | 99.73 | 83.16 | 132 | 110 | ||||
| 180 | 8 | 10 | 10.3 | 8.60 | 20.7 | 17.3 | 40.8 | 34.0 | 56.10 | 46.78 | 76.8 | 64.0 | 112.6 | 93.87 | 148 | 123 | ||||
| 200 | 7 | 9 | 11.6 | 9.70 | 22.9 | 19.1 | 43.2 | 36.0 | 59.40 | 49.5 | 82.8 | 69.0 | ||||||||
Note:
We only show several motor models, if these models are not what you want, please freely tell us about your requirement. We will provide you with a suitable motor solution and price soon.
FAQ
1 Q: What’s your MOQ?
A: 1unit is ok for different types.
2 Q: What about your warranty?
A: One year.
3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.
4 Q: How about your payment terms ?
A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.
5 Q: How about your packing ?
A: Carton, Plywood case. If you need more, we can pack all goods with pallet
6 Q: What information should be given, if I buy from you ?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!
7 Q: How do you deliver the order?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.
Warmly welcome your inquiries !
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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|---|
What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-04-19
China Custom ZD Electric Brake / Fan Connection Box Right Angle Hollow Shaft Helical Hypoid AC Induction Gear Motor vacuum pump for ac
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Hypoid Gear Motor
| MOTOR TYPE | ZDF3 |
| OUTPUT POWER | 100W / 200W / 400W / 750W / 1500W / 2200W (Can Be Customized) |
| OUTPUT SHAFT | Hollow Shaft / CHINAMFG Shaft |
| Voltage type | 3 phase 220V(50/60HZ), 3 phase 380V(50/60HZ) |
| Phase | Three-Phase |
| Insulation Grade | F stage |
| Accessories | Electric Brake / Fan / Connection Box |
| Gear Ratio | 5K-240K |
Detailed Images
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Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Constant Speed |
| Number of Stator: | Single-Phase |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Customization: |
Available
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Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-04-15
China best ZD China Manufacturer Wholesale AC Brake Electric Gear Motor For Automated Equipment with Hot selling
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Features:
1) Dimensions: 90mm
2) Power: 60, 90, 120W
3) Voltage: 110V, 220V
4) Speed:
50Hz: 90~ 1350rpm
60Hz: 90~ 1650rpm
5) Reduction ratio: 3~ 750K
| Gearhead Model | Gear Ratio |
| 5GN *K | 3,3.6,5,6,7.5,9,12.5,15,18,25,30,36,50,60,75,90,100,120,150,180,200~750 |
| 5GN10XK(Decimal gearhead) | |
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Single-Phase |
| Function: | Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Customization: |
Available
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Are there innovations or emerging technologies in the field of gear motor design?
Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:
1. Miniaturization and Compact Design:
Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.
2. High-Efficiency Gearing:
New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.
3. Magnetic Gearing:
Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.
4. Integrated Electronics and Controls:
Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.
5. Smart and Condition Monitoring Capabilities:
New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.
6. Energy-Efficient Motor Technologies:
Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.
These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-04-12
China 120W 380V 60Hz Planetary AC Brake Gear Motor Spiral Bevel motor electric
Merchandise Description
RODUCT FATUERS:
The company is a specialised manufacturing facility that produces miniature equipment reduction motors on a mounted-point basis. It has a creation background of more than ten many years. The organization has a total established of company administration and specialized administration methods, and its products are created in strict accordance with GB / T19001-2000 specifications.
The “Weiqiang” equipment reducer produced by our organization sells well in provinces, municipalities and autonomous locations of the country. It is widely utilised in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, food, light sector, grain, oil, feed and other industries, and is deeply trustworthy by buyers.
Welcome new and previous buyers to pay a visit to and guidebook.
Packaging & Shipping:
one, Waterproof plastic bag packed in foam box and carton as outer packing.
2, Export wooden box packaging for products.
| To Be Negotiated | 30 Pieces (Min. Order) |
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| Application: | Car |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
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| Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
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| Customization: |
Available
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| To Be Negotiated | 30 Pieces (Min. Order) |
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| Application: | Car |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
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| Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
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| Customization: |
Available
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The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by czh 2023-01-28
China 86mm Width BLDC Motor with Planetary / Worm Gearbox / Brake / Encoder / Controller Brushless DC Gear Geared Motor Used for Sliding Door with Customized Service car motor
Merchandise Description
86mm Width BLDC Motor with Planetary / Worm Gearbox / Brake / Encoder / Controller Brushless Dc Gear Geared Motor Utilized for Sliding Door with Custom-made Support
Item Description
Solution Title: Brushless DC Motor
Amount of Stage: 3 Phase
Amount of Poles: 4 Poles /8 Poles /ten Poles
Rated Voltage: 12v /24v /36v /48v /310v
Rated Speed: 3000rpm /4000rpm /or personalized
Rated Torque: Personalized
Rated Present: Custom-made
Rated Electricity: 23w~2500W
Jkongmotor has a broad range of micro motor manufacturing traces in the sector, including Stepper Motor, DC Servo Motor, AC Motor, Brushless Motor, Planetary Equipment Motor, Planetary Gearbox and many others. Through technological innovation and customization, we assist you generate outstanding application methods and provide adaptable remedies for a variety of industrial automation situations.
86mm 48V Dc Brushless Motor Parameters:
| Specification | Unit | Model | ||||
| JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 | ||
| Number Of Period | Stage | 3 | ||||
| Variety Of Poles | Poles | 8 | ||||
| Rated Voltage | VDC | 48 | ||||
| Rated Velocity | Rpm | 3000 | ||||
| Rated Torque | N.m | .35 | .7 | one.05 | 1.four | 2.one |
| Rated Existing | Amps | three | six.three | nine | 11.five | 18 |
| Rated Energy | W | one hundred ten | 220 | 330 | 440 | 660 |
| Peak Torque | N.m | 1.05 | 2.1 | three.15 | four.2 | 6.3 |
| Peak Present | Amps | nine | 19 | 27 | 35 | 54 |
| Back E.M.F | V/Krpm | thirteen.7 | thirteen | 13.5 | 13.7 | thirteen.five |
| Torque Constant | N.m/A | .13 | .12 | .thirteen | .13 | .13 |
| Rotor Inertia | g.cm2 | four hundred | 800 | 1200 | 1600 | 2400 |
| Human body Size | mm | 71 | 84.five | ninety eight | 111.five | 138.5 |
| Excess weight | Kg | one.5 | 1.9 | two.3 | 2.7 | 4 |
| Sensor | Honeywell | |||||
| Insulation Class | B | |||||
| Diploma of Defense | IP30 | |||||
| Storage Temperature | -twenty five~+70ºC | |||||
| Operating Temperature | -15~+50ºC | |||||
| Functioning Humidity | 85% RH or under (no condensation) | |||||
| Operating Atmosphere | Outdoor (no direct sunlight), no corrosive gasoline, no flammable fuel, no oil mist, no dust | |||||
| Altitude | 1000 meters or considerably less | |||||
86mm Gearbox Parameters:
| Gearbox Electrical Specification: | ||||||
| Phase | One phase | Two phase | Three stage | |||
| Ratio | 3,4,5,8,ten | 12,fifteen,16,twenty,twenty five,32,forty,sixty four,a hundred | 64,80,100,120,125,a hundred and sixty,200,256,320,512,one thousand | |||
| Length (mm) | L2 | L3 | L2 | L3 | L2 | L3 |
| 153 | sixty five | 177 | 89 | 201 | 113 | |
| Max.Input Rpm (Rpm) | 6000 | 6000 | 6000 | |||
| Max.Radial load (N) | 550 | 550 | 550 | |||
| Max.Shaft axial load (N) | 500 | 500 | 500 | |||
| Effectiveness (%) | 96 | 94 | 90 | |||
| Backlash arcmin (arcmin) | ≤8 | ≤10 | ≤12 | |||
| Noise (dB) | ≤60 | ≤60 | ≤60 | |||
| Excess weight (Kg) | 3.2 | 3.nine | 4.8 | |||
| Typical usefui life (h) | >10000 | |||||
| Lubricating method | Long-phrase | |||||
| Rotation route | Input/Output syntropy | |||||
| Defense degree | IP65 | |||||
86mm Planetary Gearbox Parameters:
| Suitable brushless dc motor shaft | |||
| Motor Shaft Pinion Specs | |||
| Module | 1 | ||
| No. of tooth | twelve | 13 | 22 |
| Stress angle | 20° | ||
| Hole diameter | 10 tooth pinion | Φ7H7 | Φ8H7 |
| Reduction ratio | 1/6.6 1/23 1/26 1/37 1/92 1/138 | one/5.31 1/19 1/30 1/74 1/111 | one/3.55 1/13 1/fifty |
| Gearbox Specs: | ||||||
| Reduction ratio | Exact reduction ratio | Rated tolerance torque | Max momentary tolerance torque | Performance | L (mm) | Excess weight (g) |
| one/3.55 1/5.31 1/6.six | 1/3.55 1/5.31 1/6.6 | eight N.m Max | 12 N.m | .9 | 55.7±0.5 | 1100 |
| one/13 1/19 1/23 | 1/twelve.57 1/eighteen.82 1/23.four | thirty N.m Max | 45 N.m | 81% | seventy two.2±0.5 | 1500 |
| 1/26 1/30 1/37 | 1/26.05 1/30.08 1/37.4 | 60 N.m Max | 90 N.m | .73 | 72.2±0.five | 1500 |
| one/50 1/74 1/92 1/111 1/138 | 1/49.62 1/74.28 1/92.37 1/111.2 1/138.28 | 80 N.m Max | 120 N.m | 66% | 88.5±0.5 | 1880 |
| Input & output same rotation direction Motor Max. enter velocity: <4000rpm Operating temperature range: -15ºC ~ +80ºC | ||||||
Other Brushless Dc Motor
42mm 24V Brushless DC Motor Parameters:
| Specification | Unit | Model | |||
| JK42BLS01 | JK42BLS02 | JK42BLS03 | JK42BLS04 | ||
| Variety Of Period | Stage | 3 | |||
| Quantity Of Poles | Poles | 8 | |||
| Rated Voltage | VDC | 24 | |||
| Rated Speed | Rpm | 4000 | |||
| Rated Torque | N.m | .0625 | .125 | .185 | .25 |
| Peak Existing | Amps | 1.8 | 3.3 | 4.8 | six.three |
| Rated Electricity | W | 26 | 52.5 | seventy seven.5 | a hundred and five |
| Peak Torque | N.m | .19 | .38 | .56 | .seventy five |
| Peak Recent | Amps | 5.4 | 10.six | fifteen.five | 20 |
| Back E.M.F | V/Krpm | four.1 | four.2 | 4.three | 4.three |
| Torque Continual | N.m/A | .039 | .04 | .041 | .041 |
| Rotor Inertia | g.cm2 | 24 | 48 | seventy two | ninety six |
| Physique Duration | mm | ||||
| Excess weight | Kg | ||||
| Sensor | Honeywell | ||||
| Insulation Course | B | ||||
| Degree of Protection | IP30 | ||||
| Storage Temperature | -twenty five~+70ºC | ||||
| Working Temperature | -15~+50ºC | ||||
| Working Humidity | 85% RH or under (no condensation) | ||||
| Operating Environment | Outdoor (no immediate sunlight), no corrosive gas, no flammable fuel, no oil mist, no dust | ||||
| Altitude | 1000 meters or less | ||||
57mm 36V Brushless DC Motor Parameters:
| Specification | Unit | Model | ||||
| JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 | ||
| Variety Of Section | Section | 3 | ||||
| Number Of Poles | Poles | 4 | ||||
| Rated Voltage | VDC | 36 | ||||
| Rated Pace | Rpm | 4000 | ||||
| Rated Torque | N.m | .055 | .eleven | .22 | .33 | .forty four |
| Rated Existing | Amps | 1.two | two | 3.6 | five.3 | six.eight |
| Rated Energy | W | 23 | forty six | 92 | 138 | 184 |
| Peak Torque | N.m | .16 | .33 | .66 | one | one.32 |
| Peak Present | Amps | three.five | six.eight | 11.5 | 15.5 | twenty.5 |
| Back E.M.F | V/Krpm | 7.eight | seven.7 | seven.four | 7.3 | seven.one |
| Torque Consistent | N.m/A | .074 | .073 | .07 | .07 | .068 |
| Rotor Inertia | g.cm2 | 30 | seventy five | 119 | 173 | 230 |
| Entire body Size | mm | 37 | forty seven | 67 | 87 | 107 |
| Weight | Kg | .33 | .44 | .75 | one | one.25 |
| Sensor | Honeywell | |||||
| Insulation Class | B | |||||
| Diploma of Security | IP30 | |||||
| Storage Temperature | -twenty five~+70ºC | |||||
| Running Temperature | -fifteen~+50ºC | |||||
| Working Humidity | 85% RH or underneath (no condensation) | |||||
| Working Setting | Outdoor (no direct sunlight), no corrosive gasoline, no flammable gas, no oil mist, no dust | |||||
| Altitude | 1000 meters or considerably less | |||||
60mm 48V Brushless DC Motor Parameters:
| Specification | Unit | Model | |||
| JK60BLS01 | JK60BLS02 | JK60BLS03 | JK60BLS04 | ||
| Number Of Period | Stage | 3 | |||
| Variety Of Poles | Poles | 8 | |||
| Rated Voltage | VDC | 48 | |||
| Rated Pace | Rpm | 3000 | |||
| Rated Torque | N.m | .three | .six | .nine | one.two |
| Rated Existing | Amps | 2.eight | 5.two | 7.5 | 9.five |
| Rated Energy | W | 94 | 188 | 283 | 377 |
| Peak Torque | N.m | .nine | 1.eight | two.seven | three.6 |
| Peak Current | Amps | 8.four | fifteen.six | 22.five | 28.5 |
| Back again E.M.F | V/Krpm | twelve.1 | twelve.6 | twelve.4 | 13.3 |
| Torque Constant | N.m/A | .116 | .twelve | .118 | .127 |
| Rotor Inertia | kg.cm2 | .24 | .forty eight | .72 | .96 |
| Entire body Length | mm | seventy eight | ninety nine | 120 | 141 |
| Excess weight | Kg | .eighty five | 1.twenty five | one.sixty five | two.05 |
| Sensor | Honeywell | ||||
| Insulation Course | B | ||||
| Diploma of Defense | IP30 | ||||
| Storage Temperature | -twenty five~+70ºC | ||||
| Running Temperature | -15~+50ºC | ||||
| Operating Humidity | 85% RH or under (no condensation) | ||||
| Operating Atmosphere | Outdoor (no direct sunlight), no corrosive gas, no flammable fuel, no oil mist, no dust | ||||
| Altitude | 1000 meters or much less | ||||
80mm 48V BLDC Motor Parameters:
| Specification | Unit | Model | |||
| JK80BLS01 | JK80BLS02 | JK80BLS03 | JK80BLS04 | ||
| Number Of Section | Stage | 3 | |||
| Variety Of Poles | Poles | 4 | |||
| Rated Voltage | VDC | 48 | |||
| Rated Speed | Rpm | 3000 | |||
| Rated Torque | N.m | .35 | .7 | one.05 | 1.four |
| Rated Current | Amps | 3 | five.5 | eight | 10.five |
| Rated Energy | W | 110 | 220 | 330 | 440 |
| Peak Torque | N.m | 1.05 | two.one | three.fifteen | 4.two |
| Peak Current | Amps | nine | sixteen.five | 24 | 31.5 |
| Again E.M.F | V/Krpm | 13.five | 13.three | 13.1 | thirteen |
| Torque Continuous | N.m/A | .thirteen | .127 | .126 | .124 |
| Rotor Inertia | g.cm2 | 210 | 420 | 630 | 840 |
| Body Duration | mm | seventy eight | ninety eight | 118 | 138 |
| Bodyweight | Kg | 1.4 | two | 2.6 | 3.two |
| Sensor | Honeywell | ||||
| Insulation Course | B | ||||
| Degree of Defense | IP30 | ||||
| Storage Temperature | -twenty five~+70ºC | ||||
| Running Temperature | -fifteen~+50ºC | ||||
| Functioning Humidity | 85% RH or beneath (no condensation) | ||||
| Operating Setting | Outdoor (no immediate sunlight), no corrosive gasoline, no flammable fuel, no oil mist, no dust | ||||
| Altitude | 1000 meters or much less | ||||
110mm 310V Brushless Motor Parameters:
| Specification | Unit | Model | |||
| JK110BLS050 | JK110BLS75 | JK110BLS100 | JK110BLS125 | ||
| Variety Of Section | Period | 3 | |||
| Number Of Poles | Poles | 8 | |||
| Rated Voltage | VDC | 310 | |||
| Rated Velocity | Rpm | 3400 | |||
| Rated Torque | N.m | two.38 | three.3 | five | 6.6 |
| Rated Present | Amps | .five | .6 | .8 | 1 |
| Rated Electricity | KW | .75 | one.03 | 1.57 | two.07 |
| Back again E.M.F | V/Krpm | ninety one.1 | 91.one | 91.one | 88.6 |
| Torque Continual | N.m/A | .87 | .87 | .87 | .845 |
| Entire body Length | mm | 130 | a hundred and fifty five | a hundred and eighty | 205 |
| Sensor | Honeywell | ||||
| Insulation Course | H | ||||
Stepping Motor Customized
Planetary Gearbox Kind:
Thorough Pictures
Cnc Motor Kits Brushless dc Motor with Brake
Brushless Dc Motor with Planetary Gearbox Bldc Motor with Encoder
Brushless Dc Motor Brushed Dc Motor Hybrid Stepper Motor
Organization Profile
HangZhou CZPT Co., Ltd was a substantial technologies sector zone in HangZhou, china. Our products utilised in many types of machines, these kinds of as 3d printer CNC machine, health care gear, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other firms to establish prolonged-term cooperation with us.
Company spirit of sincere and excellent track record, received the recognition and support of the broad masses of clients, at the same time with the domestic and overseas suppliers close group of interests, the organization entered the stage of stage of benign development, laying a sound basis for the strategic purpose of recognizing only really the sustainable growth of the company.
Equipments Display:
Manufacturing Circulation:
Package deal:
Certification:
|
US $10-50 / Piece | |
10 Pieces (Min. Order) |
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|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
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| Samples: |
US$ 20/Piece
1 Piece(Min.Order) need to confirm the cost with seller
|
|---|
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| Customization: |
Available
|
|---|
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| Specification | Unit | Model | ||||
| JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 | ||
| Number Of Phase | Phase | 3 | ||||
| Number Of Poles | Poles | 8 | ||||
| Rated Voltage | VDC | 48 | ||||
| Rated Speed | Rpm | 3000 | ||||
| Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 | 2.1 |
| Rated Current | Amps | 3 | 6.3 | 9 | 11.5 | 18 |
| Rated Power | W | 110 | 220 | 330 | 440 | 660 |
| Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 | 6.3 |
| Peak Current | Amps | 9 | 19 | 27 | 35 | 54 |
| Back E.M.F | V/Krpm | 13.7 | 13 | 13.5 | 13.7 | 13.5 |
| Torque Constant | N.m/A | 0.13 | 0.12 | 0.13 | 0.13 | 0.13 |
| Rotor Inertia | g.cm2 | 400 | 800 | 1200 | 1600 | 2400 |
| Body Length | mm | 71 | 84.5 | 98 | 111.5 | 138.5 |
| Weight | Kg | 1.5 | 1.9 | 2.3 | 2.7 | 4 |
| Sensor | Honeywell | |||||
| Insulation Class | B | |||||
| Degree of Protection | IP30 | |||||
| Storage Temperature | -25~+70ºC | |||||
| Operating Temperature | -15~+50ºC | |||||
| Working Humidity | 85% RH or below (no condensation) | |||||
| Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
| Altitude | 1000 meters or less | |||||
###
| Gearbox Electrical Specification: | ||||||
| Stage | One stage | Two stage | Three stage | |||
| Ratio | 3,4,5,8,10 | 12,15,16,20,25,32,40,64,100 | 64,80,100,120,125,160,200,256,320,512,1000 | |||
| Length (mm) | L2 | L3 | L2 | L3 | L2 | L3 |
| 153 | 65 | 177 | 89 | 201 | 113 | |
| Max.Input Rpm (Rpm) | 6000 | 6000 | 6000 | |||
| Max.Radial load (N) | 550 | 550 | 550 | |||
| Max.Shaft axial load (N) | 500 | 500 | 500 | |||
| Efficiency (%) | 96 | 94 | 90 | |||
| Backlash arcmin (arcmin) | ≤8 | ≤10 | ≤12 | |||
| Noise (dB) | ≤60 | ≤60 | ≤60 | |||
| Weight (Kg) | 3.2 | 3.9 | 4.8 | |||
| Average usefui life (h) | >10000 | |||||
| Lubricating system | Long-term | |||||
| Rotation direction | Input/Output syntropy | |||||
| Protection level | IP65 | |||||
###
| Suitable brushless dc motor shaft | |||
| Motor Shaft Pinion Specifications | |||
| Module | 1 | ||
| No. of teeth | 12 | 13 | 22 |
| Pressure angle | 20° | ||
| Hole diameter | 10 teeth pinion | Φ7H7 | Φ8H7 |
| Reduction ratio | 1/6.6 1/23 1/26 1/37 1/92 1/138 | 1/5.31 1/19 1/30 1/74 1/111 | 1/3.55 1/13 1/50 |
###
| Gearbox Specifications: | ||||||
| Reduction ratio | Exact reduction ratio | Rated tolerance torque | Max momentary tolerance torque | Efficiency | L (mm) | Weight (g) |
| 1/3.55 1/5.31 1/6.6 | 1/3.55 1/5.31 1/6.6 | 8 N.m Max | 12 N.m | 0.9 | 55.7±0.5 | 1100 |
| 1/13 1/19 1/23 | 1/12.57 1/18.82 1/23.4 | 30 N.m Max | 45 N.m | 81% | 72.2±0.5 | 1500 |
| 1/26 1/30 1/37 | 1/26.05 1/30.08 1/37.4 | 60 N.m Max | 90 N.m | 0.73 | 72.2±0.5 | 1500 |
| 1/50 1/74 1/92 1/111 1/138 | 1/49.62 1/74.28 1/92.37 1/111.2 1/138.28 | 80 N.m Max | 120 N.m | 66% | 88.5±0.5 | 1880 |
| Input & output same rotation direction; Motor Max. input speed: <4000rpm; Operating temperature range: -15ºC ~ +80ºC | ||||||
###
| Specification | Unit | Model | |||
| JK42BLS01 | JK42BLS02 | JK42BLS03 | JK42BLS04 | ||
| Number Of Phase | Phase | 3 | |||
| Number Of Poles | Poles | 8 | |||
| Rated Voltage | VDC | 24 | |||
| Rated Speed | Rpm | 4000 | |||
| Rated Torque | N.m | 0.0625 | 0.125 | 0.185 | 0.25 |
| Peak Current | Amps | 1.8 | 3.3 | 4.8 | 6.3 |
| Rated Power | W | 26 | 52.5 | 77.5 | 105 |
| Peak Torque | N.m | 0.19 | 0.38 | 0.56 | 0.75 |
| Peak Current | Amps | 5.4 | 10.6 | 15.5 | 20 |
| Back E.M.F | V/Krpm | 4.1 | 4.2 | 4.3 | 4.3 |
| Torque Constant | N.m/A | 0.039 | 0.04 | 0.041 | 0.041 |
| Rotor Inertia | g.cm2 | 24 | 48 | 72 | 96 |
| Body Length | mm | ||||
| Weight | Kg | ||||
| Sensor | Honeywell | ||||
| Insulation Class | B | ||||
| Degree of Protection | IP30 | ||||
| Storage Temperature | -25~+70ºC | ||||
| Operating Temperature | -15~+50ºC | ||||
| Working Humidity | 85% RH or below (no condensation) | ||||
| Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
| Altitude | 1000 meters or less | ||||
###
| Specification | Unit | Model | ||||
| JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 | ||
| Number Of Phase | Phase | 3 | ||||
| Number Of Poles | Poles | 4 | ||||
| Rated Voltage | VDC | 36 | ||||
| Rated Speed | Rpm | 4000 | ||||
| Rated Torque | N.m | 0.055 | 0.11 | 0.22 | 0.33 | 0.44 |
| Rated Current | Amps | 1.2 | 2 | 3.6 | 5.3 | 6.8 |
| Rated Power | W | 23 | 46 | 92 | 138 | 184 |
| Peak Torque | N.m | 0.16 | 0.33 | 0.66 | 1 | 1.32 |
| Peak Current | Amps | 3.5 | 6.8 | 11.5 | 15.5 | 20.5 |
| Back E.M.F | V/Krpm | 7.8 | 7.7 | 7.4 | 7.3 | 7.1 |
| Torque Constant | N.m/A | 0.074 | 0.073 | 0.07 | 0.07 | 0.068 |
| Rotor Inertia | g.cm2 | 30 | 75 | 119 | 173 | 230 |
| Body Length | mm | 37 | 47 | 67 | 87 | 107 |
| Weight | Kg | 0.33 | 0.44 | 0.75 | 1 | 1.25 |
| Sensor | Honeywell | |||||
| Insulation Class | B | |||||
| Degree of Protection | IP30 | |||||
| Storage Temperature | -25~+70ºC | |||||
| Operating Temperature | -15~+50ºC | |||||
| Working Humidity | 85% RH or below (no condensation) | |||||
| Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
| Altitude | 1000 meters or less | |||||
###
| Specification | Unit | Model | |||
| JK60BLS01 | JK60BLS02 | JK60BLS03 | JK60BLS04 | ||
| Number Of Phase | Phase | 3 | |||
| Number Of Poles | Poles | 8 | |||
| Rated Voltage | VDC | 48 | |||
| Rated Speed | Rpm | 3000 | |||
| Rated Torque | N.m | 0.3 | 0.6 | 0.9 | 1.2 |
| Rated Current | Amps | 2.8 | 5.2 | 7.5 | 9.5 |
| Rated Power | W | 94 | 188 | 283 | 377 |
| Peak Torque | N.m | 0.9 | 1.8 | 2.7 | 3.6 |
| Peak Current | Amps | 8.4 | 15.6 | 22.5 | 28.5 |
| Back E.M.F | V/Krpm | 12.1 | 12.6 | 12.4 | 13.3 |
| Torque Constant | N.m/A | 0.116 | 0.12 | 0.118 | 0.127 |
| Rotor Inertia | kg.cm2 | 0.24 | 0.48 | 0.72 | 0.96 |
| Body Length | mm | 78 | 99 | 120 | 141 |
| Weight | Kg | 0.85 | 1.25 | 1.65 | 2.05 |
| Sensor | Honeywell | ||||
| Insulation Class | B | ||||
| Degree of Protection | IP30 | ||||
| Storage Temperature | -25~+70ºC | ||||
| Operating Temperature | -15~+50ºC | ||||
| Working Humidity | 85% RH or below (no condensation) | ||||
| Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
| Altitude | 1000 meters or less | ||||
###
| Specification | Unit | Model | |||
| JK80BLS01 | JK80BLS02 | JK80BLS03 | JK80BLS04 | ||
| Number Of Phase | Phase | 3 | |||
| Number Of Poles | Poles | 4 | |||
| Rated Voltage | VDC | 48 | |||
| Rated Speed | Rpm | 3000 | |||
| Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 |
| Rated Current | Amps | 3 | 5.5 | 8 | 10.5 |
| Rated Power | W | 110 | 220 | 330 | 440 |
| Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 |
| Peak Current | Amps | 9 | 16.5 | 24 | 31.5 |
| Back E.M.F | V/Krpm | 13.5 | 13.3 | 13.1 | 13 |
| Torque Constant | N.m/A | 0.13 | 0.127 | 0.126 | 0.124 |
| Rotor Inertia | g.cm2 | 210 | 420 | 630 | 840 |
| Body Length | mm | 78 | 98 | 118 | 138 |
| Weight | Kg | 1.4 | 2 | 2.6 | 3.2 |
| Sensor | Honeywell | ||||
| Insulation Class | B | ||||
| Degree of Protection | IP30 | ||||
| Storage Temperature | -25~+70ºC | ||||
| Operating Temperature | -15~+50ºC | ||||
| Working Humidity | 85% RH or below (no condensation) | ||||
| Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
| Altitude | 1000 meters or less | ||||
###
| Specification | Unit | Model | |||
| JK110BLS050 | JK110BLS75 | JK110BLS100 | JK110BLS125 | ||
| Number Of Phase | Phase | 3 | |||
| Number Of Poles | Poles | 8 | |||
| Rated Voltage | VDC | 310 | |||
| Rated Speed | Rpm | 3400 | |||
| Rated Torque | N.m | 2.38 | 3.3 | 5 | 6.6 |
| Rated Current | Amps | 0.5 | 0.6 | 0.8 | 1 |
| Rated Power | KW | 0.75 | 1.03 | 1.57 | 2.07 |
| Back E.M.F | V/Krpm | 91.1 | 91.1 | 91.1 | 88.6 |
| Torque Constant | N.m/A | 0.87 | 0.87 | 0.87 | 0.845 |
| Body Length | mm | 130 | 155 | 180 | 205 |
| Sensor | Honeywell | ||||
| Insulation Class | H | ||||
|
US $10-50 / Piece | |
10 Pieces (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
###
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) need to confirm the cost with seller
|
|---|
###
| Customization: |
Available
|
|---|
###
| Specification | Unit | Model | ||||
| JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 | ||
| Number Of Phase | Phase | 3 | ||||
| Number Of Poles | Poles | 8 | ||||
| Rated Voltage | VDC | 48 | ||||
| Rated Speed | Rpm | 3000 | ||||
| Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 | 2.1 |
| Rated Current | Amps | 3 | 6.3 | 9 | 11.5 | 18 |
| Rated Power | W | 110 | 220 | 330 | 440 | 660 |
| Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 | 6.3 |
| Peak Current | Amps | 9 | 19 | 27 | 35 | 54 |
| Back E.M.F | V/Krpm | 13.7 | 13 | 13.5 | 13.7 | 13.5 |
| Torque Constant | N.m/A | 0.13 | 0.12 | 0.13 | 0.13 | 0.13 |
| Rotor Inertia | g.cm2 | 400 | 800 | 1200 | 1600 | 2400 |
| Body Length | mm | 71 | 84.5 | 98 | 111.5 | 138.5 |
| Weight | Kg | 1.5 | 1.9 | 2.3 | 2.7 | 4 |
| Sensor | Honeywell | |||||
| Insulation Class | B | |||||
| Degree of Protection | IP30 | |||||
| Storage Temperature | -25~+70ºC | |||||
| Operating Temperature | -15~+50ºC | |||||
| Working Humidity | 85% RH or below (no condensation) | |||||
| Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
| Altitude | 1000 meters or less | |||||
###
| Gearbox Electrical Specification: | ||||||
| Stage | One stage | Two stage | Three stage | |||
| Ratio | 3,4,5,8,10 | 12,15,16,20,25,32,40,64,100 | 64,80,100,120,125,160,200,256,320,512,1000 | |||
| Length (mm) | L2 | L3 | L2 | L3 | L2 | L3 |
| 153 | 65 | 177 | 89 | 201 | 113 | |
| Max.Input Rpm (Rpm) | 6000 | 6000 | 6000 | |||
| Max.Radial load (N) | 550 | 550 | 550 | |||
| Max.Shaft axial load (N) | 500 | 500 | 500 | |||
| Efficiency (%) | 96 | 94 | 90 | |||
| Backlash arcmin (arcmin) | ≤8 | ≤10 | ≤12 | |||
| Noise (dB) | ≤60 | ≤60 | ≤60 | |||
| Weight (Kg) | 3.2 | 3.9 | 4.8 | |||
| Average usefui life (h) | >10000 | |||||
| Lubricating system | Long-term | |||||
| Rotation direction | Input/Output syntropy | |||||
| Protection level | IP65 | |||||
###
| Suitable brushless dc motor shaft | |||
| Motor Shaft Pinion Specifications | |||
| Module | 1 | ||
| No. of teeth | 12 | 13 | 22 |
| Pressure angle | 20° | ||
| Hole diameter | 10 teeth pinion | Φ7H7 | Φ8H7 |
| Reduction ratio | 1/6.6 1/23 1/26 1/37 1/92 1/138 | 1/5.31 1/19 1/30 1/74 1/111 | 1/3.55 1/13 1/50 |
###
| Gearbox Specifications: | ||||||
| Reduction ratio | Exact reduction ratio | Rated tolerance torque | Max momentary tolerance torque | Efficiency | L (mm) | Weight (g) |
| 1/3.55 1/5.31 1/6.6 | 1/3.55 1/5.31 1/6.6 | 8 N.m Max | 12 N.m | 0.9 | 55.7±0.5 | 1100 |
| 1/13 1/19 1/23 | 1/12.57 1/18.82 1/23.4 | 30 N.m Max | 45 N.m | 81% | 72.2±0.5 | 1500 |
| 1/26 1/30 1/37 | 1/26.05 1/30.08 1/37.4 | 60 N.m Max | 90 N.m | 0.73 | 72.2±0.5 | 1500 |
| 1/50 1/74 1/92 1/111 1/138 | 1/49.62 1/74.28 1/92.37 1/111.2 1/138.28 | 80 N.m Max | 120 N.m | 66% | 88.5±0.5 | 1880 |
| Input & output same rotation direction; Motor Max. input speed: <4000rpm; Operating temperature range: -15ºC ~ +80ºC | ||||||
###
| Specification | Unit | Model | |||
| JK42BLS01 | JK42BLS02 | JK42BLS03 | JK42BLS04 | ||
| Number Of Phase | Phase | 3 | |||
| Number Of Poles | Poles | 8 | |||
| Rated Voltage | VDC | 24 | |||
| Rated Speed | Rpm | 4000 | |||
| Rated Torque | N.m | 0.0625 | 0.125 | 0.185 | 0.25 |
| Peak Current | Amps | 1.8 | 3.3 | 4.8 | 6.3 |
| Rated Power | W | 26 | 52.5 | 77.5 | 105 |
| Peak Torque | N.m | 0.19 | 0.38 | 0.56 | 0.75 |
| Peak Current | Amps | 5.4 | 10.6 | 15.5 | 20 |
| Back E.M.F | V/Krpm | 4.1 | 4.2 | 4.3 | 4.3 |
| Torque Constant | N.m/A | 0.039 | 0.04 | 0.041 | 0.041 |
| Rotor Inertia | g.cm2 | 24 | 48 | 72 | 96 |
| Body Length | mm | ||||
| Weight | Kg | ||||
| Sensor | Honeywell | ||||
| Insulation Class | B | ||||
| Degree of Protection | IP30 | ||||
| Storage Temperature | -25~+70ºC | ||||
| Operating Temperature | -15~+50ºC | ||||
| Working Humidity | 85% RH or below (no condensation) | ||||
| Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
| Altitude | 1000 meters or less | ||||
###
| Specification | Unit | Model | ||||
| JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 | ||
| Number Of Phase | Phase | 3 | ||||
| Number Of Poles | Poles | 4 | ||||
| Rated Voltage | VDC | 36 | ||||
| Rated Speed | Rpm | 4000 | ||||
| Rated Torque | N.m | 0.055 | 0.11 | 0.22 | 0.33 | 0.44 |
| Rated Current | Amps | 1.2 | 2 | 3.6 | 5.3 | 6.8 |
| Rated Power | W | 23 | 46 | 92 | 138 | 184 |
| Peak Torque | N.m | 0.16 | 0.33 | 0.66 | 1 | 1.32 |
| Peak Current | Amps | 3.5 | 6.8 | 11.5 | 15.5 | 20.5 |
| Back E.M.F | V/Krpm | 7.8 | 7.7 | 7.4 | 7.3 | 7.1 |
| Torque Constant | N.m/A | 0.074 | 0.073 | 0.07 | 0.07 | 0.068 |
| Rotor Inertia | g.cm2 | 30 | 75 | 119 | 173 | 230 |
| Body Length | mm | 37 | 47 | 67 | 87 | 107 |
| Weight | Kg | 0.33 | 0.44 | 0.75 | 1 | 1.25 |
| Sensor | Honeywell | |||||
| Insulation Class | B | |||||
| Degree of Protection | IP30 | |||||
| Storage Temperature | -25~+70ºC | |||||
| Operating Temperature | -15~+50ºC | |||||
| Working Humidity | 85% RH or below (no condensation) | |||||
| Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | |||||
| Altitude | 1000 meters or less | |||||
###
| Specification | Unit | Model | |||
| JK60BLS01 | JK60BLS02 | JK60BLS03 | JK60BLS04 | ||
| Number Of Phase | Phase | 3 | |||
| Number Of Poles | Poles | 8 | |||
| Rated Voltage | VDC | 48 | |||
| Rated Speed | Rpm | 3000 | |||
| Rated Torque | N.m | 0.3 | 0.6 | 0.9 | 1.2 |
| Rated Current | Amps | 2.8 | 5.2 | 7.5 | 9.5 |
| Rated Power | W | 94 | 188 | 283 | 377 |
| Peak Torque | N.m | 0.9 | 1.8 | 2.7 | 3.6 |
| Peak Current | Amps | 8.4 | 15.6 | 22.5 | 28.5 |
| Back E.M.F | V/Krpm | 12.1 | 12.6 | 12.4 | 13.3 |
| Torque Constant | N.m/A | 0.116 | 0.12 | 0.118 | 0.127 |
| Rotor Inertia | kg.cm2 | 0.24 | 0.48 | 0.72 | 0.96 |
| Body Length | mm | 78 | 99 | 120 | 141 |
| Weight | Kg | 0.85 | 1.25 | 1.65 | 2.05 |
| Sensor | Honeywell | ||||
| Insulation Class | B | ||||
| Degree of Protection | IP30 | ||||
| Storage Temperature | -25~+70ºC | ||||
| Operating Temperature | -15~+50ºC | ||||
| Working Humidity | 85% RH or below (no condensation) | ||||
| Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
| Altitude | 1000 meters or less | ||||
###
| Specification | Unit | Model | |||
| JK80BLS01 | JK80BLS02 | JK80BLS03 | JK80BLS04 | ||
| Number Of Phase | Phase | 3 | |||
| Number Of Poles | Poles | 4 | |||
| Rated Voltage | VDC | 48 | |||
| Rated Speed | Rpm | 3000 | |||
| Rated Torque | N.m | 0.35 | 0.7 | 1.05 | 1.4 |
| Rated Current | Amps | 3 | 5.5 | 8 | 10.5 |
| Rated Power | W | 110 | 220 | 330 | 440 |
| Peak Torque | N.m | 1.05 | 2.1 | 3.15 | 4.2 |
| Peak Current | Amps | 9 | 16.5 | 24 | 31.5 |
| Back E.M.F | V/Krpm | 13.5 | 13.3 | 13.1 | 13 |
| Torque Constant | N.m/A | 0.13 | 0.127 | 0.126 | 0.124 |
| Rotor Inertia | g.cm2 | 210 | 420 | 630 | 840 |
| Body Length | mm | 78 | 98 | 118 | 138 |
| Weight | Kg | 1.4 | 2 | 2.6 | 3.2 |
| Sensor | Honeywell | ||||
| Insulation Class | B | ||||
| Degree of Protection | IP30 | ||||
| Storage Temperature | -25~+70ºC | ||||
| Operating Temperature | -15~+50ºC | ||||
| Working Humidity | 85% RH or below (no condensation) | ||||
| Working Environment | Outdoor (no direct sunlight), no corrosive gas, no flammable gas, no oil mist, no dust | ||||
| Altitude | 1000 meters or less | ||||
###
| Specification | Unit | Model | |||
| JK110BLS050 | JK110BLS75 | JK110BLS100 | JK110BLS125 | ||
| Number Of Phase | Phase | 3 | |||
| Number Of Poles | Poles | 8 | |||
| Rated Voltage | VDC | 310 | |||
| Rated Speed | Rpm | 3400 | |||
| Rated Torque | N.m | 2.38 | 3.3 | 5 | 6.6 |
| Rated Current | Amps | 0.5 | 0.6 | 0.8 | 1 |
| Rated Power | KW | 0.75 | 1.03 | 1.57 | 2.07 |
| Back E.M.F | V/Krpm | 91.1 | 91.1 | 91.1 | 88.6 |
| Torque Constant | N.m/A | 0.87 | 0.87 | 0.87 | 0.845 |
| Body Length | mm | 130 | 155 | 180 | 205 |
| Sensor | Honeywell | ||||
| Insulation Class | H | ||||
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by czh 2023-01-09
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YVFEJ IEC StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd A few Phase Induction EPTrake Inverter AC Equipment Motor for Sector
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Applications
Broadly utilised for geared EPT, driving EPT equipment, printing EPTry, forging press, transportation EPTry, EPT EPTry, food EPTry, design EPTry, and woodworking EPTry in which fast stop, accurate braking, reciprocated operation are demanded.
Widely utilized in metallurgy, chemistry, textile, pharmacy, printing, EPT and foodstuff business on the EPT or gear by which adjustable speed is needed, like supporter, pump, numerical control EPT, machining cEPTr, and many others.
EPT Description
- Frame dimensions: eighty to 315
- Rated output: .eighteen to 220kW
- Voltage: 380V
- Frequency: 50Hz
- Performance stages: IE1
- Enclosure: IC411 – TEFC
- Degree of protection: IP55 (motor) amp IP23 (brake)
- EPTraking method: EPT failure brake
- Rectification code: 1-50 percent period rectification
Functions
Electromagnetic brake, fast braking, power conserving, basic structure, precise situation.
Optional Features:
Electrical:
Insulation Class:H
Thermal Protection: PTC Thermistor, Thermostat or PT100
Mechanical:
Other individuals mountings
Sealing:Lip seal, Oil seal
Place Heater
Drain Hole
Mounting
Traditional mounting sort and appropriate body dimension are provided in pursuing table(with quot radic quot)
| Frame | simple type | derived kind | ||||||||||||||
| EPT3 | EPT5 | EPT35 | V1 | V3 | V5 | V6 | EPT6 | EPT7 | EPT8 | V15 | V36 | EPT14 | EPT34 | V18 | ||
| 80~112 | radic | radic | radic | radic | radic | radic | radic | radic | radic | radic | radic | radic | radic | radic | radic | |
| 132~160 | radic | radic | radic | radic | radic | radic | radic | radic | radic | radic | radic | radic | – | – | – | |
| a hundred and eighty~280 | radic | radic | radic | radic | – | – | – | – | – | – | – | – | – | – | – | |
| 315 | radic | – | radic | radic | – | – | – | – | – | – | – | – | – | – | – | |
If there is no other ask for in the orEPTor arrangement, terminal box stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd placement is at the rigEPT aspect of the body knowledge over may be altered without prior recognize.
Internet site
Display Area
Solution and Program Certificates
Patent Certificates
Honors
High quality Services
EPT Management
EPT Motor Manufacturing Workshop and Circulation Chart
Hundreds of Certificates, Honors and more Business data please go to quotAEPTOUT US quot
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Welcome to contact us immediately…
https://youtu.be/frVvg3yQqNM
WANNAN MOTOR EPT Answers
